US7892486B2 - Method of sterilization and apparatus therefore - Google Patents

Method of sterilization and apparatus therefore Download PDF

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US7892486B2
US7892486B2 US10/594,387 US59438705A US7892486B2 US 7892486 B2 US7892486 B2 US 7892486B2 US 59438705 A US59438705 A US 59438705A US 7892486 B2 US7892486 B2 US 7892486B2
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chamber
sterilization
hydrogen peroxide
ozone
gas
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US20080233002A1 (en
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Akira Mizuno
Hiroyuki Yuyama
Yoshinori Shirahara
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MIZUNO AKIRA OF (URBANRAFREKANAYAMA 1202)
Yuyama Manufacturing Co Ltd
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Yuyama Manufacturing Co Ltd
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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20—Gaseous substances, e.g. vapours
    • A61L2/208—Hydrogen peroxide
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/14—Plasma, i.e. ionised gases
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20—Gaseous substances, e.g. vapours
    • A61L2/202—Ozone
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10—Apparatus features
    • A61L2202/12—Apparatus for isolating biocidal substances from the environment
    • A61L2202/122—Chambers for sterilisation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20—Targets to be treated
    • A61L2202/24—Medical instruments, e.g. endoscopes, catheters, sharps

Definitions

  • the present invention relates to a sterilization method and apparatus for sterilizing medical instruments and the like.
  • Conventional sterilization apparatuses include those combining hydrogen peroxide with plasma, those combining ozone with plasma and those combining hydrogen peroxide with ozone.
  • JP Laid-open Application No. S61-293465 describes a sterilization method which includes a step of placing an object to be sterilized in a chamber, a step of keeping the object in contact with hydrogen peroxide for a time sufficient for the hydrogen peroxide to become closely involved with the object, a step of generating plasma around the object, and a step of holding the object in the plasma for a time required for sterilization.
  • JP Laid-open Application No. H1-293871 describes a sterilization method that includes a step of bringing an object to be sterilized into contact with hydrogen peroxide, a step of placing the object including residual hydrogen peroxide in a decompression chamber, a step of generating plasma around the object in the decompression chamber, and a step of holding the object in the plasma for a time sufficient to achieve sterilization by means of active species of the residual hydrogen peroxide.
  • JP Patent Publication 2003-533248 describes a plasma disinfection system wherein before plasma disinfection liquid hydrogen peroxide is first vaporized, and the hydrogen peroxide in a gaseous state is adjusted to the desired pressure and injected using a flow regulator.
  • JP Laid-open Application No. 2003-310720 describes a plasma sterilization apparatus provided with a sterilization chamber and a plasma generation chamber which communicates with the sterilization chamber so that plasma generated in the plasma generation chamber is supplied together with a sterilization agent to the sterilization chamber.
  • JP Laid-open Application No. 2003-159570 describes a sterilization and dry washing apparatus wherein oxygen or a mixed gas containing oxygen is subjected to discharge excitation within a treatment chamber housing an object to be treated to generate plasma, gaseous water molecules are sprayed, and the gas is exposed to ultraviolet rays.
  • JP Laid-open Application No. 2003-250868 describes a plasma sterilization processor wherein oxygen or a gas containing oxygen within a gas supply pipe is converted to plasma and supplied to a sterilization chamber, a gas supplied within the sterilization chamber is also converted to plasma, and these plasmas are contained by a magnet arranged within the sterilization chamber.
  • JP Laid-open Application No. 2002-360672 describes a sterilizer wherein hydrogen peroxide is first supplied to a treatment container which houses an object to be sterilized, and ozone is then added to the treatment container.
  • Another object of the present invention is to provide a harmless sterilization method and apparatus capable of providing adequate sterilization effects without leaving residual gas. Another object is to provide a sterilization method and apparatus capable of shortening the sterilization time.
  • the sterilization method of the present invention comprises:
  • an ozone supply step of supplying ozone into the aforementioned chamber a sterilization step of sterilizing the object to be sterilized by diffusing the hydrogen peroxide and ozone supplied within the aforementioned chamber;
  • a plasma generation step of generating plasma within the aforementioned chamber a plasma generation step of generating plasma within the aforementioned chamber.
