WO2009034894A1 - 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 - Google Patents
軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 Download PDFInfo
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- WO2009034894A1 WO2009034894A1 PCT/JP2008/065876 JP2008065876W WO2009034894A1 WO 2009034894 A1 WO2009034894 A1 WO 2009034894A1 JP 2008065876 W JP2008065876 W JP 2008065876W WO 2009034894 A1 WO2009034894 A1 WO 2009034894A1
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- Prior art keywords
- producing
- magnetic material
- soft magnetic
- powder
- magnetic core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/02—Cores, Yokes, or armatures made from sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/052—Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/102—Metallic powder coated with organic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/105—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
- H01F1/26—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2202/00—Physical properties
- C22C2202/02—Magnetic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/33—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particles; metallic particles having oxide skin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
- Soft Magnetic Materials (AREA)
Abstract
直流重畳特性を向上できる軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法を提供する。 軟磁性材料は、複数の金属磁性粒子10を備え、金属磁性粒子10の粒径の標準偏差(σ)と平均粒径(μ)との比である変動係数Cv(σ/μ)が0.40以下であり、金属磁性粒子10の円形度Sfが0.80以上1以下である。金属磁性粒子10の平均粒径が1μm以上70μm以下であることが好ましい。また、軟磁性材料は、金属磁性粒子10の表面を取り囲む絶縁被膜をさらに備えていることが好ましい。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES08831041.2T ES2537805T3 (es) | 2007-09-11 | 2008-09-03 | Material magnético blando, núcleo magnético de polvo, procedimiento para la fabricación de un material magnético blando y procedimiento para la fabricación de un núcleo magnético de polvo |
EP20080831041 EP2154694B1 (en) | 2007-09-11 | 2008-09-03 | Soft magnetic material, powder magnetic core, process for producing soft magnetic material, and process for producing powder magnetic core |
CN2008800014098A CN101578669B (zh) | 2007-09-11 | 2008-09-03 | 软磁性材料、压粉磁芯、制造软磁性材料的方法以及制造压粉磁芯的方法 |
US12/518,498 US8123874B2 (en) | 2007-09-11 | 2008-09-03 | Soft magnetic material, dust core, method for manufacturing soft magnetic material, and method for manufacturing dust core |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2007235637A JP5368686B2 (ja) | 2007-09-11 | 2007-09-11 | 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 |
JP2007-235637 | 2007-09-11 |
Publications (1)
Publication Number | Publication Date |
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WO2009034894A1 true WO2009034894A1 (ja) | 2009-03-19 |
Family
ID=40451903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2008/065876 WO2009034894A1 (ja) | 2007-09-11 | 2008-09-03 | 軟磁性材料、圧粉磁心、軟磁性材料の製造方法、および圧粉磁心の製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US8123874B2 (ja) |
EP (1) | EP2154694B1 (ja) |
JP (1) | JP5368686B2 (ja) |
CN (1) | CN101578669B (ja) |
ES (1) | ES2537805T3 (ja) |
WO (1) | WO2009034894A1 (ja) |
Cited By (7)
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US20110097584A1 (en) * | 2009-10-26 | 2011-04-28 | Tdk Corporation | Soft magnetic material, powder magnetic core and method for manufacturing the same |
US20130286703A1 (en) * | 2011-03-24 | 2013-10-31 | Sumitomo Electric Industries, Ltd. | Composite material, reactor-use core, reactor, converter, and power converter apparatus |
WO2015046282A1 (ja) * | 2013-09-27 | 2015-04-02 | 日立化成株式会社 | 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物 |
JP2015070028A (ja) * | 2013-09-27 | 2015-04-13 | 日立化成株式会社 | 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑液 |
WO2016194525A1 (ja) * | 2015-06-04 | 2016-12-08 | 株式会社神戸製鋼所 | 圧粉磁心用混合粉末および圧粉磁心 |
US9847156B2 (en) | 2011-03-24 | 2017-12-19 | Sumitomo Electric Industries, Ltd. | Composite material, reactor-use core, reactor, converter, and power converter apparatus |
