WO2009034894A1 - 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 - Google Patents

軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 Download PDF

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Publication number
WO2009034894A1
WO2009034894A1 PCT/JP2008/065876 JP2008065876W WO2009034894A1 WO 2009034894 A1 WO2009034894 A1 WO 2009034894A1 JP 2008065876 W JP2008065876 W JP 2008065876W WO 2009034894 A1 WO2009034894 A1 WO 2009034894A1
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Prior art keywords
producing
magnetic material
soft magnetic
powder
magnetic core
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Application number
PCT/JP2008/065876
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English (en)
French (fr)
Inventor
Tomoyuki Ishimine
Toshihiro Sakamoto
Toru Maeda
Naoto Igarashi
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Sumitomo Electric Industries, Ltd.
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Publication date
Application filed by Sumitomo Electric Industries, Ltd. filed Critical Sumitomo Electric Industries, Ltd.
Priority to ES08831041.2T priority Critical patent/ES2537805T3/es
Priority to EP20080831041 priority patent/EP2154694B1/en
Priority to CN2008800014098A priority patent/CN101578669B/zh
Priority to US12/518,498 priority patent/US8123874B2/en
Publication of WO2009034894A1 publication Critical patent/WO2009034894A1/ja

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/02Cores, Yokes, or armatures made from sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05Metallic powder characterised by the size or surface area of the particles
    • B22F1/052Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102Metallic powder coated with organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/105Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • H01F1/26Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0246Manufacturing of magnetic circuits by moulding or by pressing powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C2202/00Physical properties
    • C22C2202/02Magnetic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/33Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particles; metallic particles having oxide skin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

直流重畳特性を向上できる軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法を提供する。 軟磁性材料は、複数の金属磁性粒子10を備え、金属磁性粒子10の粒径の標準偏差(σ)と平均粒径(μ)との比である変動係数Cv(σ/μ)が0.40以下であり、金属磁性粒子10の円形度Sfが0.80以上1以下である。金属磁性粒子10の平均粒径が1μm以上70μm以下であることが好ましい。また、軟磁性材料は、金属磁性粒子10の表面を取り囲む絶縁被膜をさらに備えていることが好ましい。
PCT/JP2008/065876 2007-09-11 2008-09-03 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 WO2009034894A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
ES08831041.2T ES2537805T3 (es) 2007-09-11 2008-09-03 Material magnético blando, núcleo magnético de polvo, procedimiento para la fabricación de un material magnético blando y procedimiento para la fabricación de un núcleo magnético de polvo
EP20080831041 EP2154694B1 (en) 2007-09-11 2008-09-03 Soft magnetic material, powder magnetic core, process for producing soft magnetic material, and process for producing powder magnetic core
CN2008800014098A CN101578669B (zh) 2007-09-11 2008-09-03 软磁性材料、压粉磁芯、制造软磁性材料的方法以及制造压粉磁芯的方法
US12/518,498 US8123874B2 (en) 2007-09-11 2008-09-03 Soft magnetic material, dust core, method for manufacturing soft magnetic material, and method for manufacturing dust core

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007235637A JP5368686B2 (ja) 2007-09-11 2007-09-11 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法
JP2007-235637 2007-09-11

Publications (1)

Publication Number Publication Date
WO2009034894A1 true WO2009034894A1 (ja) 2009-03-19

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PCT/JP2008/065876 WO2009034894A1 (ja) 2007-09-11 2008-09-03 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法

Country Status (6)

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US (1) US8123874B2 (ja)
EP (1) EP2154694B1 (ja)
JP (1) JP5368686B2 (ja)
CN (1) CN101578669B (ja)
ES (1) ES2537805T3 (ja)
WO (1) WO2009034894A1 (ja)

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US20110097584A1 (en) * 2009-10-26 2011-04-28 Tdk Corporation Soft magnetic material, powder magnetic core and method for manufacturing the same
US20130286703A1 (en) * 2011-03-24 2013-10-31 Sumitomo Electric Industries, Ltd. Composite material, reactor-use core, reactor, converter, and power converter apparatus
WO2015046282A1 (ja) * 2013-09-27 2015-04-02 日立化成株式会社 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物
JP2015070028A (ja) * 2013-09-27 2015-04-13 日立化成株式会社 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑液
WO2016194525A1 (ja) * 2015-06-04 2016-12-08 株式会社神戸製鋼所 圧粉磁心用混合粉末および圧粉磁心
US9847156B2 (en) 2011-03-24 2017-12-19 Sumitomo Electric Industries, Ltd. Composite material, reactor-use core, reactor, converter, and power converter apparatus
JP2019186558A (ja) * 2019-06-06 2019-10-24 株式会社神戸製鋼所 圧粉磁心用混合粉末および圧粉磁心

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US20110097584A1 (en) * 2009-10-26 2011-04-28 Tdk Corporation Soft magnetic material, powder magnetic core and method for manufacturing the same
US9349511B2 (en) * 2011-03-24 2016-05-24 Sumitomo Electric Industries, Ltd. Composite material, reactor-use core, reactor, converter, and power converter apparatus
US20130286703A1 (en) * 2011-03-24 2013-10-31 Sumitomo Electric Industries, Ltd. Composite material, reactor-use core, reactor, converter, and power converter apparatus
US9847156B2 (en) 2011-03-24 2017-12-19 Sumitomo Electric Industries, Ltd. Composite material, reactor-use core, reactor, converter, and power converter apparatus
US9754710B2 (en) 2013-09-27 2017-09-05 Hitachi Chemical Company, Ltd. Powder magnetic core, method of manufacturing powder compact for magnetic core, die and die assembly for manufacturing powder magnetic core, and die lubricating composition for manufacturing powder magnetic core
US20160240294A1 (en) * 2013-09-27 2016-08-18 Hitachi Chemical Company, Ltd. Powder magnetic core, method of manufacturing powder compact for magnetic core, die and die assembly for manufacturing powder magnetic core, and die lubricating composition for manufacturing powder magnetic core
JPWO2015046282A1 (ja) * 2013-09-27 2017-03-09 日立化成株式会社 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物
JP2015070028A (ja) * 2013-09-27 2015-04-13 日立化成株式会社 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑液
WO2015046282A1 (ja) * 2013-09-27 2015-04-02 日立化成株式会社 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物
WO2016194525A1 (ja) * 2015-06-04 2016-12-08 株式会社神戸製鋼所 圧粉磁心用混合粉末および圧粉磁心
JP2017004992A (ja) * 2015-06-04 2017-01-05 株式会社神戸製鋼所 圧粉磁心用混合粉末および圧粉磁心
US10923257B2 (en) 2015-06-04 2021-02-16 Kobe Steel, Ltd. Powder mixture for powder magnetic core, and powder magnetic core
JP2019186558A (ja) * 2019-06-06 2019-10-24 株式会社神戸製鋼所 圧粉磁心用混合粉末および圧粉磁心

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EP2154694A1 (en) 2010-02-17
JP5368686B2 (ja) 2013-12-18
EP2154694B1 (en) 2015-05-13
CN101578669A (zh) 2009-11-11
CN101578669B (zh) 2012-11-07
JP2009070914A (ja) 2009-04-02

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