  • the sterilization method of the present invention first sterilizes an object to be sterilized by means of hydrogen peroxide which has been supplied and vaporized within a chamber, and then sterilizes the object to be sterilized by means of ozone supplied within the chamber. Once the gas within the chamber has been exhausted, the hydrogen peroxide and ozone remaining near the object to be sterilized are broken down by means of plasma generated within the chamber, generating radicals that promote sterilization. This method is thus harmless because the hydrogen peroxide and ozone remaining near the object to be sterilized are broken down.
  • the aforementioned exhaust step preferably comprises a decomposition step in which the gas being exhausted from the aforementioned chamber is broken down into oxygen and water. This is harmless because the residual gas is broken down into oxygen and water, and the chamber can be immediately used again once sterilization is complete.
  • a decomposition step can be included in which the ozone in the gas being exhausted from the aforementioned chamber is broken down.
  • the aforementioned sterilization step preferably comprises a step of circulating sterilization gas in the aforementioned chamber. In this way the sterilization gas in the chamber can be dispersed uniformly, enhancing the sterilization effects.
  • the sterilization apparatus of the present invention comprises:
  • a chamber capable of housing an object to be sterilized
  • a decompression unit for decompressing the inside of the chamber
  • a hydrogen peroxide supply unit for supplying hydrogen peroxide into the chamber
  • an ozone supply unit for supplying ozone into the chamber
  • an exhaust unit for exhausting gas from within the chamber
  • a plasma generation unit for generating plasma within the chamber.
  • an object to be sterilized is sterilized through the combined use of hydrogen peroxide, ozone and plasma. Moreover, not only is residual hydrogen peroxide near the object to be sterilized broken down, but sterilization of the object to be sterilized is also promoted by the various radicals produced during decomposition.
  • the aforementioned hydrogen peroxide supply unit preferably comprises an antiscattering member to prevent the hydrogen peroxide supplied in liquid form to the inside of the aforementioned chamber from scattering. In this way, scattering due to rapid evaporation is prevented when the hydrogen peroxide is supplied in a liquid state within the decompressed chamber.
  • the aforementioned exhaust unit preferably has a residual gas decomposition unit that breaks down gas exhausted from the aforementioned chamber into oxygen and water.
  • the residual gas is broken down into oxygen and water, making the system harmless so that the chamber can be immediately used again after sterilization is complete.
  • An ozone decomposition catalyst for breaking down the ozone in the gas being exhausted from the aforementioned chamber can be included in place of this decomposition unit.
  • the aforementioned plasma generator preferably has a high-voltage electrode and a low-voltage electrode within the aforementioned chamber, with either one of the aforementioned high-voltage electrode and low-voltage electrode comprising a plurality of point electrodes surrounded by an insulator. This makes it possible to generate a uniform plasma by means of interference among the discharge spaces generated by multiple point electrodes.
  • the aforementioned high-voltage electrode is preferably connected to a high-voltage power source, while the low-voltage electrode is grounded.
  • FIG. 1 is a schematic block diagram of a sterilization apparatus according to a first embodiment of the present invention
  • FIG. 2 is a front view showing a sterilization apparatus of the present invention with the door open;
  • FIG. 3 is a side cross-section of the sterilization apparatus of FIG. 2 ;
  • FIG. 4( a ) is a bottom view of a high-voltage electrode
  • FIG. 4( b ) is a perspective view of the perforated part of an insulating body
  • FIG. 5 is a block diagram of a hydrogen peroxide supply unit
  • FIG. 6 is a block diagram of an ozone supply unit
  • FIG. 7 is a block diagram of an exhaust unit
  • FIG. 8 shows pressure changes within a chamber
  • FIG. 9 shows sterilization speeds under various conditions
  • FIG. 10 is a schematic block diagram of a sterilization apparatus according to a second embodiment of the present invention.
