WO2008038395A1 - Soupape d'injection de carburant - Google Patents
Soupape d'injection de carburant Download PDFInfo
- Publication number
- WO2008038395A1 WO2008038395A1 PCT/JP2006/319621 JP2006319621W WO2008038395A1 WO 2008038395 A1 WO2008038395 A1 WO 2008038395A1 JP 2006319621 W JP2006319621 W JP 2006319621W WO 2008038395 A1 WO2008038395 A1 WO 2008038395A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- anchor
- fuel
- fixed core
- hole
- face
- Prior art date
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 164
- 238000002347 injection Methods 0.000 title claims abstract description 41
- 239000007924 injection Substances 0.000 title claims abstract description 41
- 230000002093 peripheral effect Effects 0.000 claims description 27
- 230000004907 flux Effects 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 abstract description 6
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000005389 magnetism Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 23
- 239000012530 fluid Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 238000007747 plating Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000004043 responsiveness Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0685—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature and the valve being allowed to move relatively to each other or not being attached to each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0671—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/07—Fuel-injection apparatus having means for avoiding sticking of valve or armature, e.g. preventing hydraulic or magnetic sticking of parts
Definitions
- the present invention relates to a fuel injection valve for use in an internal combustion engine, and more particularly to a fuel injection valve that opens and closes a fuel tank by a magnetically driven mover.
- This type of conventional fuel injection valve is; for example, as described in Japanese Patent Application Laid-Open No. Sho 5 8-1 8 8 86 3 or Japanese Patent Application Laid-Open No. 2 0 6-.2 2 7 2 1
- the mover is composed of the anchor part of the cylinder ⁇ , the plunger part located at the center and part of the anger part of the ⁇ , and the valve body provided at the tip of the blanker.
- An electromagnetic coil to be supplied is provided.
- the magnetic attracting force generated between the end face of the anchor and the end face of the fixed core by the magnetic flux passing through the magnetic gap drives the mover by attracting the anchor to the fixed core side, and pulls the valve element away from the valve seat.
- the fuel passage provided in the valve seat is configured to open.
- the magnitude of the fluid force generated when the anchor is attached to the fixed core is proportional to the moving speed of the anchor and inversely proportional to the third power of the gap.
- the gear gap is small after that, so it is difficult for the fuel to flow from the outside of the gear and the inertial mass of the fluid surrounding the anchor.
- the anchor can only move and move at a very small moving speed, it behaves as if the end face of the anchor and the end face of the fixed core are stuck together under the influence of the above phenomenon.
- An object of the present invention is to allow fuel to be quickly supplied to the gap between the end face of the anchor and the end face of the fixed core, so that the fuel around the anchor flows smoothly.
- the anchor is fixed at the center thereof, and is formed at a position facing the end of the fuel introduction hole of the core, and the end surface is formed so as to jump in the circumferential direction.
- a convex region that contacts the end surface of the fixed core, a concave region formed in the remaining portion of the convex region on the end surface, one end opened in the concave region, and the other end is the anti-fixed core of the anchor It is configured to have a plurality of through holes that open around the plunger at the side end face '.
- the fuel injection valve of the present invention has a smooth flow of fuel around the anchor in a state where the mover shifts from the valve opening position to the valve closing operation, and the end face of the anchor and the end face of the fixed core
- the fuel can be quickly supplied to the gap between and the anchor, and the anchor can be quickly pulled away from the fixed core, reducing the valve closing delay time.
- FIG. 1 is a cross-sectional view showing the entire fuel injection valve of the present invention.
- FIG. 2 is an enlarged sectional view of a part of the present invention.
- FIG. 3 is a plan view (A) of the anchor according to the first embodiment of the present invention, and an XX sectional view (B) of (A).
- FIG. 4 is a plan view of an anchor according to another embodiment of the present invention.
- FIG. 5 is a partially enlarged perspective view of the anchor of FIG.
- FIG. 6 is a cross-sectional view taken along the line Y-Y in FIG. '' Best mode for carrying out the invention
- FIG. 1 is a longitudinal sectional view of a fuel injection valve of an embodiment.
- FIG. 2 is an enlarged view of a portion of FIG. 1, showing details of the fuel injection valve of the embodiment. .
- the metal-made nozzle pipe 10 1 includes a small-diameter cylindrical portion 2 2 having a small diameter and a large-diameter cylindrical portion 2 3 having a large diameter, and the two are connected by a conical section 2 4. ..
- a nozzle body is formed at the tip of the small diameter cylindrical portion 22.
- the cylindrical portion formed inside the tip portion of the small-diameter cylindrical portion is provided with a guide member 1 15 and a fuel injection port 1 16'A that guide the fuel toward the center.
- Orifice plates .1 I 6 are laminated and inserted in this order, and are fixed around the orifice plate 1 16 by welding to the cylindrical part. .
- Guide member 1 1 5 is the plunger of the mover 1 1 4 described later 1 1 4 A valve body provided at the tip of A 1 4 A or 1 1 4 B and guides the outer periphery of the fuel in the radial direction It also serves as a guide for fuel that is guided inward.
- the orifice plate 1 1 6 is formed with a conical valve seat on the side facing the guide member 1 1 5.