JP2019186558A (ja) * | 2019-06-06 | 2019-10-24 | 株式会社神戸製鋼所 | 圧粉磁心用混合粉末および圧粉磁心 |
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JP5067544B2 (ja) * | 2007-09-11 | 2012-11-07 | 住友電気工業株式会社 | リアクトル用コアとその製造方法およびリアクトル |
JP4927983B2 (ja) * | 2010-04-09 | 2012-05-09 | 日立化成工業株式会社 | 圧粉磁心及びその製造方法 |
JP2018182203A (ja) | 2017-04-19 | 2018-11-15 | 株式会社村田製作所 | コイル部品 |
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JP5728987B2 (ja) * | 2010-09-30 | 2015-06-03 | Tdk株式会社 | 圧粉磁心 |
JP4906972B1 (ja) | 2011-04-27 | 2012-03-28 | 太陽誘電株式会社 | 磁性材料およびそれを用いたコイル部品 |
JP2012238841A (ja) | 2011-04-27 | 2012-12-06 | Taiyo Yuden Co Ltd | 磁性材料及びコイル部品 |
US9364895B2 (en) * | 2011-06-30 | 2016-06-14 | Persimmon Technologies Corporation | System and method for making a structured magnetic material via layered particle deposition |
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2007
- 2007-09-11 JP JP2007235637A patent/JP5368686B2/ja active Active
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2008
- 2008-09-03 CN CN2008800014098A patent/CN101578669B/zh active Active
- 2008-09-03 ES ES08831041.2T patent/ES2537805T3/es active Active
- 2008-09-03 US US12/518,498 patent/US8123874B2/en active Active
- 2008-09-03 EP EP20080831041 patent/EP2154694B1/en active Active
- 2008-09-03 WO PCT/JP2008/065876 patent/WO2009034894A1/ja active Application Filing
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US20110097584A1 (en) * | 2009-10-26 | 2011-04-28 | Tdk Corporation | Soft magnetic material, powder magnetic core and method for manufacturing the same |
US9349511B2 (en) * | 2011-03-24 | 2016-05-24 | Sumitomo Electric Industries, Ltd. | Composite material, reactor-use core, reactor, converter, and power converter apparatus |
US20130286703A1 (en) * | 2011-03-24 | 2013-10-31 | Sumitomo Electric Industries, Ltd. | Composite material, reactor-use core, reactor, converter, and power converter apparatus |
US9847156B2 (en) | 2011-03-24 | 2017-12-19 | Sumitomo Electric Industries, Ltd. | Composite material, reactor-use core, reactor, converter, and power converter apparatus |
US9754710B2 (en) | 2013-09-27 | 2017-09-05 | Hitachi Chemical Company, Ltd. | Powder magnetic core, method of manufacturing powder compact for magnetic core, die and die assembly for manufacturing powder magnetic core, and die lubricating composition for manufacturing powder magnetic core |
US20160240294A1 (en) * | 2013-09-27 | 2016-08-18 | Hitachi Chemical Company, Ltd. | Powder magnetic core, method of manufacturing powder compact for magnetic core, die and die assembly for manufacturing powder magnetic core, and die lubricating composition for manufacturing powder magnetic core |
JPWO2015046282A1 (ja) * | 2013-09-27 | 2017-03-09 | 日立化成株式会社 | 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物 |
JP2015070028A (ja) * | 2013-09-27 | 2015-04-13 | 日立化成株式会社 | 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑液 |
WO2015046282A1 (ja) * | 2013-09-27 | 2015-04-02 | 日立化成株式会社 | 圧粉磁心、磁心用圧粉体の製造方法、圧粉磁心製造用の押型及び金型装置、並びに、圧粉磁心製造用押型の潤滑組成物 |
WO2016194525A1 (ja) * | 2015-06-04 | 2016-12-08 | 株式会社神戸製鋼所 | 圧粉磁心用混合粉末および圧粉磁心 |
JP2017004992A (ja) * | 2015-06-04 | 2017-01-05 | 株式会社神戸製鋼所 | 圧粉磁心用混合粉末および圧粉磁心 |
US10923257B2 (en) | 2015-06-04 | 2021-02-16 | Kobe Steel, Ltd. | Powder mixture for powder magnetic core, and powder magnetic core |
JP2019186558A (ja) * | 2019-06-06 | 2019-10-24 | 株式会社神戸製鋼所 | 圧粉磁心用混合粉末および圧粉磁心 |
Also Published As
Publication number | Publication date |
---|---|
US20100044618A1 (en) | 2010-02-25 |
US8123874B2 (en) | 2012-02-28 |
EP2154694A4 (en) | 2010-12-08 |
ES2537805T3 (es) | 2015-06-12 |
EP2154694A1 (en) | 2010-02-17 |
JP5368686B2 (ja) | 2013-12-18 |
EP2154694B1 (en) | 2015-05-13 |
CN101578669A (zh) | 2009-11-11 |
CN101578669B (zh) | 2012-11-07 |
JP2009070914A (ja) | 2009-04-02 |
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