Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/80—Masked polyisocyanates
  • C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
  • C08G18/8083—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with compounds containing at least one heteroatom other than oxygen or nitrogen
  • C08G18/809—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with compounds containing at least one heteroatom other than oxygen or nitrogen containing silicon
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/02—Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only
  • C08G18/022—Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only the polymeric products containing isocyanurate groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/16—Catalysts
  • C08G18/166—Catalysts not provided for in the groups C08G18/18 - C08G18/26
  • C08G18/168—Organic compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/16—Catalysts
  • C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
  • C08G18/1816—Catalysts containing secondary or tertiary amines or salts thereof having carbocyclic groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/08—Processes
  • C08G18/16—Catalysts
  • C08G18/22—Catalysts containing metal compounds
  • C08G18/225—Catalysts containing metal compounds of alkali or alkaline earth metals
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/2805—Compounds having only one group containing active hydrogen
  • C08G18/2815—Monohydroxy compounds
  • C08G18/283—Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/2805—Compounds having only one group containing active hydrogen
  • C08G18/288—Compounds containing at least one heteroatom other than oxygen or nitrogen
  • C08G18/289—Compounds containing at least one heteroatom other than oxygen or nitrogen containing silicon
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
  • C08G18/40—High-molecular-weight compounds
  • C08G18/48—Polyethers
  • C08G18/4833—Polyethers containing oxyethylene units
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
  • C08G18/78—Nitrogen
  • C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
  • C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
  • C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G18/00—Polymeric products of isocyanates or isothiocyanates
  • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
  • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
  • C08G18/72—Polyisocyanates or polyisothiocyanates
  • C08G18/80—Masked polyisocyanates
  • C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
  • C08G18/8064—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/18—Manufacture of films or sheets
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
  • C09D175/04—Polyurethanes
  • C09D175/08—Polyurethanes from polyethers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
  • C08J2375/04—Polyurethanes
  • C08J2375/08—Polyurethanes from polyethers

Definitions

• the invention relates to a siloxane-containing polyisocyanurate plastic, to a process for production thereof, to the use thereof for producing coatings, films, semifinished products or moldings and also to substrates coated with such a coating.
• Siloxane-containing polyurethane plastics produced from alkoxysilyl-containing polyisocyanates and polyols have long been known. They are used in particular for producing chemicals-resistant and scratch-resistant coatings for OEM production line finishing and automotive refinishing. The curing of such coatings is effected by the urethanization reaction of the isocyanate groups of the alkoxysilyl-containing polyisocyanate with the hydroxyl groups of the polyol and also by hydrolysis and condensation of the alkoxysilyl groups to afford siloxane groups.
• EP 1 273 640 A1 describes a solvent-containing thermally curable two-component polyurethane automotive clearcoat/topcoat having improved scratch resistance which is obtainable by using silicon-modified polyisocyanates as isocyanate crosslinker components.
• the silicon-modified polyisocyanates are obtained by reaction of aliphatic and/or cycloaliphatic polyisocyanates with N,N-bis(trialkoxysilylpropyl)amines.
• silicon-modified polyisocyanates may also be produced by partial reaction of monomeric diisocyanates, such as HDI or IPDI, with N,N-bis(trialkoxysilylpropyl)amines and subsequent oligomerization.
• the subsequent oligomerization specifically does not form highly converted, crosslinked siloxane-containing polyisocyanurate plastics but rather only oligomeric, low-viscosity, soluble products.
• siloxane-containing polyurethane plastics known from the prior art thus have the essential disadvantage that to achieve high network densities either a high volume shrinkage has to be suffered due to excessive elimination of constituents during curing or when using polyaddition reactions (for example by urethane formation) the achievement of high network densities becomes difficult.
• a minimum requirement that results is that of handling two components during storage.
• Polymers having polyisocyanurate structure are known for their high mechanical strength.
• the present processes known from the prior art for producing such highly converted polyisocyanurate plastics often proceed from liquid monomeric diisocyanates.
• a reaction proceeding from monomeric diisocyanates particularly in the case of monomeric diisocyanates having a high isocyanate content (e.g. BDI, PDI, HDI, TIN), is typically not possible on a large scale but only in small amounts of substance under strict temperature control.
• WO 2015/166983 describes the use of polyisocyanurates plastics for encapsulation of LEDs. The use of silicon-modified polyisocyanates is not disclosed.
• Temperature control during the production of highly converted polyisocyanurates is of enormous importance since, due to the high isocyanate contents of the monomeric starting materials and the exothermic reaction, temperatures of more than 300° C. can arise, which can result in direct decomposition of the products and even in in situ evaporation of the monomeric diisocyanates.
• temperatures of more than 300° C. can arise, which can result in direct decomposition of the products and even in in situ evaporation of the monomeric diisocyanates.
• the formation of blisters and discolorations in the finished polyisocyanurate plastic is very disruptive here.
