US7265191B2 - Multi-functional admixtures for hydraulic cement compositions - Google Patents

Multi-functional admixtures for hydraulic cement compositions Download PDF

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US7265191B2
US7265191B2 US10/938,168 US93816804A US7265191B2 US 7265191 B2 US7265191 B2 US 7265191B2 US 93816804 A US93816804 A US 93816804A US 7265191 B2 US7265191 B2 US 7265191B2
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reaction
radical
reaction mixture
group
radical copolymerization
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US20050096413A1 (en
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Mitsuo Kinoshita
Kazuhide Saitou
Shinji Tamaki
Masahiro Iida
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Takemoto Oil and Fat Co Ltd
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Takemoto Oil and Fat Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F6/00—Post-polymerisation treatments
    • C08F6/02—Neutralisation of the polymerisation mass, e.g. killing the catalyst also removal of catalyst residues
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06—Polymers provided for in subclass C08G
    • C08F290/062—Polyethers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24—Macromolecular compounds
    • C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2664—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers
    • C04B24/267—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers containing polyether side chains
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24—Macromolecular compounds
    • C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/04—Anhydrides, e.g. cyclic anhydrides
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/04—Anhydrides, e.g. cyclic anhydrides
    • C08F222/06—Maleic anhydride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00—Chemical modification by after-treatment
    • C08F8/44—Preparation of metal salts or ammonium salts

Definitions

  • This invention relates to multi-functional admixtures for hydraulic cement compositions and more particularly to multi-functional admixtures capable of providing not only hydraulic cement compositions having a normal water/cement ratio but also those having a small water/cement ratio simultaneously with a plurality of functional characteristics that are desirable to such compositions.
  • the viscosity of the prepared hydraulic cement composition is too high and its fluidity is not sufficient, the autogeneous shrinkage of the hardened object obtained from the prepared hydraulic cement composition is too large and the strength of such a hardened object is not sufficiently high.
  • the present invention is based on the discovery by the present inventors as a result of their diligent studies in view of the object described above that those comprised of one or more of a group of reaction mixtures obtained through specified processes are appropriate as a multi-functional admixture for hydraulic cement compositions.
  • FIG. 1 is a graph obtained from a reaction mixture obtained by this invention when it was analyzed by gel-permeation chromatography.
  • the invention relates to multi-functional admixtures for hydraulic cement compositions characterized as comprising one or more selected from specified reaction mixtures obtained by Process 1 and Process 2 as well as partially or completely neutralized substances obtained further by Process 3 wherein Process 1 is a process of initiating a radical copolymerization process of a radical polymerizable monomer mixture containing maleic anhydride and a monomer shown by Formula 1 by 97 molar % or more at a molar ratio of 50/50-70/30 in a non-aqueous system in the presence of a non-aqueous radical initiator, Process 2 is a process of stopping the radical copolymerization reaction initiated in Process 1 in the midst of the reaction while the inversion rate of polymerization defined by ⁇ (TM ⁇ UM)/TM ⁇ 100 becomes 50-90% by adding water to the reaction system and thereby obtaining a reaction mixture containing a copolymer thus produced and residual monomers, TM indicating the total weight of the radical polymerizable monomer mixture at the start of the
  • Multi-functional admixtures for hydraulic cement compositions according to this invention include (1) reaction mixtures obtained by Processes 1 and 2, (2) partially or completely neutralized products of such a reaction mixture obtained further through Process 3, or one or more selected from (1) and (2).
  • admixtures of this invention include one or more selected from the reaction mixtures, one or more selected from the partially or completely neutralized products of (2) and the mixtures of the above.
  • Process 1 is a process of initiating a radical copolymerization process of a radical polymerizable monomer mixture in a non-aqueous system in the presence of a non-aqueous radical initiator.
  • the radical polymerizable monomer mixture that may be used include those containing maleic anhydride and monomer shown by Formula 1 by 97 molar % or more as a total and preferably by 100 molar % at a molar ratio of 50/50-70/30 or preferably 55/45-65/35.
  • R may be methyl group, acetyl group or hydrogen atom but preferably be methyl group or acetyl group.
