WO2005120252A1 - Pates a faible teneur en hydrates de carbone et hautement proteinees - Google Patents

Pates a faible teneur en hydrates de carbone et hautement proteinees Download PDF

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Publication number
WO2005120252A1
WO2005120252A1 PCT/US2004/017104 US2004017104W WO2005120252A1 WO 2005120252 A1 WO2005120252 A1 WO 2005120252A1 US 2004017104 W US2004017104 W US 2004017104W WO 2005120252 A1 WO2005120252 A1 WO 2005120252A1
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WIPO (PCT)
Prior art keywords
pasta
protein
weight
food composition
soy
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PCT/US2004/017104
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English (en)
Inventor
Dustan Theodore Doud
Jack William Maegli
Peter Murray
Original Assignee
Kerry Group Services International
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Publication date
Application filed by Kerry Group Services International filed Critical Kerry Group Services International
Priority to MXPA06014104A priority Critical patent/MXPA06014104A/es
Priority to EP04753844A priority patent/EP1771089A1/fr
Priority to PCT/US2004/017104 priority patent/WO2005120252A1/fr
Priority to CA002569385A priority patent/CA2569385A1/fr
Priority to BRPI0418884-5A priority patent/BRPI0418884A/pt
Publication of WO2005120252A1 publication Critical patent/WO2005120252A1/fr

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/30—Dietetic or nutritional methods, e.g. for losing weight
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/109—Types of pasta, e.g. macaroni or noodles

Definitions

  • This invention relates to high protein, low carbohydrate pastas, food compositions related thereto, and farinaceous food products made therefrom.
  • High protein, low carbohydrate pastas for purposes of nutritional fortification or compliance to specific dietary regimens are known in the art (see ⁇ for example, U.S. Patents 3,949,101; 4,000,330; 4,120,989; and 6,322,826; and U.S. Patent Application 2002/0155206).
  • such pastas have high amounts of dietary fiber, such that the texture of the cooked pasta is not similar to that of a traditional semolina-based pasta.
  • these high protein, high fiber, low carbohydrate pastas have a firm, dry, abrasive texture that makes it less desirable to eat.
  • Some protein-based pastas, which have extremely low amounts of fiber have a continuous protein network.
  • pastas tend to be defectively firm, chewy, and rubbery in texture. Also, such high protein pastas require longer cook times in order for the pastas to soften. Moreover, the pastas of the prior art are often difficult to produce, as they are made from doughs that are sticky, firm, and prone to die obstruction, which limits the efficiency with which they can be produced with large scale manufacturing extruders. Furthermore, some high protein, low carbohydrate pastas are not stable in acidic sauces or dressings, such that they cannot be used in tomato-based sauces or vinegar-based dressings. Instead, these pastas curdle in acidic environments, thereby rendering them less palatable.
  • the present invention provides high protein, low carbohydrate pastas that are also low in fiber. Specifically, a pasta comprising, by weight, at least about 55% protein, about 10% or less fiber, and at least about 4% fat is provided. The pastas also comprise less than about 30% total carbohydrate by weight.
  • the pastas described herein include a rapid- cook pasta, a rice substitute, a gluten-free pasta, and a soy-milk based pasta.
  • Such pastas differ from other high protein, low carbohydrate pastas of the prior art by having nearly the same properties of traditional semolina pastas with respect to manufacturing, home use, taste, and texture.
  • the present invention also provides a pasta having at least about 55% protein, by weight, and having a firmness value that does not differ by more than 40% from that of 100% durum semolina wheat pasta.
  • the present invention also provides food compositions from which the pastas are made.
  • the present invention provides a food composition comprising (i) about 10-20% glutinous protein, (ii) about 35-80% globular protein, (iii) starch, fat, or combinations thereof, and, optionally, (iii) buffering agent.
  • farinaceous food products including, but not limited to, pastas, made from the food compositions described herein.
  • Figure 1 illustrates the textural stability of pastas containing or lacking semolina.
  • the x-axis is the semolina leverage (range: 0 to 5).
  • Figure 2 illustrates the textural stability of pastas with or without added finely emulsified fat.
