WO2008126307A1 - 触媒担持体および触媒担持体の製造方法 - Google Patents

触媒担持体および触媒担持体の製造方法 Download PDF

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Publication number
WO2008126307A1
WO2008126307A1 PCT/JP2007/057255 JP2007057255W WO2008126307A1 WO 2008126307 A1 WO2008126307 A1 WO 2008126307A1 JP 2007057255 W JP2007057255 W JP 2007057255W WO 2008126307 A1 WO2008126307 A1 WO 2008126307A1
Authority
WO
WIPO (PCT)
Prior art keywords
catalyst support
producing
same
coat layer
honeycomb structure
Prior art date
Application number
PCT/JP2007/057255
Other languages
English (en)
French (fr)
Inventor
Takahiko Ido
Kazushige Ohno
Original Assignee
Ibiden Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ibiden Co., Ltd. filed Critical Ibiden Co., Ltd.
Priority to JP2007549618A priority Critical patent/JPWO2008126307A1/ja
Priority to PCT/JP2007/057255 priority patent/WO2008126307A1/ja
Priority to EP07021084A priority patent/EP1974797A1/en
Priority to US11/947,691 priority patent/US20080241003A1/en
Publication of WO2008126307A1 publication Critical patent/WO2008126307A1/ja

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/944Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/002Producing shaped prefabricated articles from the material assembled from preformed elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0038Machines or methods for applying the material to surfaces to form a permanent layer thereon lining the outer wall of hollow objects, e.g. pipes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5076Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements
    • C04B41/5089Silica sols, alkyl, ammonium or alkali metal silicate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • F01N3/2825Ceramics
    • F01N3/2828Ceramic multi-channel monoliths, e.g. honeycombs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • B01D2258/012Diesel engines and lean burn gasoline engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/28Methods or apparatus for fitting, inserting or repairing different elements by using adhesive material, e.g. cement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2510/00Surface coverings
    • F01N2510/06Surface coverings for exhaust purification, e.g. catalytic reaction
    • F01N2510/068Surface coverings for exhaust purification, e.g. catalytic reaction characterised by the distribution of the catalytic coatings
    • F01N2510/0682Surface coverings for exhaust purification, e.g. catalytic reaction characterised by the distribution of the catalytic coatings having a discontinuous, uneven or partially overlapping coating of catalytic material, e.g. higher amount of material upstream than downstream or vice versa
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149Honeycomb-like

Abstract

 本発明は、長手方向に延在するセルがセル壁によって区画されたハニカム構造体と、該ハニカム構造体の外周部に設置されたコート層とを有する触媒担持体において、コート層の厚さDが2mm<D≦10mmの範囲であることを特徴とする触媒担持体、及びその製造方法に関する。本発明では、高いアイソスタティック強度を有する触媒担持体を提供することが可能となる。
PCT/JP2007/057255 2007-03-30 2007-03-30 触媒担持体および触媒担持体の製造方法 WO2008126307A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2007549618A JPWO2008126307A1 (ja) 2007-03-30 2007-03-30 触媒担持体および触媒担持体の製造方法
PCT/JP2007/057255 WO2008126307A1 (ja) 2007-03-30 2007-03-30 触媒担持体および触媒担持体の製造方法
EP07021084A EP1974797A1 (en) 2007-03-30 2007-10-29 Catalyst support and method of manufacturing catalyst supporter
US11/947,691 US20080241003A1 (en) 2007-03-30 2007-11-29 Catalyst supporter, method of manufacturing catalyst supporter and exhaust gas processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2007/057255 WO2008126307A1 (ja) 2007-03-30 2007-03-30 触媒担持体および触媒担持体の製造方法

Publications (1)

Publication Number Publication Date
WO2008126307A1 true WO2008126307A1 (ja) 2008-10-23

Family

ID=38961204

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2007/057255 WO2008126307A1 (ja) 2007-03-30 2007-03-30 触媒担持体および触媒担持体の製造方法

Country Status (4)

Country Link
US (1) US20080241003A1 (ja)
EP (1) EP1974797A1 (ja)
JP (1) JPWO2008126307A1 (ja)
WO (1) WO2008126307A1 (ja)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011121712A1 (ja) * 2010-03-29 2011-10-06 イビデン株式会社 ハニカム構造体及びハニカム構造体の製造方法