  • FIG. 11 is a block diagram of a hydrogen peroxide supply unit
  • FIG. 12( a ) is a block diagram of an ozone supply unit
  • FIG. 12( b ) is a diagram of an ozone concentration meter
  • FIG. 13 is a block diagram of an exhaust unit
  • FIG. 14 is a block diagram of a sterilization gas circulation unit
  • FIG. 15 is a flow chart showing the operations of a sterilization apparatus
  • FIG. 16 shows pressure changes within a chamber
  • FIG. 17 is a flow chart of a hydrogen peroxide supply step
  • FIG. 18 is a time chart of a hydrogen peroxide supply step
  • FIG. 19 is a flow chart of an ozone supply step
  • FIG. 20 is a time chart of an ozone supply step
  • FIG. 21 is a time chart of a vacuum exhaust step
  • FIG. 22 is a flow chart showing the operations of a sterilization apparatus according to a modification of FIG. 15 ;
  • FIG. 23( a ) shows another embodiment of a hydrogen peroxide supply unit
  • FIG. 23( b ) shows yet another embodiment of a hydrogen peroxide supply unit
  • FIG. 24 shows a structure for sterilizing a tube-shaped object to be sterilized
  • FIG. 25 is a partial enlarged view of FIG. 24 ;
  • FIG. 26 shows other examples of electrodes.
  • FIG. 1 shows a sterilization apparatus according to the first embodiment of the present invention.
  • This sterilization apparatus comprises chamber 1 , hydrogen peroxide supply unit 2 , ozone supply unit 3 , exhaust unit 4 , automatic pressure control unit 5 , and control unit 6 .
  • Chamber 1 has the cylindrical shape as shown in FIGS. 2 and 3 , with flanges 7 attached to both ends.
  • Door 8 is attached to the front flange 7 so as to open and close freely. Closed cover 9 is attached to the back flange 7 .
  • Door 8 is equipped with glass window 10 , which allows the interior to be checked visually.
  • Chamber 1 contains frame 11 , with rectangular high-voltage electrode 12 and low-voltage electrode 13 arranged on the top and bottom of frame 11 .
  • Dielectric 15 (insulating body) with holes 14 formed therein (5 mm in diameter in this embodiment a fixed pitch (20 mm to 100 mm) as shown in FIG. 4 is affixed to the surface of high-voltage electrode 12 which faces low-voltage electrode 13 .
  • the part exposed through holes 14 constitutes point electrodes 12 a .
  • high-voltage electrode 12 being made into point electrodes 12 a in this way, however, low-voltage electrode 13 could be made into point electrodes.
  • high-voltage electrode 12 is connected to high-voltage power source HV via plasma generator 16 so that the discharge maintenance voltage is 1100V, while low-voltage electrode 13 is grounded.
  • Voltage applied by high-voltage power source HV may be either direct voltage or alternating voltage.
  • the plasma generated by plasma generator 16 may be of any kind, but is preferably high-frequency discharge plasma which has been discharged in high frequencies of MHz or more, or microwave plasma which has been discharged in the microwave range (10 3 to 10 4 MHz).
  • Shelf 17 consisting of multiple rods arranged at fixed intervals is attached between the left and right sides of frame 11 .
  • the object to be sterilized A is placed on shelf 17 .
  • Infrared heaters 18 are attached to both sides of frame 11 .
  • Chamber 1 also contains hydrogen peroxide evaporation plate 21 , which is filled with glass wool 20 .
  • Hydrogen peroxide injection pipe 22 is inserted into glass wool 20 inside this evaporation plate 21 .
  • Cartridge heater 23 for promoting vaporization of hydrogen peroxide is provided below glass wool 20 .
  • pressure gauge 24 for detecting the pressure in chamber 1 and suction valve 25 for releasing chamber 1 into the atmosphere are attached to the outside of chamber 1 .
  • control panel 26 for displaying the pressure, temperature, sterilization processes and the like inside chamber 1 and carrying out various operations and settings and journal printer 27 for printing the displays of control panel 26 on roll paper as necessary are provided on the side of door 8 of chamber 1 .
  • hydrogen peroxide supply unit 2 comprises hydrogen peroxide tank 28 and cylinder 29 .
  • Hydrogen peroxide tank 28 can be opened to the atmosphere via electromagnetic valve 30 .