  • the x-axis is fat leverage (range: 1 to 35).
  • the y-axis is textural stability leverage residual (range: 0 to 5) as described for Figure 1.
  • P 0.0151.
  • Figure 3 illustrates the textural stability of pastas having different globular proteins.
  • the x-axis is protein selection leverage (range: 1.5 to 3.5).
  • the y-axis is textural stability residual (range 0 to 5), as described for Figure 1.
  • P 0.0760.
  • the present invention provides high protein, low carbohydrate pastas that are also low in fiber.
  • a pasta comprising, by weight, at least about 55% protein, about 10% or less fiber, and at least about 4% fat is provided.
  • the pasta of the present invention desirably comprises less than about 30% total carbohydrate by weight.
  • the pasta comprises less than about 15% total carbohydrate by weight.
  • Pasta in accordance with one embodiment of the invention comprises, by weight, about 55-75% protein, about 10-30% total carbohydrate, about 3-10% fiber, and about 4-10% fat.
  • pasta comprises, by weight, about 58% protein, about 27% total carbohydrate, about 4% fiber, and about 6% fat. In another preferred embodiment, pasta comprises, by weight, about 69% protein, about 13% total carbohydrate, about 6% fiber, and about 5% fat. In another preferred embodiment, pasta comprises, by weight, about 72% protein, about 12% total carbohydrate, about 7% fiber, and about 8% fat.
  • the pasta of the present invention can be a high protein, low carbohydrate rice substitute.
  • the term "rice substitute” as used herein refers to a pasta that has properties similar to rice, including, for example, shape, size, texture, etc.
  • the rice substitute comprises, by weight, at least about 55% protein, about 12% or less fiber, and at least about 4% fat.
  • the rice substitute comprises, by weight, at least about 65% protein and less than about 20% total carbohydrate. More preferably, the rice substitute comprises, by weight, about 65% protein, about 14% total carbohydrate, about 6% fiber, and about 7% fat.
  • a rice substitute comprising, by weight, about 68% protein, about 16% total carbohydrate, about 10% fiber, and about 5% fat.
  • the pasta of the present invention can also be a gluten-free pasta.
  • gluten-free as used herein is meant that the pasta is substantially devoid of gluten.
  • Gluten is a mixture of plant proteins occurring in cereal grains, chiefly corn and wheat, used as an adhesive and as a flour substitute. It may be separated from the flour of grain by subjecting the flour to a current of water, such that the starch and other soluble matters are washed out. Individuals having an allergy to gluten can enjoy the pasta of the present invention.
  • the gluten-free pasta of the present invention comprises, by weight, at least about 75% protein and less than about 10% total carbohydrate.
  • the gluten-free pasta comprises, by weight, about 80% protein, about 7% total carbohydrate, less than 5% fiber, and about 7% fat.
  • the pasta of the present invention can be a rapid-cook pasta.
  • rapid-cook refers to a pasta having a shorter cook time than a pasta that is not a rapid-cook pasta.
  • a rapid-cook pasta for example, can cook in about two thirds of the time needed to cook a traditional pasta.
  • the rapid-cook pasta comprises, by weight, about 55% or more protein and less than about 30% total carbohydrate.
  • the rapid-cook pasta comprises, by weight, about 55-70% protein, about 10-30% total carbohydrate, about 3-6% fiber, and about 6-10% fat.
  • the rapid- cook pasta comprises, by weight, about 55% protein, 26% total carbohydrate, about 3% fiber, and about 10% fat.
  • the rapid-cook pasta comprises, by weight, about 70% protein, about 11% total carbohydrate, about 4% fiber, and about 9% fat.
  • a pasta made from a food composition comprising soy milk powder, such as, a soy milk-based pasta, is also provided by the present invention.
  • the soy milk-based pasta preferably comprises, by weight, about 48% protein, about 31% total carbohydrate, about 3% fiber, and about 6% fat.
  • the soy milk-based pasta is made from a food composition comprising, by weight, about 40% or more soy milk powder. More preferably, the food composition from which the soy milk-based pasta is made comprises, by weight, about 40-85% soy milk powder, 10-20% wheat gluten isolate, and about 30% or less semolina flour.