• polyisocyanurates have hitherto usually only found practical applications as crosslinking agents in paint chemistry, the production of which involves stopping the trimerization reaction at low conversions and removing excess unreacted monomeric diisocyanate.
• DE 31 00 263; GB 952 931, GB 966 338; U.S. Pat. Nos. 3,211,703, 3,330,828 envisage conducting the reaction either in dilution or only up to low conversion values with very precise temperature control during the production of crosslinking agents based on isocyanurates starting from aliphatic and mixed aliphatic and aromatic monomeric diisocyanates.
• too highly converted polyisocyanurate plastics are specifically not formed, but rather only oligomeric, low-viscosity, soluble products.
• the problem addressed by the present invention was accordingly that of providing novel siloxane-containing polyisocyanurate plastics having improved properties, in particular improved scratch resistance and chemicals resistance and wear resistance, which are suitable in particular for automotive finishing and for the coating of electronic entertainment devices and may be handled in one-component form.
• the invention provides a polyisocyanurate plastic containing siloxane groups, obtainable by a process comprising the steps of:
• the invention also further provides the abovementioned process from which the polyisocyanurate plastics of the invention are obtainable. Also forming part of the subject matter of the invention, moreover, is the use of the polyisocyanurate plastics according to the invention for producing coatings, films, semifinished products and moldings and also substrates coated with the polyisocyanurate plastic according to the invention.
• composition containing oligomeric polyisocyanates and silicon-containing compounds and/or oligomeric silicon-modified polyisocyanates may be cured by catalytic trimerization in such a way that simultaneously with or before hydrolysis/condensation of silicon-containing functional groups of the silicon-containing compounds and/or of the silicon-modified polyisocyanates to afford siloxane groups, isocyanate groups of the oligomeric polyisocyanates and/or of the silicon-modified polyisocyanates react to afford polyisocyanurates by trimerization, thus forming highly crosslinked, highly converted polyisocyanurate plastics having novel properties.
• This dual curing mechanism results in a novel crosslinking structure in the obtainable polyisocyanurate plastic, said plastic therefore differing structurally from the materials known from the prior art.
• compositions containing oligomeric polyisocyanates and silicon-containing compounds and/or oligomeric, silicon-modified polyisocyanates instead of monomeric diisocyanates as starting materials for producing polyisocyanurate plastics moreover has the advantage that on account of the low isocyanate contents of the oligomeric reactants a markedly lower heat of reaction requires removal during curing which in particular also facilitates the production of large-volume components.
• polyisocyanurate plastic as used herein is a plastic containing polyisocyanurate. It may also consist predominantly of a polyisocyanurate. Blends composed of polyisocyanurates and other plastics are likewise covered by the term “polyisocyanurate plastic” as used here.
• plastic when reference is made here to “plastic”, this means a product which is very substantially dimensionally stable at room temperature—in contrast, for example, to gels or liquids.
• plastic comprises all customary classes of plastic, i.e. in particular including thermosets, thermoplastics and elastomers.
• a “polyisocyanurate” as used here is any molecule, preferably a polymer, having a plurality of isocyanurate structural units, for example at least 10 isocyanurate structural units.
• a molecule having a single isocyanurate structural unit can be referred to as “isocyanurate”.
• Isocyanurates and polyisocyanurates can be obtained by cyclotrimerization of polyisocyanates.
• the conventionally operated cyclotrimerization proceeding from monomeric diisocyanates is—as described above—a strongly exothermic reaction. This can considerably restrict the use options and the levels of trimerization that are still achievable industrially and efficiently.
• polyisocyanate as used here is a collective term for compounds containing two or more isocyanate groups (this is understood by the person skilled in the art to mean free isocyanate groups of the general structure —N ⁇ C ⁇ O) in the molecule.
• the simplest and most important representatives of these polyisocyanates are the diisocyanates. These have the general structure O ⁇ C ⁇ N—R—N ⁇ C ⁇ O where R typically represents aliphatic, alicyclic and/or aromatic radicals.
• polyisocyanates Because of the polyfunctionality ( ⁇ 2 isocyanate groups), it is possible to use polyisocyanates to produce a multitude of polymers (e.g. polyurethanes, polyureas and polyisocyanurates) and low molecular weight compounds (for example those having uretdione, isocyanurate, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure).
• polymers e.g. polyurethanes, polyureas and polyisocyanurates
• low molecular weight compounds for example those having uretdione, isocyanurate, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure.
• polyisocyanates in general terms, this means monomeric and/or oligomeric polyisocyanates alike. For the understanding of many aspects of the invention, however, it is important to distinguish between monomeric diisocyanates and oligomeric polyisocyanates.
• oligomeric polyisocyanates this means polyisocyanates formed from at least two monomeric diisocyanate molecules, i.e. compounds that constitute or contain a reaction product formed from at least two monomeric diisocyanate molecules.
• oligomeric polyisocyanates from monomeric diisocyanates is also referred to here as oligomerization of monomeric diisocyanates.
• This “oligomerization” as used here means the reaction of monomeric diisocyanates to give oligomeric polyisocyanates having uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure.
