WO2006111340A3 - Katalytisch beschichteter träger, verfahren zu dessen herstellung und damit ausgestatteter reaktor sowie dessen verwendung - Google Patents

Katalytisch beschichteter träger, verfahren zu dessen herstellung und damit ausgestatteter reaktor sowie dessen verwendung Download PDF

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Publication number
WO2006111340A3
WO2006111340A3 PCT/EP2006/003502 EP2006003502W WO2006111340A3 WO 2006111340 A3 WO2006111340 A3 WO 2006111340A3 EP 2006003502 W EP2006003502 W EP 2006003502W WO 2006111340 A3 WO2006111340 A3 WO 2006111340A3
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WO
WIPO (PCT)
Prior art keywords
same
catalyst
reactor
producing
coated support
Prior art date
Application number
PCT/EP2006/003502
Other languages
English (en)
French (fr)
Other versions
WO2006111340A2 (de
Inventor
Steffen Schirrmeister
Karsten Bueker
Martin Schmitz-Niederau
Bernd Langanke
Andreas Geisselmann
Frank Becker
Reinhard Machnik
Georg Markowz
Klaus Thomas Schwarz
Elias Johannes Klemm
Original Assignee
Degussa
Uhde Gmbh
Steffen Schirrmeister
Karsten Bueker
Martin Schmitz-Niederau
Bernd Langanke
Andreas Geisselmann
Frank Becker
Reinhard Machnik
Georg Markowz
Klaus Thomas Schwarz
Elias Johannes Klemm
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to CA002605516A priority Critical patent/CA2605516A1/en
Priority to AU2006237146A priority patent/AU2006237146B2/en
Application filed by Degussa, Uhde Gmbh, Steffen Schirrmeister, Karsten Bueker, Martin Schmitz-Niederau, Bernd Langanke, Andreas Geisselmann, Frank Becker, Reinhard Machnik, Georg Markowz, Klaus Thomas Schwarz, Elias Johannes Klemm filed Critical Degussa
Priority to CN2006800164429A priority patent/CN101193704B/zh
Priority to BRPI0610563-7A priority patent/BRPI0610563A2/pt
Priority to NZ562693A priority patent/NZ562693A/en
Priority to MX2007013167A priority patent/MX304721B/es
Priority to KR1020077024256A priority patent/KR101317662B1/ko
Priority to EP06753392A priority patent/EP1874464A2/de
Priority to JP2008506985A priority patent/JP5118628B2/ja
Priority to US11/912,031 priority patent/US7981830B2/en
Publication of WO2006111340A2 publication Critical patent/WO2006111340A2/de
Publication of WO2006111340A3 publication Critical patent/WO2006111340A3/de
Priority to IL186719A priority patent/IL186719A/en
Priority to NO20075977A priority patent/NO20075977L/no
Priority to HK08109715A priority patent/HK1118247A1/xx
Priority to US13/156,814 priority patent/US8227034B2/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J15/00Chemical processes in general for reacting gaseous media with non-particulate solids, e.g. sheet material; Apparatus specially adapted therefor
    • B01J15/005Chemical processes in general for reacting gaseous media with non-particulate solids, e.g. sheet material; Apparatus specially adapted therefor in the presence of catalytically active bodies, e.g. porous plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0093Microreactors, e.g. miniaturised or microfabricated reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/248Reactors comprising multiple separated flow channels
    • B01J19/249Plate-type reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/48Silver or gold
    • B01J23/52Gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/89Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/65150-500 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0217Pretreatment of the substrate before coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0225Coating of metal substrates
    • B01J37/0226Oxidation of the substrate, e.g. anodisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/255Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
    • C07C51/265Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/31Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
    • C07C51/313Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting with molecular oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00783Laminate assemblies, i.e. the reactor comprising a stack of plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00819Materials of construction
    • B01J2219/00835Comprising catalytically active material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00873Heat exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/24Stationary reactors without moving elements inside
    • B01J2219/2401Reactors comprising multiple separate flow channels
    • B01J2219/245Plate-type reactors
    • B01J2219/2451Geometry of the reactor
    • B01J2219/2453Plates arranged in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/24Stationary reactors without moving elements inside
    • B01J2219/2401Reactors comprising multiple separate flow channels
    • B01J2219/245Plate-type reactors
    • B01J2219/2451Geometry of the reactor
    • B01J2219/2456Geometry of the plates
    • B01J2219/2458Flat plates, i.e. plates which are not corrugated or otherwise structured, e.g. plates with cylindrical shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/24Stationary reactors without moving elements inside
    • B01J2219/2401Reactors comprising multiple separate flow channels
    • B01J2219/245Plate-type reactors
    • B01J2219/2461Heat exchange aspects
    • B01J2219/2462Heat exchange aspects the reactants being in indirect heat exchange with a non reacting heat exchange medium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/24Stationary reactors without moving elements inside
    • B01J2219/2401Reactors comprising multiple separate flow channels
    • B01J2219/245Plate-type reactors
    • B01J2219/2476Construction materials
    • B01J2219/2477Construction materials of the catalysts
    • B01J2219/2479Catalysts coated on the surface of plates or inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/24Stationary reactors without moving elements inside
    • B01J2219/2401Reactors comprising multiple separate flow channels
    • B01J2219/245Plate-type reactors
    • B01J2219/2491Other constructional details
    • B01J2219/2497Size aspects, i.e. concrete sizes are being mentioned in the classified document
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Beschrieben werden Träger mit katalytischer Beschichtung umfassend mindestens eine poröse und Kavitäten enthaltende Katalysatorschicht, wobei Kavitäten irreguläre Hohlräume mit Abmessungen von größer als 5 µm in mindestens zwei Dimensionen oder mit Querschnittsflächen von mindestens 10 µm2 darstellen. Die katalytischen Beschichtungen zeichnen sich durch eine hohe Haftzugfestigkeit aus und lassen sich vorzugsweise in Mikroreaktoren einsetzen.
PCT/EP2006/003502 2005-04-22 2006-04-18 Katalytisch beschichteter träger, verfahren zu dessen herstellung und damit ausgestatteter reaktor sowie dessen verwendung WO2006111340A2 (de)