  • the food composition comprises, by weight, about 65% soy milk, about 15% wheat gluten isolate, and about 20% semolina flour.
  • the pastas described herein are different from other high protein, low carbohydrate pastas in that they are similar to traditional semolina-based pasta with respect to texture, taste, home use, and manufacturing. Unlike other high protein pastas, the pastas provided herein boil like a traditional semolina wheat pasta, cooking in roughly the same amount of time. The present inventive pastas do not require an extended cooking time in order to have the same bite or texture as traditional semolina wheat pasta. Also, the pastas do not produce excessive foam and boil over when cooked.
  • the pastas of the present invention have a firmness that is similar to the firmness of 100% durum semolina wheat pasta, unlike other high protein pastas.
  • the present invention provides a pasta having at least about 55% protein, by weight, and having a firmness value that does not differ by more than 40% from that of 100% durum semolina wheat pasta.
  • the pasta has a firmness value that does not differ by more than 25% from that of 100% durum semolina wheat pasta. More preferably, the pasta has a firmness value that does not differ by more than 10% from that of 100% durum semolina wheat pasta.
  • the firmness value of the pasta does not differ by more than 5% from that of 100% durum semolina wheat pasta.
  • the pastas of the present invention can be of any size or shape.
  • the pasta can be, for instance, a long noodle, such as spaghetti, linguini, lasagna, or angel hair.
  • the pasta can be a short pasta, such as elbow macaroni, shell, bow tie, tube, or cork screw.
  • the pasta can be used to make a filled pasta, such as a tortellini, a ravioli, gnocci, pierogi, or wonton.
  • the pastas of the present invention can be used with a variety of dressings or sauces. For instance, pasta in accordance with the invention can be eaten with tomato-based sauce, vinegar-based dressing, cheese-based sauce, cream-based sauce, or pesto.
  • the pastas of the present invention are suitable for marketing as any type of pasta.
  • the pastas described herein can be a dry pasta, marketed and sold in a box.
  • the pastas of the present invention for example, can be a refrigerated, ready-to-eat pasta or a canned, ready-to-eat pasta that is prepared in a sauce or a soup.
  • Pastas in accordance with the invention can also be included in a salad, such as a macaroni salad and marketed as such.
  • Pastas of the present invention can be made using methods that are known in the art.
  • the pastas can be made in a home kitchen or a commercial kitchen.
  • the dough of the pasta can be made in a countertop appliance food mixer, such as a KitchenAid® stand mixer.
  • the dough of the pasta can be made in either a single-screw extruder or a twin-screw extruder.
  • the dough is cut into pasta shapes, e.g., elbow macaroni, shells, bow tie, cork screws, linguine, spaghetti, etc.
  • the dough can be shaped by first flattening it into a sheet with a rolling pin and then cut into long strips to make linguini or spaghetti.
  • the dough can be shaped by using a pasta maker, such as the Imperia pasta maker or the KitchenAid® pasta attachment, which requires the KitchenAid® stand mixer for use. These methods of making pasta are further described herein as Examples 1-3.
  • the present invention also provides food compositions from which the present inventive pastas are made.
  • the term "food composition” as used herein refers to a substantially dry mixture of components that can be used to produce a food product.
  • One such inventive food composition comprises, by weight, (i) about 10-20% glutinous protein, (ii) about 35-80% globular protein, (iii) starch, fat, or a combination thereof, and, optionally, (iv) buffering agent.
  • the term "glutinous” as used herein refers to viscid, tenacious proteins, or substance(s) thereof, which give(s) adhesiveness to dough, allowing it to be a smooth, single, stretchy matrix.
  • the glutinous protein can be a casein protein (e.g., a sodium caseinate) or a protein derived from a cereal grain.
  • the protein derived from a cereal grain can be a wheat gluten, which is the glutinous protein normally used in traditional pastas. It is preferable that the glutinous protein is a wheat gluten. More preferably, the wheat gluten is wheat gluten that has been treated with lactic acid. Treated wheat gluten absorbs water better than untreated wheat gluten.