• hexamethylene diisocyanate is a “monomeric diisocyanate” since it contains two isocyanate groups and is not a reaction product formed from at least two polyisocyanate molecules:
• oligomeric polyisocyanates within the context of the invention.
• Representatives of such “oligomeric polyisocyanates” are, proceeding from monomeric HDI, for example, HDI isocyanurate and HDI biuret, each of which are formed from three monomeric HDI units:
• siloxane group describes a group formed by hydrolysis/condensation of silicon-containing functional groups of the silicon-containing compounds and/or of the silicon-modified polyisocyanates.
• siloxane as used here is a designation for compounds of general structure —[SiR 2 —O—SiR 2 ] n —, wherein R typically represents a hydrogen atom, an alkyl group, an alkoxy group or an —O—SiR 2 — radical where R is as defined above.
• the polyisocyanurate plastic according to the invention containing siloxane groups is obtainable by the process according to the invention. Described hereinbelow therefore are embodiments relevant both to the inventive polyisocyanurate plastic containing siloxane groups obtainable by the process according to the invention and to the process according to the invention as such.
• the composition A) used as reactant for producing the siloxane-containing polyisocyanurate plastic according to the invention is low in monomers (i.e. low in monomeric diisocyanates) and already contains oligomeric polyisocyanates B), silicon-containing compounds C) or oligomeric silicon-modified polyisocyanates D) or oligomeric silicon-modified polyisocyanates D) and oligomeric polyisocyanates B) or oligomeric polyisocyanates B), silicon-containing compounds C) and modified oligomeric polyisocyanates D) or silicon-containing compounds C) and silicon-modified, oligomeric polyisocyanates D).
• the composition A) contains oligomeric polyisocyanates B), silicon-containing compounds C) and/or oligomeric silicon-modified polyisocyanates D) in amounts such that the composition A) has an NCO content of 5.0% to 23.5% by weight and a silicon content (calculated with an Si molecular weight of 28.g/mol) of 0.1% to 30% by weight.
• oligomeric polyisocyanates B), silicon-containing compounds C) and/or oligomeric, silicon-modified polyisocyanates D) provided for in accordance with the invention and the resulting NCO and Si contents relate to the composition A) provided originally, i.e. before commencement of the catalytic trimerization.
• the process according to the invention forms siloxane-containing polyisocyanurate plastics having a homogeneous distribution of the siloxane groups in the polyisocyanurate plastic, i.e. the product is not a polyisocyanurate plastic modified with silicon-containing compounds C) exclusively at the surface.
• composition A) has a proportion of monomeric diisocyanates in the composition A) of not more than 20% by weight, especially not more than 15% by weight or not more than 10% by weight, based in each case on the weight of the composition A). It is preferable when the composition A) has a content of monomeric diisocyanates of not more than 5% by weight, preferably not more than 2.0% by weight, particularly preferably not more than 1.0% by weight, based in each case on the weight of the composition A). Particularly good results are established when the composition A) is essentially free of monomeric diisocyanates. “Essentially free” here means that the content of monomeric diisocyanates is not more than 0.5% by weight, based on the weight of the composition A).
• composition A) used is low in monomers. In practice this can be achieved in particular when the composition A) contains oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) in whose production the actual oligomerization reaction is in each case followed by at least one further process step for removal of unconverted excess monomeric diisocyanates and/or monomeric, silicon-modified diisocyanates.
• this monomer removal can be effected by processes known per se, preferably by thin-film distillation under high vacuum or by extraction with suitable solvents that are inert toward isocyanate groups, for example aliphatic or cycloaliphatic hydrocarbons such as pentane, hexane, heptane, cyclopentane or cyclohexane.
• suitable solvents that are inert toward isocyanate groups, for example aliphatic or cycloaliphatic hydrocarbons such as pentane, hexane, heptane, cyclopentane or cyclohexane.
• the oligomeric polyisocyanates B) are obtained by oligomerization of monomeric diisocyanates with subsequent removal of unconverted monomers.
• polyisocyanurate plastics described in the prior art use very substantially monomeric diisocyanates as reactants, i.e. pure monomeric diisocyanates or monomer-rich polyisocyanate compositions are catalytically trimerized.
• inventive use, or the “provision” of a low-monomer composition A) already containing oligomeric polyisocyanates B) and/or oligomeric, silicon-modified polyisocyanates D) surprisingly leads to markedly lower volume shrinkage.
• the relatively low exothermicity of the inventive reaction additionally allows polyisocyanurate plastics with a high conversion level to be obtained.
• the composition A) may comprise an outside monomeric diisocyanate.
• outside monomeric diisocyanate means that said diisocyanate differs from the monomeric diisocyanates used for producing the oligomeric polyisocyanates B) and/or the oligomeric silicon-modified polyisocyanates D) present in the composition A). Addition of outside monomeric diisocyanate may be advantageous for achievement of special technical effects, for example an exceptional hardness.