  • Cylinder 29 is connected to hydrogen peroxide tank 28 via electromagnetic valve 31 , and is connected to hydrogen peroxide injection pipe 22 of the aforementioned chamber 1 via electromagnetic valve 32 .
  • Piston 33 which fits inside cylinder 29 , reciprocates by means of push motor 34 via rack and pinion mechanism 35 , sucking about 3 cc of hydrogen peroxide from hydrogen peroxide tank 28 into cylinder 29 and forcing it into glass wool 20 via hydrogen peroxide supply pipe 22 of chamber 1 .
  • air with a high oxygen concentration of 30% is produced when air sucked in by fan 36 is passed through oxygen enrichment membrane 37 and cooled by Peltier element 38 .
  • This high-oxygen-concentration air is passed through filter 39 and supplied by pump 40 to ozone generator 41 .
  • ozone generator ozone is generated and accumulated in ozone tank 43 via electromagnetic valve 42 so that ozone is supplied to chamber 1 via electromagnetic valve 44 .
  • the ozone in ozone tank 43 can be returned to ozone generator 41 via electromagnetic valve 45 as necessary.
  • exhaust unit 4 has exhaust line 4 a , which connects to chamber 1 , and gas decomposition line 4 b , which branches from the upstream end of exhaust line 4 a and rejoins exhaust line 4 a downstream.
  • Exhaust line 4 a and gas decomposition line 4 b have electromagnetic valves 46 and 47 , respectively, downstream from the branching point.
  • Gas decomposition line 4 b has electromagnetic valve 49 upstream from the rejoining point.
  • Vacuum pump 50 and oil mist separator 51 are provided downstream from electromagnetic valve 48 of exhaust line 4 a .
  • Gas decomposition mechanism 52 , cooling mechanism 53 and drain separator 54 are provided in upstream-to-downstream order between electromagnetic valves 47 and 49 of gas decomposition line 4 b .
  • stainless pipe 57 is arranged on the outside of aluminum tube 56 , which contains heater 55 , and this stainless pipe 57 communicates with gas decomposition line 4 b .
  • Heater 55 adjusts the temperature of the ozone and the hydrogen peroxide flowing through stainless pipe 57 to 200° C. by means of temperature controller 58 .
  • Cooling mechanism 53 has stainless pipe 60 arranged in water tank 59 , which contains water, with stainless pipe 60 communicating with gas decomposition line 4 b.
  • Automatic pressure control unit 5 drives vacuum pump 50 of the aforementioned exhaust unit 4 based on the pressure detected by pressure gauge 24 , controlling the pressure inside chamber 1 at a fixed pressure.
  • Control unit 6 controls infrared heaters 18 and 23 in the aforementioned chamber 1 , plasma generator 16 , hydrogen peroxide supply unit 2 , ozone supply unit 3 , exhaust unit 4 , automatic pressure control unit 5 and the like.
  • Object A to be sterilized is placed on shelf 17 in chamber 1 .
  • Infrared heater 18 is turned on to adjust the inside of chamber 1 to a fixed temperature while at the same time vacuum pump 50 of exhaust unit 4 is driven to reduce the pressure inside chamber 1 to about 10 Torr (1333.2 Pa) as shown in FIG. 8 . Since air is present in chamber 1 during this depressurization, it is exhausted via exhaust line 4 a without passing through gas decomposition line 4 b within exhaust unit 4 .
  • piston 33 of hydrogen peroxide supply unit 2 is driven to supply hydrogen peroxide inside chamber 1 . The hydrogen peroxide vaporizes as soon as it reaches the inside of depressurized chamber 1 .
  • electromagnetic valve 44 of ozone supply unit 3 is opened to supply ozone stored in ozone tank 43 to the inside of chamber 1 .
  • this state is maintained for a fixed period of time so that the hydrogen peroxide and ozone disperse inside chamber 1 , sterilizing the object to be sterilized.