  • globular refers to a protein that is colloidal and relatively inert.
  • Globular protein can be soy protein, whey protein, lupin protein, or cooked, denatured and microparticulated protein of some other type.
  • the selection of the globular protein appears to have an important influence on acid stability, cook time, and texture of the finished pasta product.
  • Globular protein should be selected based on taste, low water binding capacity, and low solubility in boiling water.
  • globular protein is a soy protein.
  • Soy protein can be a soy protein that is derived from expeller pressed flour.
  • the fat of the food composition described herein refers to any of various soft, solid, or semisolid organic compounds constituting the esters of glycerol and fatty acids and their associated organic groups.
  • Fat includes any of the group of oily substances of natural occurrence, as butter, lard, tallow, etc. Fat can be, for instance, solidified animal oil or vegetable oil.
  • the fat can be a finely divided fat, such as that bound to expeller pressed soy flour and protein derived therefrom.
  • finely divided refers to fat that is colloidal but not necessarily in the form of a true emulsion. Emulsified fat, such as that present in soy milk, can also be used in the inventive composition.
  • emulsified fat refers to that containing specific surfactants to support the emulsion.
  • Emulsified fats are known in the art.
  • the fat can be a combination of a finely divided fat or an emulsified fat.
  • the fat is encapsulated spray-dried fat, emulsified plastic shortening, a protein-bound oil, or a combination thereof.
  • the fat in the food compositions described herein reduces the friction during the extrusion step of the pasta manufacturing process.
  • the fat also reduces the rubbery bite that is characteristic of glutenous high protein foods, perhaps by disruption of the protein network.
  • the fat also lessens the textural changes in acidic conditions, e.g., tomato-based sauces, and the fat reduces the stickiness of pasta that improves the eating quality of the pasta.
  • the food compositions of the present invention can optionally comprise a buffering agent.
  • buffering agent as used herein is a substance that minimizes change in the acidity of a solution when an acid or base is added to a solution.
  • buffering agents examples include calcium gluconate, lysine, citrate salt, phosphate salt, ethylendiamminetetraacetic acid, tris hydroxymethylaminoethane (TRIS buffer), lactate salt, ascorbate salt, a salt of a long chain fatty acid, or a combination thereof.
  • the buffering agent comprises a citrate salt and a phosphate salt, (e.g., ammonium phosphate, monocalcium phosphate, dicalcium phosphate, sodium tripolyphosphate, tetrapotassium pyrophosphate, tripotassium phosphate). More preferably, the citrate salt is sodium citrate and the phosphate salt is dicalcium phosphate.
  • Starch included in the inventive composition can be any complex carbohydrate found chiefly in seeds, fruits, tubers, roots and stem pith of plants, notably in corn, potatoes, wheat, and rice.
  • Starch can be a flour, preferably wheat flour, corn flour, potato flour, rice flour, or tapioca flour.
  • the flour of the food compositions described herein balances proper pasta extrusion during manufacture of the pasta and desirable texture and acid stability after cooking the pasta.
  • Soy and wheat flours seem to enhance the textural stability in acidic conditions, perhaps by disruption of the protein network and addition of inert bulk that resists changes in the dough's structural matrix. Starch reduces extrusion friction and improves thixotropic die flow. Furthermore, the use of flour in the food compositions of the present invention reduces the cost of making the pastas, since refined proteins are more expensive. Surprisingly, it has been found that the amount of flour used in the present inventive food compositions is inversely related to the amount of fat needed for a desirable texture.
  • the food composition of the present invention comprises, by weight, about 5-55% starch, about 4% or more fat, or a combination thereof. More preferably, the food composition comprises, by weight, about 8-30% starch, about 4-16% fat, or a combination thereof. Most preferably, when starch is present in the food composition, the food composition comprises at least about 10-20% by weight starch.
  • the food composition of the present invention preferably comprises, by weight, about 10-20% wheat gluten, about 35-80% globular protein, about 0-1% dicalcium phosphate, and about 0-1% sodium citrate.