• composition A) has a proportion of outside monomeric diisocyanate in the composition A) of not more than 20% by weight, especially not more than 15% by weight or not more than 10% by weight, based in each case on the weight of the composition A). It is preferable when the composition A) has a content of outside monomeric diisocyanate of not more than 5% by weight, preferably not more than 2.0% by weight, particularly preferably not more than 1.0% by weight, based in each case on the weight of the composition A).
• the composition A) may contain monomeric monoisocyanates or monomeric isocyanates having an isocyanate functionality greater than two, i.e. having more than two isocyanate groups per molecule.
• monomeric monoisocyanates or monomeric isocyanates having an isocyanate functionality greater than two has been found to be advantageous in order to influence the network density of the polyisocyanurate plastic. Results of particular practical relevance are established when the composition A) has a proportion of monomeric monoisocyanates or monomeric isocyanates having an isocyanate functionality greater than two in the composition A) of not more than 20% by weight, especially not more than 15% by weight or not more than 10% by weight, based in each case on the weight of the composition A).
• the composition A) has a content of monomeric monoisocyanates or monomeric isocyanates having an isocyanate functionality greater than two of not more than 5% by weight, preferably not more than 2.0% by weight, particularly preferably not more than 1.0% by weight, based in each case on the weight of the composition A).
• no monomeric monoisocyanate or monomeric isocyanate having an isocyanate functionality greater than two is used in the trimerization reaction of the invention.
• the oligomeric polyisocyanates B) are typically obtained by oligomerization of simple aliphatic, cycloaliphatic, araliphatic and/or aromatic monomeric diisocyanates or mixtures of such monomeric diisocyanates.
• the oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) may, in accordance with the invention, especially have uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure.
• the oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) have at least one of the following oligomeric structure types or mixtures thereof:
• the oligomeric polyisocyanates B) contain at least one structure selected from the group consisting of uretdione, isocyanurate, biuret, iminooxadiazinedione and oxadiazinetrione but are essentially allophanate-free.
• allophanate-free means that the molar ratio of allophanate groups to all of the abovementioned groups present in the oligomeric polyisocyanate B) is preferably less than 1:99. It is more preferable when the molar ratio of allophanate groups to isocyanurate groups is below 1:99. It is particularly preferable when the oligomeric polyisocyanate B) contains no allophanate groups. All of the other definitions given hereinabove in relation to the oligomeric polyisocyanate B, also apply to this embodiment.
• oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) that constitute a mixture of at least two oligomeric polyisocyanates B) and/or at least two oligomeric silicon-modified polyisocyanates D) where the at least two oligomeric polyisocyanates B) and/or the at least two oligomeric silicon-modified polyisocyanates D) differ in terms of their structure.
• This structure is preferably selected from the group consisting of uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and oxadiazinetrione structures, and mixtures thereof.
• oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) of just one defined structure starting mixtures of this kind can lead to an effect on the Tg value, which is advantageous for many applications.
• the composition A) is one containing oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) of only a single defined oligomeric structure, for example exclusively or for the most part isocyanurate structure.
• the composition A) generally always contains oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) of a plurality of different oligomeric structures simultaneously.
• oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) of a single defined oligomeric structure are used, the oligomeric structure being selected from uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure.
• the oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) are those which have mainly isocyanurate structure and which may contain the abovementioned uretdione, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure only as by-products.
• oligomeric polyisocyanates B) and/or oligomeric silicon-modified polyisocyanates D) having very substantially no isocyanurate structure, and containing mainly at least one of the abovementioned uretdione, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure types.
• composition A) contains oligomeric polyisocyanates B) and/or oligomeric, silicon-modified polyisocyanates D) having a structure type selected from the group consisting of uretdione, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure.
• the uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure in the oligomeric polyisocyanates B) and/or the oligomeric silicon-modified polyisocyanates D) can be determined, for example, by NMR spectroscopy.
• the oligomeric polyisocyanates B) present in accordance with the invention in the composition A) preferably have an (average) NCO functionality of 2.0 to 5.0, preferably of 2.3 to 4.5.
• the oligomeric, silicon-modified polyisocyanates D) present according to the invention in the composition A) preferably have an (average) NCO functionality of 1.8 to 6.0, preferably of 2.0 to 5.0.
• composition A) to be used in accordance with the invention has a content of isocyanate groups of 6.0% to 23.0% by weight. It has been found to be of particular practical relevance when the composition A) according to the invention has a content of isocyanate groups of 10.0% to 21.5% by weight, based in each case on the weight of the composition A).
• oligomeric polyisocyanates B) having uretdione, isocyanurate, allophanate, thioallophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure to be used according to the invention in the low-monomer composition A) are described, for example, in J. Prakt. Chem.
• the composition A) according to the invention is defined in that it contains oligomeric polyisocyanates B) which have been obtained from monomeric diisocyanates, irrespective of the nature of the oligomerization reaction used, with observation of an oligomerization level of 5% to 45%, preferably 10% to 40%, more preferably 15% to 30%.