- a valve body 1 1 4 B provided at the tip of the plunger 1 1 4 A comes into contact with the valve seat 39 to guide or block the fuel flow to the fuel injection port 1 1 6 A.
- a groove is formed in the outer periphery of the nozzle body, and a seal member typified by a resin-made chip seal or a gasket in which rubber is baked around a metal is fitted in the groove. , '
- Metallic nozzle pipe 1 0 1 Large-diameter cylindrical part 2 3
- Plunger 1 1 4 A blanker guide 1 1 3 that guides A It is press-fitted and fixed to the drawing part 2 '5 of the part 2 3.
- Blank guide 1 1 3 is a guide to guide plunger 1 1 4 A in the center? L 1 2 7 is provided, and a plurality of fuel passages 1 2 6 are perforated around it. .
- a concave portion 125 is formed on the central upper surface by extrusion.
- the recesses 1 2 5 hold the springs 1 and 1 2.
- a convex part corresponding to this concave part 1 2 5 is formed by extrusion on the lower surface of the center of the plunger guide 1 1 3 and a guide hole 1 2 7 for the plunger 1 1 4 A is provided in the center of the convex part. ing.
- the metal nozzle pipe 101 is integrally formed of the same member from the front end portion to the rear end portion, so that the parts can be easily managed and the assembling workability is good.
- Plunger 1 1 4 A Valve body 1 1 4 4 Stepped part with outer diameter larger than the diameter of plunger 1 1 4 A at the end opposite to the end where 1 B is provided 1 2 9, 1 3 3 Head 1 1 4 C with step 1 2 9 is provided with a seating surface for spring 1 1 0 on the upper end surface, and a spring guide projection 1 3 1 at the center. Is formed. .
- the mover 1 1 4 has an anchor 1 0 2 with a through hole through which the plunger 1.1 4 A passes.
- Anchor 1 10 2 has plunger guide 1 ⁇ 3 with a spring receiving recess 1 1 2 A formed at the center of the facing surface. Plunger guide 1 1 3 recess 1 2 5 and this recess 1 1 2 Spring 1 1 2 is held between A and A.
- the anchor 1 0 2 is the inner circumferential surface of the large-diameter cylindrical portion 2 3 and the anchor The center position is held by the inner peripheral surface of the through hole 1 2 8 of the anchor 10 2 and the outer peripheral surface of the flanger 1 1 4 A, not between the outer peripheral surface of the anchor 1 0 2 '.
- the outer peripheral surface of the plunger 1.14 A functions as a guide when the anchors 10 and 2 move independently in the axial direction.
- the lower end surface of the anchor 1 0 2 faces the upper end surface of the plunger guide 1 1 3, but the person does not come in contact with the spring 1 1 2.
- a side gap 130 is provided between the outer peripheral surface of the funker 102 and the inner peripheral surface of the large-diameter cylindrical portion 2.3 of the metal nozzle pipe 10.
- This side gap 1 30 is allowed to move in the axial direction of the anchor 1 0 2, so that the outer peripheral surface of the plunger 1 1 4 A and the inner periphery of the anchor 1 0 2 at the portion of the through hole 1 2 8 It is larger than the micro gap of 5 to 15 mics formed between the surfaces, for example, about 0.1 mm. If the value is too large, the magnetic resistance will increase, so this gap is determined by the balance with the magnetic resistance. .
- a fixed core 10 07 is press-fitted into the inner periphery of the large-diameter cylindrical portion 23 of the metal nozzle pipe 10 1, and a fuel introduction pipe 10 8 is press-fitted into the upper end of the nozzle pipe.
- the large diameter cylindrical portion 2 3 of 1 0 1 and the pipe portion 1 0 8 for fuel introduction are welded and joined at a press-fit contact position. This weld joint seals the fuel leakage gap formed between the inside of the large-diameter cylindrical portion 23 of the nozzle pipe 10 1 made of a metal material and the outside air.
- the fuel introduction pipe 1 0 8 and the fixed core 1 0 7 are provided with a through hole having a diameter D slightly larger than the diameter of the head 1 1 4 C of the plunger 1 1 4 A at the center.
- Spring receiving seat formed on the upper end face 1 1 7
- the lower end abuts, and the other end of the spring 1 1 0 is received by the adjuster 5 4 that is press-fitted into the through hole 1 0 7 D of the fixed core 1 0 7, so that the head 1 1 4 C And fixed in between 5 and 4 ".
- Adjusting the fixing position of the adjuster 5 4 causes the spring 1 1 0 to push the plunger 1 1 4 A into the valve seat 3 9 (press.
- the initial load can be adjusted.
- Stroke of the anchor 1 0 2 The adjustment of the nozzle pipe 10 1 is carried out by attaching the electromagnetic coil (1 0 4, 1 0.5) and the yoke (1 0 3, 1 0 6) to the outer periphery of the large diameter cylindrical part 2 3 Set the nozzle 1 in the large-diameter cylindrical part 2 3 of the nozzle pipe 1 1 and close the plunger 1 1 4 A with the jig while the plunger 1 1 4 A is passed through the anchors 1 and 0 2.