  • examples of what A may be include (1) residual groups obtained by removing all hydroxyl groups from (poly) ethyleneglycol having within its molecule (poly)oxyethylene groups entirely made of oxyethylene units and (2) residual groups obtained by removing all hydroxyl groups from (poly)ethylene(poly)propyleneglycol having within its molecules (poly)oxyethylene(poly)oxyprolylene group made of both oxyethylene units and oxypropylene units, but examples of (1) are preferable.
  • the oxyethylene units and oxypropylene units may be in random or block combination but examples with random combination are preferable.
  • the repetition number of the oxyalkylene units in A may be 1-150 and preferably 15-90.
  • preferable monomers are those shown by Formula 1 where R is methyl group or acetyl group and A is a residual group obtained by removing all hydroxyl groups from polyethyleneglycol having polyoxyethylene groups made of 15-90 oxyethylene units.
  • Examples of such monomers shown by Formula 1 as explained above include (1) ⁇ -allyl- ⁇ -methyl-(poly)oxyethylene; (2) ⁇ -allyl- ⁇ -methyl-(poly)oxyethylene (poly)oxypropylene; (3) ⁇ -allyl- ⁇ -acetyl-(poly)oxyethylene; (4) ⁇ -allyl- ⁇ -acetyl-(poly)oxyethylene(poly)oxypropylene; (5) ⁇ -allyl- ⁇ -hydroxy-(poly)oxyethylene; and (6) ⁇ -allyl- ⁇ -hydroxy-(poly)oxyethylene(poly)oxypropylene.
  • the radical polymerizable monomer mixture to be used in Process 1 is a mixture containing maleic anhydride and monomer shown by Formula 1 by 97 molar % or more as a total and preferably by 100 molar %. This means that radical polymerizable monomers of other types may be contained by 3 molar % or less. Examples of such radical polymerizable monomers of other types include styrene, vinyl acetate, acrylic acid, salts of acrylic acid, alkyl acrylates, (metha)allyl sulfonic acid and salts of (metha)allyl sulfonic acid.
  • Process 1 is a process of initiating a radical copolymerization process in a non-aqueous system by adding a non-aqueous radical initiator to a radical polymerizable monomer mixture as explained above.
  • Methods of initiating a radical copolymerization process in a non-aqueous system include (1) methods of initiating a radical copolymerization process without using any solvent, and (2) methods of initiating a radical copolymerization process by using a non-aqueous solvent such as benzene, toluene, xylene, methyl isobutylketone and dioxane and dissolving the radical polymerizable monomer mixture in such a non-aqueous solvent, but the methods of (1) are preferable.
  • a radical copolymerization reaction according to a method of (1) may be initiated, for example, by setting the radical polymerizable monomer mixture in a reactor, adding a non-aqueous radial initiator to it in a nitrogen atmosphere and heating it to 40-60° C.
  • a non-aqueous radical initiator that may be used in Process 1 include azo initiators such as azobisisobutyronitrile and 2,2′-azobis(4-methoxy 2,4-dimethyl valeronitrile), benzoyl peroxide, lauroyl peroxide and kumene hydroperoxide.
  • Process 2 is a process of stopping the radical copolymerization reaction initiated in Process 1 in the midst of the reaction while the inversion rate of polymerization defined above becomes 50-90% by adding water to the reaction system and thereby obtaining a reaction mixture containing a copolymer thus produced and residual monomers.
  • the radical copolymerization reaction initiated in Process 1 is stopped during the reaction while the inversion rate of polymerization defined above becomes 50-90%, or preferably 65-85%.
  • Methods of stopping the radical copolymerization reaction in the midst of the reaction while the inversion rate of polymerization becomes 50-90%, or preferably 65-85% include (1) method of sampling a portion of the reaction mixture from the reaction system periodically, obtaining the ratio of the generated copolymer and the residual monomers by a high-speed method of analysis such as GPC or high-speed liquid chromatography, calculating the inversion rate of polymerization by using the obtained number and thereby determining the time to stop the radical copolymerization reaction; (2) method of preliminarily obtaining the relationship between the torque of the stirrer used for the reaction system and the inversion rate of polymerization and stopping the radical copolymerization reaction on the basis of the obtained relationship at the time when the torque reaches the value corresponding to the desired inversion rate of polymer; and (3) method of preliminarily obtaining the relationship between the time of the radical copolymerization reaction and the inversion rate of polymerization and stopping the radical copolymerization based on the obtained relationship at the time
  • the method of (3) is preferable. In any case, if the radical copolymerization reaction is stopped in the midst when the inversion rate of polymerization is not within the range of 50-90%, the obtained product cannot simultaneously provide the desired plurality of functions to hydraulic cement compositions.