Priority Applications (14)

Application Number Priority Date Filing Date Title
JP2008506985A JP5118628B2 (ja) 2005-04-22 2006-04-18 触媒コーティングした担体、その生産方法、それを含む反応器、およびその使用
EP06753392A EP1874464A2 (de) 2005-04-22 2006-04-18 Katalytisch beschichteter träger, verfahren zu dessen herstellung und damit ausgestatteter reaktor sowie dessen verwendung
CN2006800164429A CN101193704B (zh) 2005-04-22 2006-04-18 催化涂布的载体、其制备方法以及包括它的反应器及其用途
AU2006237146A AU2006237146B2 (en) 2005-04-22 2006-04-18 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
NZ562693A NZ562693A (en) 2005-04-22 2006-04-18 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
MX2007013167A MX304721B (es) 2005-04-22 2006-04-18 Soporte revestido con catalizador, metodo para producir el mismo, reactor que comprende el mismo y su uso.
US11/912,031 US7981830B2 (en) 2005-04-22 2006-04-18 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
CA002605516A CA2605516A1 (en) 2005-04-22 2006-04-18 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
BRPI0610563-7A BRPI0610563A2 (pt) 2005-04-22 2006-04-18 suporte revestido com catalisador, processo para a produção do mesmo, reator que compreende o mesmo e uso do mesmo
KR1020077024256A KR101317662B1 (ko) 2005-04-22 2006-04-18 촉매 피복된 지지체, 이의 제조방법, 이를 포함하는 반응기및 이의 용도
IL186719A IL186719A (en) 2005-04-22 2007-10-17 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
NO20075977A NO20075977L (no) 2005-04-22 2007-11-21 Katalysatorbelagt stotte, fremgangsmate for fremstilling av denne, reaktor omfattende denne og anvendelse
HK08109715A HK1118247A1 (en) 2005-04-22 2008-09-02 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
US13/156,814 US8227034B2 (en) 2005-04-22 2011-06-09 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005019000.6 2005-04-22
DE200510019000 DE102005019000A1 (de) 2005-04-22 2005-04-22 Katalytisch beschichteter Träger, Verfahren zu dessen Herstellung und damit ausgestatteter Reaktor sowie dessen Verwendung

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US11/912,031 A-371-Of-International US7981830B2 (en) 2005-04-22 2006-04-18 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof
US13/156,814 Division US8227034B2 (en) 2005-04-22 2011-06-09 Catalyst-coated support, method for producing the same, reactor comprising the same and use thereof

Publications (2)

Publication Number Publication Date
WO2006111340A2 WO2006111340A2 (de) 2006-10-26
WO2006111340A3 true WO2006111340A3 (de) 2006-12-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2006/003502 WO2006111340A2 (de) 2005-04-22 2006-04-18 Katalytisch beschichteter träger, verfahren zu dessen herstellung und damit ausgestatteter reaktor sowie dessen verwendung

Country Status (21)

Country Link
US (2) US7981830B2 (de)
EP (1) EP1874464A2 (de)
JP (1) JP5118628B2 (de)
KR (1) KR101317662B1 (de)
CN (1) CN101193704B (de)
AU (1) AU2006237146B2 (de)
BR (1) BRPI0610563A2 (de)
CA (1) CA2605516A1 (de)
DE (1) DE102005019000A1 (de)
EG (1) EG25217A (de)
HK (1) HK1118247A1 (de)
IL (1) IL186719A (de)
IN (1) IN2007CH04703A (de)
MX (1) MX304721B (de)
NO (1) NO20075977L (de)
NZ (1) NZ562693A (de)
RU (1) RU2424849C2 (de)
TW (1) TWI400126B (de)
UA (1) UA94224C2 (de)
WO (1) WO2006111340A2 (de)
ZA (1) ZA200708466B (de)

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