- Move to the coil 1 0 5 by detecting the stroke of the mover 1 1 4 while detecting the stroke of the fixed core 107 while detecting the stroke of the mover 1 1 4 It can be adjusted to the position.
- Anchor 1 Q 2 outer diameter and fixed core 1 0 7 outer diameter is only a little (about 0.1 mm) Anchor 1 0 2 'outer diameter; ⁇ smaller.
- the inner diameter of the through-hole 1 2 8 located at the center of the anchor 1 0 2 is slightly larger than the plunger 1 1 4 A of the mover 1 1 4 and the outer diameter of the valve body 1 1 4 C
- the inner diameter of the through hole of the stator core 10 7 ' is slightly larger than the outer diameter of the stator.
- the outer diameter of the head 1 i 4 C is larger than the inner diameter of the through hole 1 2.8 of the anchor 1 0 2. '.
- An annular upper yoke 1 0 6 is fixed.
- a through-hole is provided in the center of the bottom of the force yoke 10 3, and a large-diameter cylindrical portion of the metal nozzle pipe 10 1 is passed through the through-hole 2.
- the outer peripheral wall portion of the force-pump-shaped yoke 10 3 forms an outer peripheral yoke portion facing the outer peripheral surface of the large-diameter cylindrical portion 23 of the metal-made nozzle pipe 10 1.
- the outer periphery of the annular upper yoke 10 7 is press-fitted into the inner periphery of the force-pushing yoke 103.
- An annular or cylindrical electromagnetic coil 105 is disposed in a cylindrical space formed by the cup-shaped yoke 10 3 and the annular upper yoke 10 6.
- the electromagnetic coil 10 5 has an annular coil pobbin 10 4 having a groove with a U-shaped cross section that opens outward in the radial direction, and an annular coil 10 0 formed by a copper wire wound in the groove. It consists of five.
- the electromagnetic coil device is composed of a pobbin 10.4, a coil 10.05, a cup-shaped yoke 10.03 and an upper yoke 10.06. .
- Rigid conductor 1.09 is fixed at the winding start and end of winding of coil 1 0 5, and through hole conductor 1 0 9 provided in upper yoke 1 0 6 is pulled out ing. '.'
- the connector 4 3 A formed at the tip of the conductor 4 3 C is supplied with power from the battery power source.
- a plug is connected to control the energization and de-energization by a controller (not shown).
- valve body 1 1 4 B at the tip of the plunger 1 1 4 A is separated from the valve seat 3 9, and the fuel passes through the fuel passage 1 1 8 and is ejected from the plurality of injection ports 1 1 6 A into the combustion chamber .
- the anchor 1 0.2 is separate from the plunger 1 1 4 A,...
- the plunger 1 1 4 A moves away from the anchor ⁇ 0 2 and tries to move in the opposite direction to the movement of the anchor 1 0 2 .
- friction due to the fluid is generated, and the energy of the plunger 1 1 4 A that rebounds is still in the opposite direction ( It is absorbed by the inertial mass of the anchor 10 2 trying to move in the valve closing direction.
- the anchor 1 with a large inertial mass is disconnected from the plunger 114A, so that the rebounding energy itself is also reduced.
- the anchor 1 0 2 that has absorbed the rebound energy of the plunger 1 1 4 A reduces its inertial force by that amount, so the energy for compressing the spring 1 1 2 decreases and the repulsion of the spring 1 1 2 The power is reduced and the anchor
- the phenomenon that the plunger 1 1 4 A is moved in the valve opening direction due to the bounce of the 1 0 2 itself is less likely to occur.
- the rebound of the plunger 1 1 4 A is minimized, the valve opens after the energization of the electromagnetic coils (1 0 4,. 1 0 5) is cut off, and the fuel is' randomly
- the so-called secondary injection phenomenon is suppressed.
- the fuel injection valve is required to be able to open and close by quickly responding to the input valve opening signal.
- the delay time from the rise of the valve-opening pulse signal to the actual valve opening state (valve opening delay time), or until the valve-closing / ⁇ ° pulse signal ends and the valve is actually closed
- valve opening delay time the delay time from the rise of the valve-opening pulse signal to the actual valve opening state
- valve closing delay time the delay time from the rise of the valve-opening pulse signal to the actual valve opening state
- the valve closing delay time is important to shorten the delay time (valve closing delay time) from the viewpoint of making the minimum controllable injection amount '(minimum injection amount) more individual.
- shortening the valve closing delay time is effective in reducing the minimum injection amount.
- One method of shortening the valve closing delay time is to increase the set load of the spring 1 1 0 to apply the force that moves the disc 1 1 4 B to the closed state from the open state to the mover 1 1 4
- increasing this force requires a large force when the valve is opened, and there is a conflicting problem that the electromagnetic coil becomes large. For this reason, there is a design limit, and it is not always possible to sufficiently shorten the valve opening delay time by this method.
- valve closing delay In order to shorten the time, the anchor 1 Q 2 is provided with a fuel passage through hole 1.2'4 for flowing fuel in the axial direction, and provided on the side of this through hole 1 2 4 and the anchor 1 ⁇ 2
- the fuel supply path 1 3 0 was communicated using a magnetic gap between the upper end face of the anchor 1 0 2 and the lower end face of the fixed core 1 0 7 to reduce the fluid resistance. ''.