• Oligomerization level is understood here to mean the percentage of isocyanate groups originally present in the starting mixture which are consumed during the production process to form uretdione, isocyanurate, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structures.
• Suitable monomeric polyisocyanates for producing the oligomeric polyisocyanates B) are any desired polyisocyanates obtainable in various ways, for example by phosgenation in the liquid or gas phase or by a phosgene-free route, for example by thermal urethane cleavage.
• polyisocyanates are monomeric diisocyanates.
• Preferred monomeric diisocyanates are those having a molecular weight in the range from 140 to 400 g/mol, having aliphatically, cycloaliphatically, araliphatically and/or aromatically bonded isocyanate groups, for example 1,4-diisocyanatobutane (BDI), 1,5-diisocyanatopentane (PDI), 1,6-diisocyanatohexane (HDI), 2-methyl-1,5-diisocyanatopentane, 1,5-diisocyanato-2,2-dimethylpentane, 2,2,4- or 2,4,4-trimethyl-1,6-diisocyanatohexane, 1,10-diisocyanatodecane, 1,3- and 1,4-diisocyanatocyclohexane, 1,4-diisocyanato-3,3,5-trimethylcycl
• BDI
• Suitable monomeric monoisocyanates which can optionally be used in the composition A) are, for example, n-butyl isocyanate, n-amyl isocyanate, n-hexyl isocyanate, n-heptyl isocyanate, n-octyl isocyanate, undecyl isocyanate, dodecyl isocyanate, tetradecyl isocyanate, cetyl isocyanate, stearyl isocyanate, cyclopentyl isocyanate, cyclohexyl isocyanate, 3- or 4-methylcyclohexyl isocyanate or any desired mixtures of such monoisocyanates.
• An example of a monomeric isocyanate having an isocyanate functionality greater than two which can optionally be added to the composition A) is 4-isocyanatomethyloctane 1,8-diisocyanate (triisocyanatononane; TIN).
• the composition A) contains not more than 30% by weight, especially not more than 20% by weight, not more than 15% by weight, not more than 10% by weight, not more than 5% by weight or not more than 1% by weight, based in each case on the weight of the composition A), of aromatic polyisocyanates.
• aromatic polyisocyanate means a polyisocyanate having at least one aromatically bonded isocyanate group.
• Aromatically bonded isocyanate groups are understood to mean isocyanate groups bonded to an aromatic hydrocarbyl radical.
• composition A) having exclusively aliphatically and/or cycloaliphatically bonded isocyanate groups is used.
• Aliphatically and cycloaliphatically bonded isocyanate groups are understood to mean isocyanate groups bonded, respectively, to an aliphatic and cycloaliphatic hydrocarbyl radical.
• composition A) containing one or more oligomeric polyisocyanates B) is used, wherein the one or more oligomeric polyisocyanates B) comprise exclusively aliphatically and/or cycloaliphatically bonded isocyanate groups.
• compositions A) in which the oligomeric polyisocyanates present therein comprise exclusively aliphatically and/or cycloaliphatically bonded isocyanate groups.
• a composition A) which contains one or more oligomeric polyisocyanates B), where the one or more oligomeric polyisocyanates is/are based on 1,5-diisocyanatopentane, (PDI), 1,6-diisocyanatohexane (HDI), isophorone diisocyanate (IPDI) or 4,4′-diisocyanatodicyclohexylmethane (HI2MDI) or mixtures thereof.
• PDI 1,5-diisocyanatopentane
• HDI 1,6-diisocyanatohexane
• IPDI isophorone diisocyanate
• HI2MDI 4,4′-diisocyanatodicyclohexylmethane
• the oligomeric polyisocyanates B) employed in the composition A) in the catalytic trimerization preferably have a low viscosity.
• low viscosity this means that the oligomeric polyisocyanates B) have at room temperature a viscosity below the gel point of the oligomeric polyisocyanates B), i.e. the oligomeric polyisocyanates B) are in the form of a liquid and not a gel.
• the gel point is understood to mean the time at which the crosslinking density of the oligomeric polyisocyanates B) has progressed to an extent such that the viscosity of the oligomeric polyisocyanates B) abruptly increases and the oligomeric polyisocyanates B) gel to afford a polyisocyanurate bulk material, i.e. no longer undergo substantial deformation or flow.
• the oligomeric silicon-modified polyisocyanates D) are typically obtained by oligomerization of simple aliphatic, cycloaliphatic, araliphatic and/or aromatic monomeric diisocyanates as previously described as starting diisocyanates for the production of the oligomeric polyisocyanates B) in admixture with silicon-modified diisocyanates and/or isocyanatoalkylsilanes or by partial reaction of oligomeric polyisocyanates B) with isocyanate-reactive silicon-containing compounds C).