  • the invention does not impose any stringent restriction regarding the temperature at the start of the radical copolymerization reaction of Process 1 or during Process 2 while the radical copolymerization reaction is continued until it is stopped in the midst but it is preferably in the range of 60-90°. Neither is there any restriction imposed on the amount of water to be added for stopping the radical copolymerization reaction in Process 2 but it is preferably 2-10 mols per mol of the maleic anhydride used as the material.
  • a reaction mixture containing the generated copolymers and residual monomers is obtained by Process 2.
  • the copolymers that are generated and come to be contained in the reaction mixture are those with constituent units formed with maleic anhydride and monomers shown by Formula 1 but since this radical copolymerization reaction is stopped in the midst of Process 1 by adding water, the constituent units formed with maleic anhydride become constituent units formed with maleic acid as a result of hydrolysis of maleic anhydride.
  • the residual monomers that come to be contained in the reaction mixture are those containing at least maleic anhydride and/or monomers shown by Formula 1, but since this radical copolymerization reaction is stopped in the midst of Process 1 by adding water, maleic anhydride becomes maleic acid as a result of hydrolysis.
  • Process 3 is a process of partially or completely neutralizing the reaction mixture obtained in Process 2 by means of a basic compound to obtain partially or completely neutralized objects of the aforementioned reaction mixture.
  • the basic compound to be used for this purpose include (1) alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; (2) alkali earth metal hydroxides such as calcium hydroxide and magnesium hydroxide; and (3) amines such as ammonia and triethanol amine, but alkali metal hydroxides are preferred.
  • Admixtures of this invention may be used for all kinds of hydraulic cement compositions such as cement pastes, mortars and concrete but they are particularly useful for concrete and particularly useful for high-strength concrete with a small water/cement ratio such as 25-40% or ultra-high strength concrete with a water/cement ratio of 10-25%.
  • the amount of the admixture of this invention to be used is normally 0.1-5 weight parts or preferably 0.15-3.5 weight parts as solid component per 100 weight parts of cement.
  • additives such as a hardening accelerator, a hardening retarder, a water-proofing agent, a preservative and an anti-rust agent may be added to the admixtures of this invention within the limit of not adversely affecting the effects of the present invention.
  • Admixtures of this invention have many advantages such that the time required for kneading in the production process not only for hydraulic compositions with a normal water/cement ratio but also for those with a small water/cement ratio is shortened, that prepared hydraulic cement compositions have a lower viscosity and a higher fluidity, the autogeneous shrinkage of hardened objects obtained from the prepared hydraulic cement compositions is smaller and the strength of such hardened objects is higher.
  • Admixture of this invention comprised of reaction mixture (P-1) obtained by Process 1 and Process 2 described below:
  • Admixture of this invention comprised of reaction mixture (P-2) obtained by Process 1 and Process 2 described below:
  • Admixture of this invention comprised of reaction mixture (P-4) obtained by Process 1 and Process 2 described below:
  • Admixture of this invention comprised of reaction mixture (P-5) obtained by Process 1 and Process 2 described below:
  • Admixture of this invention comprised of partially neutralized object (P-9) obtained by Process 1, Process 2 and Process 3 described below:
  • Process 3 Process of partially neutralizing the reaction mixture obtained in Process 2 with sodium hydroxide and thereby obtaining partially neutralized object (P-9) of this reaction mixture.
  • Admixture of this invention comprised of completely neutralized object (P-10) obtained by Process 1, Process 2 and Process 3 described below:
  • Process 3 Process of completely neutralizing the reaction mixture obtained in Process 2 with sodium hydroxide and thereby obtaining completely neutralized object (P-10) of this reaction mixture.
  • FIG. 1 shows the GPC graph of the reaction mixture (P-1).
  • numeral 1 indicates the peak of the generated copolymer
  • numeral 3 indicates the peak of maleic acid
  • numeral 4 shows the peak top.