- the area of the caries surface between the upper end surface of the anchor 10 0 2 and the lower end surface of the solid core 10 7 is formed by jumping (discontinuously) the fuel supply path.
- FIG. 3 is a block diagram of an anchor 1. 1 according to an embodiment of the present invention.
- (A) is a plan view from the plunger head 1 14 C side
- (B) is a sectional view taken along line XX of (A).
- the center of the anchor 1 0 2 is provided with a recess 1 2 3, and the bottom 1 2 3 A has a through hole through which the plunger 1 1 4 A penetrates the plunger 1 1 4 A at the center. 1 2 8 is perforated.
- the four vertical grooves with a semicircular cross section constituting a part of the through holes for fuel passages 1 5 0, 1 5 1, 1 5 2, 1 5 3 are recessed 1 5 0 B— 1 5 3 B It is formed on the inner wall surface of place 1 2 3 at regular intervals.
- Vertical groove 1 5 0 B— 1 5 3 B 1 2 3 reaches the bottom 1 2 3 A, penetrates the bottom 1 2 3 A, and opens straight to the end face of the anchor 1 0 2 on the side opposite to the fixed core.
- the portion beyond the bottom surface 123A is formed as through holes 15.0, 151, 152, 1553 having a circular cross section.
- the bottom surface 1 2 3 A is formed with a through-hole 15 OA-1 5 3 A having a semicircular cross section projecting from the outer periphery to the center side.
- the cross section is semicircular and the through hole is 1 5 0 A— 1 5 3 A and the cross section is a semicircular vertical groove 1.5 0 B 1 1 5 3 B makes the cross section circular Through hole 1 5 0 1 1.
- 5 3 is configured, but the diameter of the through hole 1 5 0 A-1 5 3 A with a semicircular cross section and the vertical groove with a semicircular cross section 1 5 0 B — Either 1 5 3 B diameter may be larger.
- the cross-sectional shape may be rectangular or other shapes.
- the anchor 1 0 2 recess 1 2 3 ⁇ or part of it may be in the middle, but the anchor is located below the end face of 1 0 2 1 2 2 Open with a step so that the remaining part opens to the end face 1 2 2 of the anchor 1.0 2 or a part of the above. Close to the end face 1 2 2 of the anchor 1 0 2. It is a condition to do.
- the through-holes 1 5 0 to 1 5 3 is formed inside the fixed core fuel introduction hole 1 0 7 D, and the remaining part is formed outside the diameter.
- the through hole 1 5 0 — '1 5 3 where the upper end opening position is located in the outer part of the fuel introduction hole 1 0 7 D -It is configured to be formed at a position farther from the end face of the fixed core than the upper end opening position of 1 5 3.
- the fuel flowing from the fuel introduction hole 1 0 7 D of the fixed core 10 7 flows into the through holes 1 5 0-1 5 3 and passes through the opening of the through hole.
- the fuel also communicates with the outside of the end face of the anchor 110 2 in the radial direction, so that the fuel enters and exits the magnetic gap quickly.
- the end surface 1 2 2 of the anchor 1 0 2 has a contact surface in contact with the end surface of the fixed core 1 0 2 between the through holes 1 5 0 to 1 5 3 for the fuel passage 1 6 0 , 1 6 1, 1 6 2, 1 6 3 3 ⁇ 4.
- FIG. 2 is a view showing a state in which the anchor 1102 is mounted and the anchor 1102 is attracted to the fixed core 1.07 through the magnetic attraction group 136.
- FIG. The magnetic attraction gap 1 3 6 and the contact surface 1 6 0 are shown enlarged.
- the coil 1. 0 5 is given a valve opening pulse signal, and the magnetic attracting force of the magnetic circuit 1 4 0 attracts the anchor 1 0 2 to the fixed core 1 0—7, and the contact surface 1 6 0 becomes the fixed core 1 0 Suctioned until 7 is touched.
- the mover 1 1 4 is pulled upward in conjunction with the anchor 1 0 2.
- the fuel is injected into the anchor hole 1 0 2, the through hole 1 5 0, the fuel passage 1 2 6, the fuel passage 1 1 6, the fuel passage 1. 1 8, and the raised valve body 1 1 4 B Mouth 1 1 6. Inject fuel from A. ',
- the magnetic attractive force by the magnetic circuit 1 4 0. disappears, and the anchor 1 0 2 is released from the suction from the fixed core 1 0 7. Then, the anchor 1 1 0 2 is pushed down by the pressing force of the spring 1 1 0, the valve body 1 ⁇ 4 B is seated on the valve seat 3 9 and the injection port 1 1 6 A is closed to inject fuel. finish.
- the top end face of the anchor 1 0 2 is not in contact with each other, but only the contact face is in contact.
- the sticking force by the squeeze effect that separates the fluid from the state where the two surfaces are sandwiched is when the upper end surfaces 1 2 2 are all in close contact with the fixed core 1 0 7 Compared to, the value is very small. This is obvious from the fact that the sticking force due to the squeeze effect is theoretically proportional to the contact area and proportional to 1/3 of the gap distance. .