  • the ozone supplied inside chamber 1 also acts on the object to be sterilized as an oxidant. Oxygen and oxygen ions are produced by this sterilization process as shown by equation 2 below. O 3 ⁇ O 2 +O [Equation 2]
  • infrared heater 18 is turned off, and vacuum pump 50 of exhaust unit 4 is driven again to exhaust the gas from inside chamber 1 . Since the gas exhausted here contains hydrogen peroxide and ozone, it is exhausted through gas decomposition line 4 b without passing through exhaust line 4 a inside exhaust unit 4 . Hydrogen peroxide and ozone conducted to gas decomposition mechanism 52 of gas decomposition line 4 a are heated to 200° C. and broken down into water and oxygen as shown by equation 3 above, then cooled by cooling mechanism 53 and exhausted harmlessly via vacuum pump 50 and oil mist separator 51 .
  • infrared heater 18 When infrared heater 18 is turned off the temperature inside chamber 1 falls to about 40° C., causing the hydrogen peroxide to condense and adhere to the object to be sterilized A.
  • the pressure inside chamber 1 is lowered to about 1 Torr (133.32 Pa)
  • plasma is generated for a fixed amount of time within chamber 1 by plasma generator 16 .
  • plasma is generated in a hydrogen peroxide and ozone atmosphere, superoxides are produced by the reaction of oxygen and electrons as shown by equation 4 below. These superoxides react with water to produce active oxygen species (hydroxy radicals). The object to be sterilized is further sterilized by these hydroxy radicals.
  • suction valve 25 is opened, opening the inside of chamber 1 to the atmosphere. Since the aforementioned radicals convert instantly to oxygen and water as soon as plasma discharge is stopped, this is harmless because no harmful gas remains in chamber 1 after sterilization.
  • the sterilization step described above takes about 1 hour from beginning of depressurization to release to atmosphere.
  • Bacillus subtilis was used as the biological indicator. Using the following procedures, only Bacillus subtilis spores were allowed to survive on polypropylene sheets to serve as the samples.
  • Bacillus subtilis are pre-cultured for 24 hours in an incubator at 35° C. using standard agar medium.
  • Bacillus subtilis are uniformly inoculated in a roux jar using a heat-treated platinum loop (single colony).
  • the cultured cells are sampled, and a sporulation rate of 80% is confirmed under a microscope.
  • the spore liquid is heated at 80° C. for 10 minutes to destroy vegetative cells.
  • the spore suspension is transferred to a triangular flask, and stored in a refrigerator at 5° C.
  • the bacterial liquid is dripped onto sterile-treated specimen film to a spore concentration of 10 6 CFU/0.1 ml.
  • the specimen After being dried, the specimen is placed in a sterile plate and stored in a refrigerator at 5° C.
  • Samples prepared by the aforementioned procedures were placed in chamber 1 , and sterilized under 4 sets of conditions: with only hydrogen peroxide supplied, with only ozone supplied, with only plasma discharged, and with plasma hydrogen peroxide and ozone supplied followed by plasma discharge according to the invention of this application. Under each set of conditions, the number of cells (CFU) was measured by a standard plate count before sterilization and after sterilization.
  • FIG. 9 shows changes over time in the sterilization rate or in other words in the digit number of the cell count under the aforementioned 4 sets of conditions.
  • D The time taken for the count to decrease by one digit is given as D.
  • D value is calculated according to equation 6 below and used to indicate the sterilization effect.
  • the treatment time here includes hydrogen peroxide injection and dispersion, ozone injection and dispersion and plasma discharge but not the time taken to decompress or exhaust chamber 1 .
  • D [sec/digit] treatment time [sec]/decrease in digits [digit] [Equation 6]
  • the D value is much smaller, indicating a much stronger sterilization effect than is obtained with either ozone sterilization, hydrogen peroxide sterilization or plasma sterilization by itself.
  • the sterilization rate was extremely fast, with a level below the sterility assurance level (SAL) being reached in only 30 seconds or less.
  • SAL sterility assurance level
  • FIG. 10 shows a sterilization apparatus according to the second embodiment of the present invention.
  • This sterilization apparatus has hydrogen peroxide supply unit 2 A, ozone supply unit 3 A and exhaust unit 4 A in place of the hydrogen peroxide supply unit 2 , ozone supply unit 3 and exhaust unit 4 of the aforementioned first embodiment shown in FIG. 1 , and also has sterilization gas circulation unit 1 A. Since it is otherwise identical to the first embodiment the corresponding parts are indicated with the same symbols and are not explained.