  • the food composition comprises, by weight, about 45% soy protein, about 20% soy flour, about 20% semolina flour, about 14% wheat gluten isolate, about 0.5% sodium citrate, and about 0.5% disodium phosphate.
  • This food composition can be used to make a pasta that is believed to have the best taste and texture overall.
  • the food composition comprises, by weight, about 54% soy protein, about 30% soy flour, about 15% wheat gluten isolate, about 0.5% sodium citrate, and about 0.5% disodium phosphate. This food composition can be used to make a low carbohydrate pasta.
  • the inventive food composition comprises, by weight, about 47% soy protein, about 25% soy protein concentrate, about 18% wheat gluten isolate, and about 10% cream powder.
  • This food composition can be used to produce a rice substitute.
  • the food composition comprises, by weight, about 44% soy isolate, about 18% soy flour, about 11%) wheat gluten isolate, about 0.5% dicalcium phosphate, about 0.5% sodium citrate, about 8% soy oil, and about 18% wheat flour.
  • This food composition can be used to make a rapid cook pasta.
  • the food composition comprises, by weight, about 57% soy protein isolate, about 28% soy flour, and about 15% wheat gluten isolate. This food composition can be used to produce a low carbohydate pasta.
  • the food composition comprises, by weight, about 25%-50% soy protein, about 25%-50% soy flour, and about 10%-20% wheat gluten.
  • the food composition preferably comprises, by weight, about 28% soy flour, about 27% soy protein, about 27% soy concentrate, and about 18% wheat isolate.
  • This food composition can be used to produce a rice substitute.
  • the food composition preferably comprises, by weight, about 40% soy protein concentrate, about 40% soy flour, about 18% wheat gluten isolate, and about 2% salt. This food composition can be used to make a rice substitute.
  • the food composition comprises, by weight, about 30% soy flour, about 55% soy concentrate, and about 15% wheat gluten.
  • a gluten free food composition comprising, by weight, about 60% soy protein isolate, about 20% milk protein isolate, about 20% whey protein concentrate, and, optionally, about 0.1% to 0.2% transglutaminase is also provided by the present invention.
  • a food composition comprising, by weight, about 40-85% soy milk powder, 10-20% wheat gluten isolate, and about 30% or less semolina flour is provided herein.
  • the food composition preferably comprises, by weight, about 65% soy milk, about 15% wheat gluten isolate, and about 20% semolina flour.
  • the present invention also provides a farinaceous food product made from any of the food compositions described herein.
  • farinaceous refers to a food product that is made from, is rich in, or consists of starch.
  • Farinaceous food products include, for instance, breads, pastas, doughnuts, muffins, waffles, pancakes, cakes, and the like.
  • the food compositions have been formulated to make high protein, low carbohydrate pastas.
  • the food product preferably is a pasta.
  • the analytical methods used to determine the nutritional information for the pastas can be performed by commercial testing service providers, such as Silkier, Inc (Minnetonka, MN); Silliker, Inc., (Chicago Heights, IL); and Medallion Labs (Minneapolis, MN).
  • Example- 1 For each formulation described herein, a pasta was produced by the specified method and a variety of parameters were assessed. Taste was qualitatively tested by a small group of individuals. Texture was quantitatively measured by the method described in Example 5. Acid stability was determined by measuring the peak bite force, which is the maximum force required to break a noodle, as measured by the method of Example 5, in acidified and neutral conditions. Acid stability is the ratio of peak bite force in acidified condition to the peak bite force in neutral conditions. [0039] Example- 1
  • This example illustrates a method of manufacturing pastas of the present invention using a single-screw extruder.
  • the fresh protein pasta was then dried. Drying was accomplished by traditional means: 5 hours at 55°C and 85% RH, 5 hours at 73°C and 80% RH, 2 hour ramp down to 40°C at 50% RH . Drying can be performed overnight. Since protein pasta is less prone to surface defects like checking, protein pasta short goods can be dried in 45 minutes at 85°C and 15%RH in a vibrating fluid bed.
  • This example illustrates a method of manufacturing pastas of the present invention using a twin-screw extruder.