- the contact surface .160 the area to be attached to the fixed core 10 07 is reduced, and the magnetic attraction and the gap 1 3 6 are made to be one running distance by forming the convex area (contact surface). By keeping it, the sticking force due to the squeeze effect is reduced.
- the anchor has a plurality of through holes for fuel passages 15 'to 15 3 extending in the axial direction, and the through holes 15 0 to 15 have a specific interval in the circumferential direction.
- the contact surfaces 1 60 0 to 1.6 3 are formed as convex end surfaces between the ridges. ,.
- the contact surface is divided by the through holes 1 5 0 to .1 5 3 and is not reached, the fuel supply from the discontinuous portion is made most easily.
- the through holes .1 5 0 to 1 5 3 ′ communicate with the recesses provided in the anchors, and are fixed.
- the main fuel is connected to the fuel passage provided in the “center” of the core. Since the passage is formed, the channel cross-sectional area is large.
- the contact surface is divided by the fuel passage with a large flow passage area, so that the fuel is supplied to the magnetic gear gap in addition to the inner circumference of the anchor and the outer circumference of the anchor, and through hole '1' It is also performed from 5 0 to 1 5 3.
- the through holes 150 to 15 3 communicate with the lower part of the anchor, most of the fuel that is pushed out by the movement of the anchor and moves to the magnetic gap moves through the through hole.
- the contact surfaces 1 60 to 15 3 divided by the through holes 15 0 to 15 3 are arranged in the immediate vicinity of the through holes, the fuel is supplied without being influenced by the narrow flow path. It will be.
- the fuel supply to the magnetic gap and the collision part is facilitated, and the force due to the squeeze effect that causes sticking can be reduced.
- the sticking force due to the squeeze effect is inversely proportional to the third power of the gap, so that the gap is the largest as in the present invention. 8
- the mover 1 1 4 can operate quickly, and the valve body 1 1 4 ⁇ can push down the fuel injection port 1 1 6 ⁇ to shorten the valve closing delay time.
- the time until the valve closing behavior starts after energization of the coil can be shortened, and the valve closing delay time is shortened.
- the minimum injection amount of the controllable fuel injection valve can be reduced.
- the set load of the biasing spring can be reduced, and as a result, the magnetic attraction force easily overcomes the biasing spring and the fuel injection valve operates. It is also possible to increase the maximum fuel pressure. ,
- the contact surfaces 16 0, 1 6 1, 1 6 2, 1 6 3 of the anchor 10 2 are connected to the through holes 1 5 0, 1 5 1,, 1.5 2, 1 5 3 It is formed so that it is continuous between each other and jumps at the part of the through hole.
- the fuel used in the fuel injection valve is not specifically described in the present invention, it can be applied to all fuels used in the internal combustion engine such as gasoline, light oil, and alcohol. This is because the present invention is based on the viewpoint of the viscous resistance of the fluid. No matter what fuel is used, viscous resistance exists and the principle of the present invention can be applied, so that the effect can be exhibited.
- the collision of the fixed core 1 0 7 The end face and the upper end face of the anchor 1 0 2 1 2 2 can reduce aeration and cavity generated at the projecting ends 1 6 0 to 1 6 3, improving durability and reliability. '.
- the end of the core 1 0 7' (impact end face), the upper end face 1 2 2 of the anchor 1 0 2 and the end face of impact 1 6 0 to 1 6 3 can be made to improve durability.
- the effect of suppressing the occurrence of air and areration cavitation according to the present invention exhibits the effect of suppressing peeling of the metal.
- the solid line 1 2 3 ⁇ indicates the diameter of the recess 1 2 3 and means the inner peripheral wall of the recess 1 2 3.
- the broken line 1 0 7 ⁇ indicates the inner diameter of the fuel introduction hole 1 0 7 D of the fixed core 1 0 7.
- the single-point difference line 1 1 7 ⁇ is the plunger 1 4A The outer diameter of the splitter seat 1 1 7 formed on the head 1 1 4 C is shown.
- the fuel introduced from the lower end of the fixed core 10 7 into the recess 1 2 '3 is the inner peripheral edge of the fixed core 10 7, 1 3 2 and the spring
- the seat 1 1 7 is introduced through a fuel passage formed between the upper edge and the outer peripheral edge.
- the opening of the through holes 1 5 0-1 5 3 is formed immediately downstream (almost directly below) of this fuel passage V, the flow of fuel becomes smooth.
- the fuel flowing from the fuel passage 1 1 8 through the through holes 1 5 0-1 5 3 is also between the end face 1 2.2 of the anchor 1 0 2 where the negative pressure is applied and the end face of the fixed core 1 0 7 It smoothly flows into the magnetic gear 1 3 6.
- the fuel passage is formed, so the fuel flow is smooth.
- the part of the through hole 1.5 0— 1 5 3 expands in a shape that causes the recess 1 2 3 to expand outward in the radial direction.
- the gap between the inner edge 1 3 2 of the core 10 7 and the edge 1 3 7 of the spring seat 1 1 7 and the edge 1 3 4 The fuel from the S 1 and the fuel from the recess 1 2 3
- the anchor 1-2 flows smoothly into the magnetic gap 1 3 6 between the end face 1 2 2 and the end face of the fixed core 1 0 7. .