  • hydrogen peroxide supply unit 2 A has hydrogen peroxide vaporization chamber 61 .
  • Hydrogen peroxide vaporization chamber 61 is equipped with a heater 62 such as a silicon rubber heater wrapped around the outside thereof, and is covered overall by heat insulator 63 .
  • Pressure sensor 64 is attached to hydrogen peroxide vaporization chamber 61 , to which vacuum pump 66 is also connected via electromagnetic valve 65 , allowing the inside of the chamber to be depressurized.
  • hydrogen peroxide vaporization chamber 61 is connected to a hydrogen peroxide source (not shown) via electromagnetic valve 67 , and to chamber 1 via electromagnetic valve 68 .
  • ozone supply unit 3 A has an oxygen enrichment part as in the aforementioned first embodiment comprising fan 36 , oxygen enrichment membrane 37 and Peltier element 38 .
  • High-oxygen-content air that has been enriched by the oxygen enrichment part is sucked into pump 72 via first three-way valve 71 , and supplied to ozone generator 41 via silica gel or other filter 73 .
  • the ozone generated by ozone generator 41 is accumulated in ozone tank 75 via electromagnetic valve 74 .
  • the ozone in ozone tank 74 is supplied to the inside of chamber 1 via electromagnetic valve 76 .
  • Ozone tank 75 is connected, via circulation line 79 having electromagnetic valve 77 and second three-way valve 78 , to first three-way valve 71 on the inlet side of the aforementioned pump 72 .
  • the third opening of second three-way valve 78 on circulation line 79 is open to the atmosphere.
  • Ozone tank 75 is equipped with ozone concentration meter 80 for detecting the ozone concentration inside ozone tank 75 .
  • this ozone concentration meter comprises UV lamp 80 a and photodiode 80 b , which are attached to opposite walls of ozone tank 75 , along with a concentration detection circuit (not shown).
  • the light from UV lamp 80 a passes through collimator lens 80 c , visible light filter 80 d and quartz glass 80 e to illuminate the inside of ozone tank 75 as ultraviolet light. Some of the ultraviolet rays passing through ozone tank 75 are absorbed by the ozone, and the remainder are received by photodiode 80 b .
  • the amount of light received by photodiode 80 b is converted to ozone concentration by the concentration detection circuit (not shown).
  • the ozone inside ozone tank 75 continues to be returned to the inlet side of pump 72 via circulation line 79 until the ozone concentration detected by the aforementioned ozone concentration meter 80 reaches a specific value.
  • exhaust unit 4 A has exhaust line 81 a , which is connected to chamber 1 , and gas decomposition line 81 b , which branches from the upstream part of exhaust line 81 a and rejoins exhaust line 81 a downstream.
  • Exhaust line 81 a and gas decomposition line 81 b are equipped with electromagnetic valves 82 and 83 , respectively, downstream from the branch point.
  • Gas decomposition line 81 b is also equipped with electromagnetic valve 84 upstream from the joining point.
  • Exhaust line 81 a is equipped with ozone concentration meter 85 , vacuum pump 50 and oil mist separator 51 in that order moving downstream from the joining point with gas decomposition line 81 b , and is open to the atmosphere.
  • Gas decomposition line 81 b is provided with silica gel or other drying agent 86 , ozone decomposition catalyst 87 , and active carbon or other hydrogen peroxide adsorption agent 88 in that order starting from upstream.
  • Sterilization gas circulation unit 1 A comprises sterilization gas circulation line 91 , which is connected between one end and the other of chamber 1 , circulation pump 92 on sterilization gas circulation line 91 , and electromagnetic valves 93 and 94 on the inlet and outlet sides of circulation pump 92 , so that driving circulation pump 92 circulates sterilization gas inside chamber 1 , bringing it into full contact with the object to be sterilized.
  • Exhaust unit 4 A is operated in Step S 101 to depressurize chamber 1 .
  • a specific pressure such as 3.8 Torr (500 Pa) for example in Step S 102
  • hydrogen peroxide supply unit 2 A is operated to supply hydrogen peroxide inside chamber 1 in Step S 103 .