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JP4815108B2 (ja) 2003-12-26 2011-11-16 イビデン株式会社 ハニカム構造体
JP4527412B2 (ja) * 2004-02-04 2010-08-18 イビデン株式会社 ハニカム構造体集合体及びハニカム触媒
CN100480215C (zh) 2004-10-08 2009-04-22 揖斐电株式会社 蜂窝结构体及其制造方法
WO2006070539A1 (ja) * 2004-12-27 2006-07-06 Ibiden Co., Ltd. ハニカム構造体及びシール材層
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JP5237630B2 (ja) * 2005-02-01 2013-07-17 イビデン株式会社 ハニカム構造体
CN100453511C (zh) * 2005-03-28 2009-01-21 揖斐电株式会社 蜂窝结构体及密封材料
WO2006137150A1 (ja) * 2005-06-24 2006-12-28 Ibiden Co., Ltd. ハニカム構造体
CN100537482C (zh) * 2005-06-24 2009-09-09 揖斐电株式会社 蜂窝结构体
JPWO2006137158A1 (ja) * 2005-06-24 2009-01-08 イビデン株式会社 ハニカム構造体
CN100471570C (zh) 2005-06-24 2009-03-25 揖斐电株式会社 蜂窝结构体、蜂窝结构体集合体及蜂窝催化剂
JP4975619B2 (ja) * 2005-06-24 2012-07-11 イビデン株式会社 ハニカム構造体
WO2006137161A1 (ja) * 2005-06-24 2006-12-28 Ibiden Co., Ltd. ハニカム構造体
JPWO2006137157A1 (ja) * 2005-06-24 2009-01-08 イビデン株式会社 ハニカム構造体
WO2006137163A1 (ja) * 2005-06-24 2006-12-28 Ibiden Co., Ltd. ハニカム構造体
WO2006137164A1 (ja) * 2005-06-24 2006-12-28 Ibiden Co., Ltd. ハニカム構造体
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WO2006137149A1 (ja) * 2005-06-24 2006-12-28 Ibiden Co., Ltd. ハニカム構造体
WO2007000826A1 (ja) * 2005-06-27 2007-01-04 Ibiden Co., Ltd. ハニカム構造体
WO2007000825A1 (ja) * 2005-06-27 2007-01-04 Ibiden Co., Ltd. ハニカム構造体
WO2007000847A1 (ja) 2005-06-29 2007-01-04 Ibiden Co., Ltd. ハニカム構造体
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WO2008059607A1 (fr) * 2006-11-16 2008-05-22 Ibiden Co., Ltd. Procédé permettant de produire une structure en nid d'abeilles et structure en nid d'abeilles ainsi formée
US20080118701A1 (en) * 2006-11-16 2008-05-22 Ibiden Co., Ltd. Method for manufacturing honeycomb structure, and honeycomb structure
WO2008126309A1 (ja) * 2007-03-30 2008-10-23 Ibiden Co., Ltd. 混合粒子及びハニカム構造体
WO2008126306A1 (ja) 2007-03-30 2008-10-23 Ibiden Co., Ltd. 触媒担持体
WO2008126308A1 (ja) * 2007-03-30 2008-10-23 Ibiden Co., Ltd. 触媒担持体
WO2008129670A1 (ja) * 2007-04-17 2008-10-30 Ibiden Co., Ltd. 触媒担持ハニカムおよびその製造方法
WO2009050775A1 (ja) * 2007-10-15 2009-04-23 Ibiden Co., Ltd. ハニカム構造体の製造方法
WO2009118815A1 (ja) * 2008-03-24 2009-10-01 イビデン株式会社 ハニカム構造体
WO2009118866A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体
WO2009118875A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体
JPWO2009118871A1 (ja) * 2008-03-27 2011-07-21 イビデン株式会社 ハニカム構造体
JP5249791B2 (ja) * 2008-03-27 2013-07-31 イビデン株式会社 ハニカム構造体
WO2009118870A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体
WO2009118873A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体
WO2009118868A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体
WO2009118867A1 (ja) * 2008-03-27 2009-10-01 イビデン株式会社 ハニカム構造体および排ガス処理装置
WO2009141893A1 (ja) * 2008-05-20 2009-11-26 イビデン株式会社 ハニカム構造体
WO2009141873A1 (ja) 2008-05-20 2009-11-26 イビデン株式会社 ハニカム構造体
CN101679129B (zh) 2008-05-20 2012-08-08 揖斐电株式会社 蜂窝结构体
WO2009141892A1 (ja) * 2008-05-20 2009-11-26 イビデン株式会社 ハニカム構造体
DE102009015420A1 (de) * 2009-03-27 2010-09-30 Emitec Gesellschaft Für Emissionstechnologie Mbh Wabenkörper für ein Abgasreinigungssystem
JP6335823B2 (ja) * 2015-03-25 2018-05-30 日本碍子株式会社 ハニカム構造体、及びハニカム構造体の製造方法
CA3094306A1 (en) * 2018-04-04 2019-10-10 Unifrax I Llc Activated porous fibers and products including same
JP6982555B2 (ja) * 2018-08-02 2021-12-17 日本碍子株式会社 ハニカム構造体の製造方法
CN113573794B (zh) 2019-03-12 2023-06-16 康宁股份有限公司 具有表皮的陶瓷蜂窝体
CN115197593B (zh) * 2022-02-22 2023-04-11 西部宝德科技股份有限公司 一种金属丝网的表面涂层及其制备方法

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JPS54110189A (en) * 1978-02-17 1979-08-29 Ngk Insulators Ltd Ceramic honeycomb structure
JPS63144836U (ja) * 1987-03-16 1988-09-22
JP2005007218A (ja) * 2003-06-16 2005-01-13 Hitachi Metals Ltd セラミックハニカム構造体及びセラミックハニカム構造体用金型
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011121712A1 (ja) * 2010-03-29 2011-10-06 イビデン株式会社 ハニカム構造体及びハニカム構造体の製造方法

Also Published As

Publication number Publication date
EP1974797A1 (en) 2008-10-01
JPWO2008126307A1 (ja) 2010-07-22
US20080241003A1 (en) 2008-10-02

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