- the total sum of the passage cross-sectional areas of the through holes 15 50-15 3 ⁇ is larger than the passage cross-sectional area of the fuel passage formed by the gap S 1.
- the cross-sectional area increases in the direction of fuel flow, making the fuel flow smoother.
- a recess 1 2 3 is provided as a fuel passage spreading portion downstream of the cross-sectional area of the fuel passage formed by the gap S 1, the fuel that has passed through the gap S 1 passes through the through-hole 1 5. 0—1 5 3 and magnetic gap 1 3 6 are fed smoothly. At that time, the upper end of the groove 1 5 0 B— 1 5 3 B is the contact surface 2
- the depth of the recess 1 2 3 is appropriately selected according to the height dimension of the head 1 1 4 C of the plunger 1 1 4 A.
- Recess 1 2 3 Larger than the inner diameter of the fixed core 1 0 7 is one of the conditions, but the extent to which it is greatly increased is determined in consideration of the magnetic characteristics with the fixed core 1 0 7 To do. In the example, even when the through holes 150-1 and 53 were expanded to the outermost diameter portion, the magnetic characteristics were sufficiently obtained. In addition, the sum of the passage cross-sectional areas of the through holes 1 5 0-15 3 is larger than the cross-sectional area of the plunger through holes 1 2 &.
- a larger fuel passage area can be obtained than when the through hole is provided in the plunger.
- a fuel passage may be further expanded by providing a through hole in the center of the plunger 1 14 A or in the outer peripheral portion. '.
- a recess 1 5 0 D— 1 5 3 D is provided around the upper end of the grooves 150B-1 5 3 B of the through holes 1 5 0— 1 and 5 3 to provide an anchor.
- the communication path between the inner peripheral portion and the outer peripheral portion on the end face of 1 1 0 2 was made larger.
- a V groove, 1 8 0— 1 8 '3, was provided between the recesses 1 5 0 D— 1 5 3 D.
- the V groove 1 8 0-1 8 3 is wider on the inner peripheral side than on the outer peripheral side, and has a slope 190 on the inner peripheral side. As a result, the fuel can be moved more smoothly in the radial direction.
- (B) It has a fixed core (1 0 7) having a fuel introduction hole (1 0 7 D) for guiding the fuel to the center. . ''
- Convex area (1 6 0 — 1 6, 3) of end face (1 2 2) of anchor (1 0 2) Is a book in contact with the fixed core (1 0 7), and at least in the through-hole (1.5 0—1 5 3) part of the concave (1 2 3) and anchor (1 0 2) (1 60-1 6 3) communicates with the recessed area (1.2 2) on the outer peripheral side.
- the end face (1 2 2) 'of the anchor (1 0 2) has an opening of the through hole (1 5 0.-I 5 3) and a convex area (1 6 0-1 6 3) and a groove (1 8 0— 1 8 3) and the opening of the next through hole (1 5 0 ⁇ 1 5.3) are formed at a specific distance from each other. 1 ''
- the groove (1.8 0— 1 8 3) is the V. groove.
- V-groove (1 8 0—1 8 3.) is inclined toward the recess (1 2 3).
- the fixed core (1 0 7) is fixed inside the metal pipe (1 0 1), and the anchor (1 0 2) is magnetic to the fixed core (1 0 7).
- (1 3 6) are placed facing each other, and the mover (1 1 4) can be reciprocated between the valve seat (3 9) and the fixed core (1 0 7).
- the anchor (1 0 2) has a plurality of fuel passage through holes (1 5 0 — 1 5 3) extending in the axial direction, and the through holes (1 5 0 — 1 5 3) It is arranged with a certain distance in the direction, and the corresponding through hole (1 5 0 end 1 5 3)
- the end face in contact with the fixed core (1 0 7) jumps between each other, that is, it is formed discontinuously.
- 1 is a circular groove provided in a pipe member that forms a magnetic passage, 1 40, and forms a magnetic diaphragm. This magnetic diaphragm is formed at a position facing the magnetic gap 13.6.
- the projecting area of the collision part (that is, the contact surface 1 60-1 '6 3) is a non-reachable part, and the contact surface is adjacent to the through hole provided in the anchor.
- the upper end of the through hole opens between adjacent convex areas (contact surfaces). More preferably, a concave area is formed between adjacent 3 ⁇ 4 convex areas (contact two), and the upper end of the through hole is opened in the concave area.
- the through hole adjacent to the part where the convex area (contact surface) is discontinuous communicates with the side. In other words, it communicates with the recess 1 2 3 in the inner direction of the anchor through the through hole, and on the upper end surface of the anchor in the outer direction of the anchor. is doing.
- Convex section area (contact surface) through hole adjacent to the discontinuous part forms the main fuel passage.
- L is supplied to the fuel passage 1 1 8 through L. Also, it flows backward from the fuel passage 1 1 8 to the recess 1 2 3.
- the through hole opens at a position facing the gap between the fuel introduction term of the fixed core and the recess, the flow of the fuel is a straight flow along the axis of the plunger, and the fluid resistance is reduced. Because there are few, the movement of the anchor becomes smooth. As a result, the responsiveness of the mover 1 1 4 is improved, and the responsiveness of the on-off valve is improved.