  • a twin-screw extruder such as an APV MPF 40 was also used. Protein Pasta dry blend was filled into a hopper and fed by a metering screw into the mouth of the extruder. A low shear screw was used consisting of a low shear blending zone in the feed section followed by double flight forward screws through the remainer of the barrel. Water was added in the feed section bringing the dough to 40-60% total moisture. Cooling was used to maintain a barrel temperature of 20°C or less. Dough exited the extruder through dies and was collected as short or long goods.
  • This example illustrates a method of making the present inventive pasta in a home kitchen, as opposed to a commercial kitchen.
  • a Kitchen- Aid mixer with a meat grinder and pasta die attachment was also used.
  • the protein pasta was blended with water to approximately 50% water by weight in the mixing bowl.
  • the bowl was removed and the meat grinder was attached to the KitchenAid mixer with a pasta die present at the grinder exit.
  • a golf ball-sized dough was stuffed into the throat of the meat grinder.
  • the single screw within the meat grinder pushed the dough out through pasta dies resulting in finished product that was cooked immediately. For dry storage prior to use, it was air dried overnight, oven dried at 200°F, or dried in a food dehydrator.
  • This formulation illustrates a preferred embodiment of the present invention.
  • This pasta illustrates a pasta having the best overall taste.
  • Formulation A comprised the following components:
  • This formulation illustrates flour composition without added fats.
  • Formulation B comprised the following components:
  • Formulation C comprised the following components:
  • This formulation illustrates a fat-containing soy noodle.
  • Formulation D comprised the following components:
  • This formulation illustrates a fat free soy noodle.
  • Formulation E comprised the following components:
  • Formulation F comprised the following components:
  • This formulation illustrates a fat-containing soy noodle with buffer and soy protein selected to show equivalences.
  • the cream powder adds enough fat to set the total fat content equal to Formulation F.
  • Formulation G comprised the following components:
  • This formulation illustrates a fat free composition made with buffer salts. This is shown only as an example of a negative control.
  • Formulation H comprised the following components:
  • This formulation illustrates a low carbohydrate pasta with finely emulsified fat.
  • Formulation I comprised the following components:
  • This formulation illustrates a pasta comprises a mixture of milk and soy proteins.
  • This example is shown as a negative control for textural analysis when compared to the formulations that contain starch or fats.
  • Formulation J comprised of the following components:
  • This formulation illustrates a milk and soy noodle made with acid stability enhancing ingredients.
  • Formulation K comprised of the following components:
  • This formulation illustrates a fat free composition made with semolina flour.
  • Formulation L comprised the following components:
  • This formulation illustrates a preferred embodiment having very low carbohydrate content.
  • Formulation M comprised the following components:
  • Formulation N comprised the following components:
  • Pasta was manufactured in accordance with Examples 1 and 2.
  • the pasta had a texture that was very similar to rice when formed and dried in a rice like shape. Titanium dioxide (0.1%) could be added to give the product a more white appearance.
  • the rice pasta was cooked by bringing two volumes of water to a boil and adding one volume rice pasta and removing from heat. In 15 minutes, the pasta had absorbed most of the water and had a rice like texture.
  • This example illustrates a method of comparing the texture of different pastas.
  • the AACC method 16-50 Pasta Cooking Quality - Firmness was used to work with a TAXT2 texture analyzer by Texture Technologies Corp of Scarsdale New York. Linguine noodles were extruded through a die 0.034" by 0.180". The noodles were first dried, then boiled in water for 14 minutes, drained and tossed in an ice water bath until testing. Five strands of each pasta were arranged in straight rows on a metal plate. A rectangular metal tooth 0.125" x 2.750" was set to bite across all five noodles.
  • Example 6 [00128] This example illustrates more formulations of the present invention. [00129] Formulation O
  • Formulation O was used to make pasta in accordance with Example 2. Water was added at approximately a 40-50% wt/wt ratio. Formulation O took 1-2 minutes longer than a traditional semolina pasta to boil, and resulted in a product that was nearly identical to traditional semolina in sensory testing. [00131] Formulation P
  • This formulation illustrates a formulation having an alternate source of soy protein isolate. Also, this formulation results in a rapid-cook composition.