• partial reaction with silicon-containing compounds and “silicon-modified” are used interchangeably in the context of the invention and mean in particular that I to 99.9, preferably 5 to 80, particularly preferably 10 to 50, very particularly preferably 15 to 40, mol % of the isocyanate groups originally present in the oligomeric polyisocyanate or in the diisocyanate have been reacted with silicon-containing compounds C).
• the oligomeric, silicon-modified polyisocyanates D) produced by partial reaction of oligomeric polyisocyanates B) with silicon-containing compounds C) have an isocyanate content of 99.0 to 0.1 mol %, preferably 95 to 20 mol %, particularly preferably 90 to 50 mol %, very particularly preferably 85 to 60 mol %, based on the originally present isocyanate groups of the oligomeric polyisocyanates B).
• Production processes for the oligomeric, silicon-modified polyisocyanates D) having uretdione, isocyanurate, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structure to be used according to the invention in the low-monomer composition A) and obtainable by reaction of oligomeric polyisocyanates B) with isocyanate-reactive silicon-containing compounds C) are described for example in EP-A 1 273 640, WO-A 2008/074490, WO-A 2008/074489, WO-A 2014/086530, WO-A 2010/149236, WO-A 2009/156148.
• oligomeric, silicon-modified polyisocyanates D) also include for example the allophanate-containing and silane-containing polyisocyanates described in EP-A 2 014 692 and EP-A 2 305 691 that are obtainable by reaction of silane-containing hydroxyurethanes and/or hydroxyamides with excess amounts of monomeric diisocyanates.
• oligomeric, silicon-modified polyisocyanates D) also include for example the alkoxysilane-functional biuret polyisocyanates obtainable by reaction of amino silanes with HDI, according to the process of WO 2005/070942.
• oligomeric, silicon-modified polyisocyanates D) in the low-monomer composition A) are the silane-containing thioallophanate polyisocyanates described in the present applicant's own as yet unpublished patent application BMS 141043-EP (application No: 14 172 295.9).
• Silicon-containing compounds C) that may be used include organic and inorganic silicon-containing compounds C).
• “Inorganic silicon-containing compounds” is understood to mean silicon-containing compounds which do not comprise a silicon-carbon bond.
• Inorganic silicon-containing compounds C) suitable according to the invention are for example SiO 2 nanoparticles or organosols or silicates.
• the silicon-containing compound C) need not comprise isocyanate-reactive functional groups.
• Silicon-containing compounds C) inert toward isocyanate groups are for example reaction products of diisocyanates or oligomeric polyisocyanates in which the originally present isocyanate groups have been completely reacted with isocyanate-reactive silicon-containing compounds C).
• Examples of such silicon-containing compounds C) are for example the isocyanate-free reaction products of monomeric diisocyanates and/or oligomeric polyisocyanates with secondary aminosilanes described in WO 2006/042584 and WO 2007/033786.
• a further type of silicon-containing compound C) inert toward isocyanate groups is also reaction products of isocyanate-functional silane building blocks with at least equimolar amounts of hydroxyl-functional and/or amino-functional compounds.
• silicon-containing compounds C) are for example the reaction products of isocyanatoalkylalkoxysilanes with diols or polyols described in WO 2008/034409 or WO 2013/189882 or the reaction products of diols and/or polyols with specific thiourethane-containing isocyanatosilanes described in WO 2014/037265.
• the silicon-containing compounds C) have at least one isocyanate-reactive functional group.
• Usable isocyanate-reactive functional groups include in particular hydroxyl groups, thiol groups, amino groups, amide groups and isocyanate groups.
• silicon-containing compounds C) selected from the group consisting of aminosilanes E), silane-functional aspartic esters F), silane-functional alkylamides G), mercaptosilanes H), isocyanatosilanes I) and mixtures thereof. These each contain at least one isocyanate-reactive functional group.
• Suitable aminosilanes E) are for example 3-aminopropyltrimethoxysilane, 3-am inopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropylmethyldiethoxysilane, 3-aminopropylethyldiethoxysilane, 3-aminopropyldimethylethoxysilane, 3-aminopropyldiisopropylethoxysilane, 3-am inopropyltripropoxysilane, 3-aminopropyltributoxysilane, 5 3-aminopropyiphenyldiethoxysilane, 3-aminopropylphenyldimethoxysilane, 3-aminopropyltris(methoxyethoxyethoxy)silane, 2-aminoisopropyltrimethoxysilane, 4-aminobutyltrimethoxysilane, 4-aminobutyltri
• Very particularly preferred aminosilanes E) are N-methyl-3-aminopropyltrimethoxysilane, N-methyl-3-aminopropyltriethoxysilane, N-(n-Butyl)-3-aminopropyltrimethoxysilane, N-(n-butyl)-3-aminopropyltriethoxysilane, bis(3-trimethoxysilylpropyl)amine and/or bis(3-triethoxysilylpropyl)amine.
• Suitable silane-functional aspartic esters F are obtainable according to the teaching of EP-A 0 596 360 by reaction of aminosilanes bearing primary amino groups with fumaric esters and/or maleic esters.