- the convex area (contact surface) is discontinuous.
- the fuel can easily move in and out of the area (contact surface).
- the discontinuous part is adjacent to the through hole of the anchor, so that when the valve is closed, the fuel on the downstream side of the anchor easily flows to the upstream side of the anchor, and the convex part and area (contact surface) Because it is supplied to the inside and outside and the convex area (contact surface), the force due to the squeeze effect that acts to stick the disc is reduced.
- anchors with simple holes and anchors with simple convex areas are less effective. Even if there is a hole on the outside J or inside of the convex area (contact quotient), the movement of fuel inside and outside the convex area (contact surface) is hindered and sticks easily. .
- the through hole adjacent to the part where the convex area (contact surface) is discontinuous is in communication with the side (recess of the recess provided in the anchor). It becomes easier to move.
- the first through hole faces the core, the smallest cross-sectional area is formed in the gap between the core and the car, so the aperture is large even if a simple hole is provided. The effect is low.
- the route through which the fuel enters should be the inside of the core, the outside of the anchor, and the through hole, but the effect of the through hole is reduced. Therefore, by making the “through hole” communicate with the side (the side of the recess provided in the anchor), the flow of the fuel becomes easier and the fuel supply from the through hole becomes easier. As a result, it can be easily supplied also to the gap portion. As a result, sticking due to the squeeze effect can be reduced.
- the main fuel passage has the largest cross-sectional area among the fuel passages provided in the anchor. For this reason, the impact resistance (contact surface) is adjacent to the through hole forming the main fuel passage, so that the effect of reducing fluid resistance can be maximized. In addition, it can serve as the main fuel passage and the fuel passage to prevent sticking, so it is not necessary to reduce the magnetic attraction area. Industrial applicability.,
- the present invention is suitable for use in a fuel injection valve of a so-called in-cylinder internal combustion engine in which fuel is directly injected into a cylinder. It can also be used for a fuel injection valve of a so-called port injection type internal combustion engine that is attached to an intake pipe and supplies fuel into the cylinder from the upstream side of the intake valve. ..
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2006/319621 WO2008038395A1 (fr) | 2006-09-25 | 2006-09-25 | Soupape d'injection de carburant |
EP06810976A EP2077389B1 (en) | 2006-09-25 | 2006-09-25 | Fuel injection valve |
CN2006800556463A CN101506511B (zh) | 2006-09-25 | 2006-09-25 | 燃料喷射阀 |
JP2008536272A JP4887369B2 (ja) | 2006-09-25 | 2006-09-25 | 燃料噴射弁 |
US12/439,102 US8104698B2 (en) | 2006-09-25 | 2006-09-25 | Fuel injection valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2006/319621 WO2008038395A1 (fr) | 2006-09-25 | 2006-09-25 | Soupape d'injection de carburant |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008038395A1 true WO2008038395A1 (fr) | 2008-04-03 |
Family
ID=39229843
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2006/319621 WO2008038395A1 (fr) | 2006-09-25 | 2006-09-25 | Soupape d'injection de carburant |
Country Status (5)
Country | Link |
---|---|
US (1) | US8104698B2 (ja) |
EP (1) | EP2077389B1 (ja) |
JP (1) | JP4887369B2 (ja) |
CN (1) | CN101506511B (ja) |
WO (1) | WO2008038395A1 (ja) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2010000507A1 (de) * | 2008-06-30 | 2010-01-07 | Robert Bosch Gmbh | Magnetventil, kraftstoff-injektor sowie herstellungsverfahren |
JP2010071123A (ja) * | 2008-09-17 | 2010-04-02 | Hitachi Ltd | 内燃機関用の燃料噴射弁 |
JP2011052557A (ja) * | 2009-08-31 | 2011-03-17 | Hitachi Automotive Systems Ltd | 燃料噴射弁 |
JP2012255445A (ja) * | 2012-08-08 | 2012-12-27 | Denso Corp | 燃料噴射弁 |
EP2574768A1 (en) | 2011-09-27 | 2013-04-03 | Hitachi Automotive Systems, Ltd. | Fuel injector |