  • ozone supply unit 3 A is operated in Step S 104 to supply ozone inside chamber 1 .
  • Step S 105 to disperse the sterilization gas inside chamber 1 and sterilize the object to be sterilized (main sterilization step).
  • Sterilization gas circulation unit 1 A is operated here to circulate the sterilization gas inside chamber 1 .
  • exhaust unit 4 A is operated in Step S 106 to exhaust and break down the gas inside chamber 1 .
  • Step S 107 Once the pressure has reached a specific pressure such as 3.8 Torr (500 Pa) for example in Step S 107 due to the exhaustion of gas from inside chamber 1 , exhaust unit 4 A is once again operated in Step S 108 to depressurize chamber 1 .
  • Step S 109 plasma is generated for a fixed time in chamber 1 by plasma generator 16 in Step S 110 to sterilize the object to be sterilized (sub-sterilization step).
  • suction valve 25 is opened in Step S 111 to open chamber 1 to the atmosphere.
  • Step S 201 heater 62 is turned on, electromagnetic valve 65 is opened and pump 66 is driven to depressurize hydrogen peroxide vaporization chamber 61 .
  • Step S 202 electromagnetic valve 65 is closed, pump 66 is stopped and electromagnetic valve 67 is then opened in Step S 203 to inject hydrogen peroxide into hydrogen peroxide vaporization chamber 61 .
  • Hydrogen peroxide vaporization chamber 61 is heated by heat from heater 62 in Step S 204 to vaporize the hydrogen peroxide.
  • a specific pressure such as positive pressure or once the pressure has ceased to rise in Step S 205 due to vaporization of hydrogen peroxide
  • the pressure inside chamber 1 is checked in Step S 206 . If the pressure inside chamber 1 is a specific pressure such as 3.8 Torr (500 Pa) for example in Step S 207 , electromagnetic valve 67 is closed and electromagnetic valve 68 is opened for a specific time in Step S 208 to inject the vaporized hydrogen peroxide into chamber 1 .
  • Step 201 Once hydrogen peroxide injection is complete, go to Step 201 to prepare for the next hydrogen peroxide injection if there is to be more than one sterilization, but if not, go to Return to move on to the next step (ozone supply step).
  • Step S 104 The ozone supply step of Step S 104 is explained in detail using the flow chart of FIG. 19 and the time chart of FIG. 20 .
  • ozone generator 41 is stopped, electromagnetic valves 74 and 77 are opened, and first three-way valve 71 and second three-way valve 78 are switched to the open direction (“OPEN” in the figure) in step S 301 to make circulation line 79 an open circuit.
  • Pump 72 is driven to bring oxygen-containing gas from the oxygen enrichment part to ozone tank 75 , and circulation line 79 is opened to the atmosphere to perform pre-circulation.
  • Step S 302 first three-way valve 71 and second three-way valve 78 are switched to the closed direction (“CLOSED”) in the figure, making circulation line 79 a closed circuit, and ozone generator 41 is operated to generate ozone.
  • CLOSED closed direction
  • ozone generator 41 is operated to generate ozone.
  • Step S 306 If the pressure inside chamber 1 is a specific pressure such as 22.6 Torr (3013 Pa) for example in Step S 306 , pump 72 and ozone generator 41 are stopped and electromagnetic valves 74 and 77 are closed, after which electromagnetic valve 76 is opened for a specific period of time to inject ozone into chamber 1 .
  • Step S 301 Once ozone injection is complete, return to Step S 301 to prepare for the next ozone if there is to be more than one sterilization, or if not, go to Return to move on to the next step (main sterilization step).
  • Step S 110 electromagnetic valves 82 and 83 are closed and plasma generator 16 is turned on to generate plasma in chamber 1 .
  • suction valve 25 of chamber 1 is opened with electromagnetic valves 82 and 83 still closed to introduce atmosphere into chamber 1 .
  • FIG. 22 is a modification of the flow chart of FIG. 15 .