  • a 40% aqueous solution 500 g of aforementioned reaction mixture (P-1) obtained in Test Example 1 was placed inside a reactor and a 30% aqueous solution of sodium hydroxide 29 g was gradually added with stirring to carry out partial neutralization and to thereby obtain partially neutralized object (P-9) of reaction mixture (P-1) with degree of neutralization 60%.
  • a 40% aqueous solution 500 g of aforementioned reaction mixture (P-5) obtained in Test Example 5 was placed inside a reactor and a 30% aqueous solution of sodium hydroxide 32.7 g was gradually added with stirring to carry out complete neutralization and to thereby obtain completely neutralized object (P-10) of reaction mixture (P-5) with degree of neutralization 100%.
  • reaction mixture (R-2) obtained in Comparison Example 2 was completely neutralized with sodium hydroxide to obtain completely neutralized object (R-8) with degree of neutralization 100%.
  • reaction mixtures prepared in Part 1 and described in Table 1 and a defoamer (tradename of AFK-2 produced by Takemoto Yushi Kabushiki Kaisha) were kneaded together, added with water and kneaded for 180 seconds to prepare concrete samples such that the target slump would be within the range of 65 ⁇ 5 cm and the target air content would be within the range of 2 ⁇ 0.5%.
  • a defoamer (tradename of AFK-2 produced by Takemoto Yushi Kabushiki Kaisha)
  • reaction mixtures prepared in Part 1 and described in Table 1 and the defoamer described above were kneaded together, added with water and kneaded for 300 seconds to prepare concrete samples such that the target slump would be within the range of 65 ⁇ 5 cm and the target air content would be within the range of 2 ⁇ 0.5%.
  • Air content Measured according to JIS-A1128 on concrete immediately after kneading.
  • Kneading time A clamp meter (an electric current meter) was connected to the forced-mixing pan-type mixer to record the time of kneading and the waveform of the load current of the mixer by means of a recorder and the time required for the load current reached the maximum value was recorded as the kneading time.
  • L-flow velocity Measured by using an L-flow meter (described in “Proposed Guideline in Materials, Mixing, Production and Practice for High-Range Concrete” by Japan Architecture Institute). The flow speed between 5 cm and 10 cm from the flow-starting surface of the L-flow meter was defined as the flow speed. If the slump flow is the same, a large initial L-flow speed corresponds to a low viscosity.
  • Autogeneous shrinkage strain Measured according to the description in “Test Method for Autogeneous Shrinkage and Autogeneous Expansion of Concrete” by Japan Concrete Institute. A smaller numerical value of autogeneous shrinkage strain indicates a smaller antogenous shrinkage.
  • Compressive strength Measured at material ages of 7 days and 28 days according to JIS-A1108.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Ceramic Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
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JP2003-370278 2003-10-30
JP2003370278A JP3922714B2 (ja) 2003-10-30 2003-10-30 コンクリート用水硬性セメント組成物

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EP (1) EP1528045B1 (de)
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KR (1) KR20050041870A (de)
CN (1) CN100393657C (de)
AT (1) ATE452865T1 (de)
DE (1) DE602004024753D1 (de)
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JP4979135B2 (ja) * 2008-04-28 2012-07-18 竹本油脂株式会社 セメント分散剤及びセメント組成物
JP2009298624A (ja) * 2008-06-11 2009-12-24 Takenaka Komuten Co Ltd 超高強度コンクリート組成物およびその製造方法
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JP6707228B2 (ja) * 2016-06-21 2020-06-10 竹本油脂株式会社 コンクリート組成物及びコンクリート硬化体
WO2018085405A1 (en) * 2016-11-04 2018-05-11 Saudi Arabian Oil Company Compositions and methods for sealing off flow channels in contact with set cement
CN107337757B (zh) * 2016-12-22 2019-12-27 江苏苏博特新材料股份有限公司 一种保坍型减缩型聚羧酸减水剂的制备方法
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JP3922714B2 (ja) 2007-05-30
KR20050041870A (ko) 2005-05-04
EP1528045B1 (de) 2009-12-23
EP1528045A3 (de) 2006-07-19
CN100393657C (zh) 2008-06-11
JP2005132955A (ja) 2005-05-26
TW200517353A (en) 2005-06-01
EP1528045A2 (de) 2005-05-04
DE602004024753D1 (de) 2010-02-04
US20050096413A1 (en) 2005-05-05

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