JP2014132160A (ja) * | 2013-01-07 | 2014-07-17 | Mazda Motor Corp | 直噴エンジンの燃料噴射装置 |
WO2014188765A1 (ja) | 2013-05-24 | 2014-11-27 | 日立オートモティブシステムズ株式会社 | 燃料噴射弁 |
JP2017025925A (ja) * | 2012-02-20 | 2017-02-02 | 株式会社デンソー | 燃料噴射弁 |
JP2017141840A (ja) * | 2017-04-25 | 2017-08-17 | 株式会社デンソー | 燃料噴射弁 |
JP2021046845A (ja) * | 2019-09-20 | 2021-03-25 | 株式会社ケーヒン | 電磁式燃料噴射弁 |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5178683B2 (ja) * | 2009-10-21 | 2013-04-10 | 日立オートモティブシステムズ株式会社 | 電磁式燃料噴射弁 |
US8215573B2 (en) * | 2010-05-14 | 2012-07-10 | Continental Automotive Systems Us, Inc. | Automotive gasoline solenoid double pole direct injector |
EP2436910B1 (en) * | 2010-10-01 | 2017-05-03 | Continental Automotive GmbH | Valve assembly for an injection valve and injection valve |
US8729995B2 (en) | 2010-12-20 | 2014-05-20 | Caterpillar Inc. | Solenoid actuator and fuel injector using same |
JP5537472B2 (ja) * | 2011-03-10 | 2014-07-02 | 日立オートモティブシステムズ株式会社 | 燃料噴射装置 |
DE102011084704A1 (de) * | 2011-10-18 | 2013-04-18 | Robert Bosch Gmbh | Ausrichtelement für ein Einspritzventil sowie Verfahren zur Herstellung eines Einspritzventils |
JP5965253B2 (ja) * | 2012-02-20 | 2016-08-03 | 株式会社デンソー | 燃料噴射弁 |
US20170254304A1 (en) * | 2014-09-17 | 2017-09-07 | Denso Corporation | Fuel injection valve |
DE102014221586A1 (de) * | 2014-10-23 | 2016-04-28 | Robert Bosch Gmbh | Kraftstoffinjektor |
EP3076004B1 (en) * | 2015-04-02 | 2018-09-12 | Continental Automotive GmbH | Valve assembly with a particle retainer element and fluid injection valve |
JP6571410B2 (ja) * | 2015-06-29 | 2019-09-04 | 日立オートモティブシステムズ株式会社 | 電磁弁 |
JP6483574B2 (ja) | 2015-08-25 | 2019-03-13 | 株式会社デンソー | 燃料噴射装置 |
WO2018083795A1 (ja) * | 2016-11-07 | 2018-05-11 | 三菱電機株式会社 | 燃料噴射弁 |
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EP2067982B1 (en) * | 2006-09-25 | 2013-01-16 | Hitachi Ltd. | Fuel injection valve |
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- 2006-09-25 EP EP06810976A patent/EP2077389B1/en active Active
- 2006-09-25 WO PCT/JP2006/319621 patent/WO2008038395A1/ja active Application Filing
- 2006-09-25 CN CN2006800556463A patent/CN101506511B/zh active Active
- 2006-09-25 US US12/439,102 patent/US8104698B2/en active Active
- 2006-09-25 JP JP2008536272A patent/JP4887369B2/ja active Active
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JPS58178863A (ja) | 1982-04-14 | 1983-10-19 | Nippon Denso Co Ltd | 電磁式燃料噴射弁 |
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JP2002295329A (ja) * | 2001-01-25 | 2002-10-09 | Hitachi Ltd | 電磁式燃料噴射弁及び燃料噴射装置 |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010000507A1 (de) * | 2008-06-30 | 2010-01-07 | Robert Bosch Gmbh | Magnetventil, kraftstoff-injektor sowie herstellungsverfahren |
US8991783B2 (en) | 2008-09-17 | 2015-03-31 | Hitachi Automotive Systems, Ltd. | Fuel injection valve for internal combustion engine |
JP2010071123A (ja) * | 2008-09-17 | 2010-04-02 | Hitachi Ltd | 内燃機関用の燃料噴射弁 |
JP2011052557A (ja) * | 2009-08-31 | 2011-03-17 | Hitachi Automotive Systems Ltd | 燃料噴射弁 |
EP2574768A1 (en) | 2011-09-27 | 2013-04-03 | Hitachi Automotive Systems, Ltd. | Fuel injector |
JP2013072298A (ja) * | 2011-09-27 | 2013-04-22 | Hitachi Automotive Systems Ltd | 燃料噴射弁 |
JP2017025925A (ja) * | 2012-02-20 | 2017-02-02 | 株式会社デンソー | 燃料噴射弁 |
JP2012255445A (ja) * | 2012-08-08 | 2012-12-27 | Denso Corp | 燃料噴射弁 |
JP2014132160A (ja) * | 2013-01-07 | 2014-07-17 | Mazda Motor Corp | 直噴エンジンの燃料噴射装置 |
WO2014188765A1 (ja) | 2013-05-24 | 2014-11-27 | 日立オートモティブシステムズ株式会社 | 燃料噴射弁 |
JP2017141840A (ja) * | 2017-04-25 | 2017-08-17 | 株式会社デンソー | 燃料噴射弁 |
JP2021046845A (ja) * | 2019-09-20 | 2021-03-25 | 株式会社ケーヒン | 電磁式燃料噴射弁 |
US11421635B2 (en) | 2019-09-20 | 2022-08-23 | Hitachi Astemo, Ltd. | Electromagnetic fuel injection valve |
Also Published As
Publication number | Publication date |
---|---|
EP2077389A4 (en) | 2011-10-12 |
US8104698B2 (en) | 2012-01-31 |
EP2077389A1 (en) | 2009-07-08 |
CN101506511B (zh) | 2011-10-26 |
CN101506511A (zh) | 2009-08-12 |
EP2077389B1 (en) | 2013-01-30 |
US20100012754A1 (en) | 2010-01-21 |
JP4887369B2 (ja) | 2012-02-29 |
JPWO2008038395A1 (ja) | 2010-01-28 |
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