  • Formulation P was used to make pasta in accordance with Example 2. Water was added at approximately a 40% wt/wt ratio. Because of the low gluten content, the product was somewhat more difficult to manufacture than Formulation O. Because of the low gluten content, this pasta cooked more rapidly than Formulation O. It also was very similar to semolina in sensory testing.
  • Formulation Q was used to make pasta in accordance with Example 2. Water was added at approximately a 50-55% wt/wt ratio. It had a mild taste similar to semolina, but because of its high gluten content and low carbohydrate content, it resulted in a firm noodle that consumers may find undesirable. This pasta took 4-6 minutes longer than a traditional semolina based boil up profile.
  • This formulation illustrates a pasta that is suitable for red sauce, i.e., acid stable.
  • the noodles were then air dred on a rack for 30 minutes for use as a fresh pasta or 24 hours as a dry pasta.
  • fresh pasta the pasta was cooked for - 4 minutes in boiling water.
  • dry pasta the pasta was cooked for -15 minutes in boiling water.
  • twin-screw extruder For a twin-screw extruder method, the dry blend and water was metered into the twin-screw extruder to form a 40% moisture dough. Steam injection was substituted for cold water, at a lower moisture level.
  • the extruder was configured to consist of a hot (80 °C) short mixing zone followed by a long cooling forward screw (30 °C) zone, with the last couple of elements being single lead screws. The dough was forced out through dies by the single lead screws and cut into short or long goods.
  • the protein pasta was dried much like traditional semolina pasta.
  • the protein pasta was dried for 5 hours at 55 °C and 85% relative humidity, then 5 more hours at 73 °C and 80% relative humidity, and finally 2 hours ramping down to 40 °C and 50% relative humidity.
  • protein pasta long goods were hung and dried under ambient conditions (70 °F, 50% RH) over 24 hours. Rapid drying of protein pasta short goods pasta was also accomplished at 250 °F for 15 minutes.
  • the finished dry pasta was treated much like a traditional pasta by consumers. Thin walled elbow macaroni was boiled for 6-8 minutes, while thicker products like linguini were boiled for 12 minutes (for al dente) to 14 minutes. Boiled pasta may be rinsed and tossed with olive oil or butter to prevent drying.
  • soy protein isolate and soy flour replaced starch.
  • Nutriant products did not have to be used, although this particular formulation is optimized for their inclusion.
  • the soy gave the protein pasta a smooth texture typical of pasta - quite unlike the mealy texture common in high fiber formulations.
  • the wheat gluten isolate helped hold the pasta together and gave it the characteristic bite of semolina pasta.
  • the last three ingredients may be considered optional.
  • the salt improved the flavor and increased boil up stability.
  • the soy protein did not curdle in cream, butter or cheese based sauces, but could in acidic tomato sauces.
  • the dicalcium phospate and sodium citrate enhanced texture stability under acidic conditions and prevented the soy proteins from curding.
  • This formulation illustrates a food composition suitable for making a rice substitute.
  • the pasta resulting from Formulation S was made in accordance with Example 1.
  • the soy protein concentrate used in this food composition contained more dietary fiber than soy protein isolate, such that the fiber content was increased and the resulting rice substitute pasta had a firm rice-like texture.
  • the soy protein concentrate and soy flour replaced starch.
  • Vital wheat gluten was used to bind the product together. Salt was added for taste.
  • This rice shaped protein pasta was manufactured employing the methods outlined for Formulation R. A special die and higher speed cutter was used to make rice shaped pasta, which was subsequently rapidly dried in a fluid bed at 210 °F. The rice shaped protein pasta was then cooked by adding the dry pasta to boiling water for 15-20 minutes. The rice shaped pasta was rinsed and thoroughly drained prior to serving. The cooked rice shaped protein pasta can be stir fried. A rice shaped pasta die and increased fiber content gave this product an appearance and texture that was similar to rice, but different in that it comprised mostly protein. This rice-like pasta can be used as a substitute for rice, and even works in applications like "fried rice” or "sizzling rice soup.”