• Particularly preferred silane-functional aspartic esters F are reaction products of 3-aminopropyltrimethoxysilane and/or 3-aminopropyltriethoxysilane with diethyl maleate.
• Silane-functional alkylamides G) suitable according to the invention are obtainable, for example, by the processes disclosed in U.S. Pat. Nos. 4,788,310 and 4,826,915 by reaction of aminosilanes bearing primary amino groups with alkyl alkylcarboxylates with elimination of alcohol.
• Particularly preferred silane-functional alkylamides G) are reaction products of 3-aminopropyltrimethoxysilane and/or 3-aminopropyltriethoxysilane with methyl formate and/or ethyl formate.
• Examples of mercaptosilanes H) suitable according to the invention are for example 2-mercaptoethyltrimethylsilane, 2-mercaptoethylmethyldimethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-mercaptopropylmethyldimethoxysi lane, 3-mercaptopropyldimethylmethoxysilane, 3-mercaptopropyltrimethoxysilane, ⁇ 3-mercaptopropylmethyldiethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylethyldimethoxysilane, 3-mercaptopropylethyldiethoxysilane and/or 4-mercaptobutyltrimethoxysilane.
• Very particularly preferred mercaptosilanes H) are in particular 3-mercaptopropyltrimethoxysilane and/or 3-mercaptopropyltriethoxysilane.
• Isocyanatosilanes I) suitable according to the invention are for example 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-isocyanatopropyltriisopropoxysilane, 2-isocyanatoethyltrimethoxysilane, 2-isocyanatoethyltriethoxysilane, 2-isocyanatoethyltriisopropoxysilane, 4-isocyanatobutyltrimethoxysilane, 4-isocyanatobutyltriethoxysilane, 4-isocyanatobutyltriisopropoxysilane, isocyanatomethyltrimethoxysilane, isocyanatomethyltriethoxysilane, isocyanatomethyltriisopropoxysilane or the low-monomer isocyanatosilanes having thiourethane structure obtainable by the process of WO 2014
• isocyanatosilanes I) are 3-isocyanatopropyltrimethoxysilane and/or 3-isocyanatopropyltriethoxysilane.
• the silicon-containing compounds C) and the oligomeric silicon-modified polyisocyanates D) comprise at least one structural unit selected from the group consisting of:
• the silicon-containing compounds C) and the oligomeric silicon-modified polyisocyanates D) comprise at least one structural unit selected from the group consisting of:
• the polyisocyanurates of the invention are obtainable by catalytic trimerization by the process of the invention.
• Catalytic here means in the presence of a suitable trimerization catalyst L).
• Catalysts of this kind are for example bases, for example N-substituted amidines such as 1,5-diazabicyclo[4.3.0]non-5-ene (DBN) and 1,5-diazabicyclo[5.4.0]undec-7-ene (DBU), but also metal salts or organometallic compounds, such as tetraisopropyl titanate, tetrabutyl titanate, titanium(IV) acetylacetonate, aluminum acetylacetonate, aluminum triflate or tin triflate, for example.
• bases for example N-substituted amidines such as 1,5-diazabicyclo[4.3.0]non-5-ene (DBN) and 1,5-diazabicyclo[5.4.0]undec-7-ene (DBU), but also metal salts or organometallic compounds, such as tetraisopropyl titanate, tetrabutyl titanate, titanium(IV) acet
• Suitable trimerization catalysts L) for the process according to the invention are in principle any compounds which accelerate the trimerization of isocyanate groups to isocyanurate structures. It is preferable to use a trimerization catalyst L) which does not accelerate or does not significantly accelerate the trimerization reaction below 25° C., in particular below 30° C., preferably below 40° C., but significantly accelerates said reaction above 60° C., in particular above 70° C. “Does not significantly accelerate” here means that below 25° C., in particular below 30° C., preferably below 40° C., the presence of the trimerization catalyst L) in the reaction mixture does not have any significant effect on the reaction rate of the reaction that proceeds in any case. A significant acceleration is understood to mean that above 60° C., in particular above 70° C., the presence of the thermally latent catalyst in the reaction mixture has a distinct effect on the reaction rate of the reaction that proceeds in any case.
• trimerization shall also synonymously represent these reactions that proceed additionally in the context of the present invention.
• trimerization means that predominantly cyclotrimerizations of at least 50%, preferably at least 60%, particularly preferably at least 70%, in particular at least 80%, of the isocyanate groups present in the composition A) to give isocyanurate structural units are catalyzed.
• side reactions especially those to give uretdione, allophanate and/or iminooxadiazinedione structures, typically occur and can even be used in a controlled manner in order to advantageously affect, for example, the Tg value of the polyisocyanurate plastic obtained.
• Suitable catalysts L) for the process according to the invention are, for example, simple tertiary amines, for example triethylamine, tributylamine, N,N-dimethylaniline, N-ethylpiperidine or N,N′-dimethylpiperazine.