  • a Step 110 - 1 of determining whether or not this sterilization is the initial sterilization is included here after completion of the sub-sterilization step of Step S 110 , and if it is the initial sterilization, return to Step S 102 , repeat sterilization, and when the second sterilization is complete go on to Step S 111 and end. In this way sterilization can be repeated twice to obtain better and more reliable sterilization effects. The number of repetitions can be increased as necessary.
  • one end of ceramic heater 96 which is in the form of a pipe with a 90° bend, can be attached to the inside end of hydrogen peroxide injection pipe 95 , which is attached to the wall of chamber 1 , with the other end of ceramic heater 96 pointing upwards and filled with stainless wool 97 .
  • Hydrogen peroxide injected from hydrogen peroxide injection pipe 95 through electromagnetic valve 32 is heated and vaporized by ceramic heater 96 , and is supplied inside chamber 1 after passing through stainless wool 97 . That part of the hydrogen peroxide that has been condensed by contact with stainless wool 97 flows downward by the force of gravity along the curved part of ceramic heater 96 , and is returned to the hydrogen peroxide being injected through hydrogen peroxide injection pipe 95 .
  • Venturi tube 98 can be provided between chamber 1 and electromagnetic valve 76 at the outlet of ozone tank 75 , with hydrogen peroxide suction pipe 100 attached via electromagnetic valve 99 to the narrow part of this Venturi tube 98 and hydrogen peroxide suction pipe 100 inserted into hydrogen peroxide tank 101 so that hydrogen peroxide can be supplied on the current of ozone supplied to chamber 1 from ozone tank 75 .
  • hydrogen peroxide and ozone are used together for sterilization, but the user can also be allowed to select one or the other kind of sterilization by means of a switch depending on the type of object to be sterilized.
  • the object to be sterilized is formed from cellulose, latex rubber, silicon rubber or the like, there is a risk that hydrogen peroxide may be adsorbed, hindering sterilization, so sterilization with ozone alone can be selected.
  • ozone is preferably injected with the humidity inside chamber 1 maintained at about 80%. This increases the sterilization effect of the ozone.
  • FIGS. 24 and 25 show a structure for sterilizing a tubular object to be sterilized, such as a catheter or infusion tube.
  • tube adapter 101 which is made of a plastic or other insulating material, is attached within chamber 1 to the intake end of sterilization gas circulation line 91 of sterilization gas circulation unit 1 A, and a tubular object to be sterilized Ap can be fitted onto the tip of this tube adapter 101 .
  • sterilization gas can be passed through the bore of object to be sterilized Ap by driving circulation pump 92 , and retention of sterilization gas in the tube can be prevented.
  • needle electrode 102 can be attached to the end surface of tube adapter 101 , and this needle electrode 102 can be connected to plasma generator 16 .
  • Plasma generator 16 can be switched so as to apply voltage to either one of high-voltage electrode 12 or this needle electrode 102 .
  • high-frequency voltage is applied to needle electrode 102 , plasma is generated within the tube, enhancing the sterilization effects.
  • FIG. 26 shows other electrode structures.
  • high-voltage electrode 12 is attached to the center of rack 103 , which is in the center of chamber 1 and is made of an insulating material, while low-voltage electrode 13 is arranged around the inner circumference of chamber 1 .
  • rack 103 itself inside chamber 1 is a high-voltage electrode formed from a conductive material, while low-voltage electrode 13 is arranged around the inner circumference of chamber 1 .
  • porous cylindrical high-voltage electrode 12 which consists of an electrically conductive material, is arranged along the inner circumference of chamber 1 surrounding rack 103 inside chamber 1 , while low-voltage electrode 13 is arranged around the inner circumference of chamber 1 .
  • These electrode structures can also generate uniform plasma and provide adequate sterilization effects.

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US10058626B2 (en) * 2012-05-28 2018-08-28 Saraya Co., Ltd. Sterilization device and sterilization method using same
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EP1736175A4 (en) 2009-07-29
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US20080233002A1 (en) 2008-09-25
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KR101174405B1 (ko) 2012-08-16
JP2006204889A (ja) 2006-08-10
WO2005094907A1 (ja) 2005-10-13
EP1736175A1 (en) 2006-12-27
JPWO2005094907A1 (ja) 2007-08-16

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