  • This formulation illustrates rapid-cook pasta. Specifically, it represents a salt free dry blend with reduced gluten content that can be extruded through thin dies to produce a dry pasta that will quickly cook up.
  • the pasta resulting from Formulation T was made in accordance with Examples 1 and 2.
  • the soy protein isolate and soy flour replaced the starch that is typically found in a common semolina pasta, while the wheat gluten isolate bound the product together.
  • Processing was similar to Formulation R.
  • Thinly walled dies were used to make a pasta that picks up water more rapidly. Boil dry finished thin pasta 3-5 minutes. Drain and serve. As a thin walled elbow macaroni, this product would be ideal in a cheese sauce.
  • this pasta cooked up more slowly, although it may also be used in instant soup with a cook time of five minutes or more.
  • This particular pasta formulation is not well suited for acidic tomato sauces. In acidic conditions, the noodles will curdle resulting in a short rubbery texture, or even a squeaky bite like fresh cheese curds.
  • This formulation illustrates a low fiber soy milk pasta.
  • Formulation U comprised the following components:

Abstract

La présente invention concerne des pâtes à faible teneur en hydrates de carbone et hautement protéinées qui sont aussi pauvres en fibres. Plus particulièrement, une pâte comprenant en poids au moins environ 55 % de protéine, environ 10 % ou moins en fibres et au moins 4 % de graisse est prévue. Ces pâtes contiennent également moins d'environ 30 % en poids au total d'hydrates de carbone. Les pâtes faisant l'objet de cette invention sont notamment une pâte de cuisson rapide, un substitut de riz, une pâte exempte de gluten, et une pâte à base de lait de soja. La présente invention propose en outre une pâte ayant au moins 55 % en poids de protéine et ayant une valeur de fermeté qui ne diffère de pas de plus 40 % des 100 % de pâtes de semoule de blé dur. Ainsi, la présente invention fournit des compositions alimentaires à partir desquelles sont faites les pâtes. Il est en outre prévu des produits alimentaires farineux incluant notamment des pâtes faites à partir de ces compositions alimentaires.
PCT/US2004/017104 2004-06-02 2004-06-02 Pates a faible teneur en hydrates de carbone et hautement proteinees WO2005120252A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
MXPA06014104A MXPA06014104A (es) 2004-06-02 2004-06-02 Pasta baja en carbohidratos, alta en proteina.
EP04753844A EP1771089A1 (fr) 2004-06-02 2004-06-02 Pates a faible teneur en hydrates de carbone et hautement proteinees
PCT/US2004/017104 WO2005120252A1 (fr) 2004-06-02 2004-06-02 Pates a faible teneur en hydrates de carbone et hautement proteinees
CA002569385A CA2569385A1 (fr) 2004-06-02 2004-06-02 Pates a faible teneur en hydrates de carbone et hautement proteinees
BRPI0418884-5A BRPI0418884A (pt) 2004-06-02 2004-06-02 massas, composições nutritivas e produtos nutritivos farináceos

Applications Claiming Priority (1)

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PCT/US2004/017104 WO2005120252A1 (fr) 2004-06-02 2004-06-02 Pates a faible teneur en hydrates de carbone et hautement proteinees

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WO2005120252A1 true WO2005120252A1 (fr) 2005-12-22

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Publication number Priority date Publication date Assignee Title
EP2153735A1 (fr) 2008-07-28 2010-02-17 Nestec S.A. Composition de pâtes pour matrices d'aliments déshydratés
JP2013110986A (ja) * 2011-11-25 2013-06-10 Nissin Foods Holdings Co Ltd 即席麺の製造方法

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2153735A1 (fr) 2008-07-28 2010-02-17 Nestec S.A. Composition de pâtes pour matrices d'aliments déshydratés
JP2013110986A (ja) * 2011-11-25 2013-06-10 Nissin Foods Holdings Co Ltd 即席麺の製造方法

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CA2569385A1 (fr) 2005-12-22
EP1771089A1 (fr) 2007-04-11
BRPI0418884A (pt) 2007-11-27

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