• Suitable catalysts are also the tertiary hydroxyalkylamines described in GB 2 221 465, for example triethanolamine, N-methyldiethanolamine, dimethylethanolamine, N-isopropyldiethanolamine and 1-(2-hydroxyethyl)pyrrolidine, or the catalyst systems that are known from GB 2 222 161 and consist of mixtures of tertiary bicyclic amines, for example DBU, with simple low molecular weight aliphatic alcohols.
• trimerization catalysts L for the process of the invention are a multitude of different metal compounds. Suitable examples are the octoates and naphthenates of manganese, iron, cobalt, nickel, copper, zinc, zirconium, cerium or lead that are described as catalysts in DE-A 3 240 613, or mixtures thereof with acetates of lithium, sodium, potassium, calcium or barium, the sodium and potassium salts of linear or branched alkanecarboxylic acids having up to 10 carbon atoms that are known from DE-A 3 219 608, for example of propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, caprylic acid, pelargonic acid, capric acid and undecylic acid, the alkali metal or alkaline earth metal salts of aliphatic, cycloaliphatic or aromatic mono- and polycarboxylic acids having 2 to 20 carbon atoms that are known from EP-A 0 100 129, for
• dibutyltin dichloride diphenyltin dichloride, triphenylstannanol, tributyltin acetate, tributyltin oxide, tin octoate, dibutyl(dimethoxy)stannane and tributyltin imidazolate.
• trimerization catalysts L) suitable for the process according to the invention are, for example, the quaternary ammonium hydroxides known from DE-A 1 667 309, EP-A 0 013 880 and EP-A 0 047 452, for example tetraethylammonium hydroxide, trimethylbenzylammonium hydroxide, N,N-dimethyl-N-dodecyl-N-(2-hydroxyethyl)ammonium hydroxide, N-(2-hydroxyethyl)-N,N-dimethyl-N-(2,2′-dihydroxymethylbutyl)ammonium hydroxide and 1-(2-hydroxyethyl)-1,4-diazabicyclo[2.2.2]octane hydroxide (monoadduct of ethylene oxide and water with 1,4-diazabicyclo[2.2.2]octane), the quaternary hydroxyalkylammonium hydroxides known from EP-A 37 65 or EP-
• trimerization catalysts L) suitable for the process of the invention can be found, for example, in J. H. Saunders and K. C. Frisch, Polyurethanes Chemistry and Technology, p. 94 ff. (1962) and the literature cited therein.
• the catalysts L) can be used in the process of the invention either individually or in the form of any desired mixtures with one another.
• Preferred catalysts L) are metal compounds of the aforementioned type, especially carboxylates and alkoxides of alkali metals, alkaline earth metals or zirconium, and organic tin compounds of the type mentioned.
• trimerization catalysts L) are sodium and potassium salts of aliphatic carboxylic acids having 2 to 20 carbon atoms and aliphatically substituted tin compounds.
• Very particularly preferred trimerization catalysts L) for the process according to the invention are potassium acetate, tin octoate and/or tributyltin oxide.
• catalytic trimerization is carried out in the presence of a trimerization catalyst L), wherein the trimerization catalyst L) preferably comprises at least one alkali metal or alkaline earth metal salt.
• the trimerization catalyst L) comprises potassium acetate as the alkali metal salt and/or a polyether, in particular a polyethylene glycol.
• the trimerization catalyst L) is generally used in a concentration based on the amount of the composition A) used of 0.0005% to 5.0% by weight, preferably of 0.10% to 2.0% by weight and particularly preferably of 0.25% to 1.0% by weight.
• trimerization catalysts L) that are used in the process of the invention generally have sufficient solubility in the composition A) in the amounts that are required for initiation of the oligomerization reaction.
• the catalyst L) is therefore preferably added to the composition A) in neat form.
• the catalysts L) can also be used dissolved in a suitable organic solvent to improve their incorporability.
• the dilution level of the catalyst solutions can be chosen freely within a very wide range.
• Such catalyst solutions are typically catalytically active from a concentration of about 0.01% by weight based on the total weight of catalyst and of the organic solvent.
• Suitable catalyst solvents are, for example, solvents that are inert toward isocyanate groups, for example hexane, toluene, xylene, chlorobenzene, ethyl acetate, butyl acetate, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, ethylene glycol monomethyl or monoethyl ether acetate, diethylene glycol ethyl and butyl ether acetate, propylene glycol monomethyl ether acetate, I-methoxyprop-2-yl acetate, 3-methoxy-n-butyl acetate, propylene glycol diacetate, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, lactones such as P-propiolactone, y-butyrolactone, ⁇ -caprolactone and ⁇ -methylcaprolactone, but also solvents such as N-methylpyr
• catalyst solvents which bear groups reactive toward isocyanates and can be incorporated into the polyisocyanurate plastic.
• solvents are mono- or polyhydric simple alcohols, for example methanol, ethanol, n-propanol, isopropanol, n-butanol, n-hexanol, 2-ethyl-1-hexanol, ethylene glycol, propylene glycol, the isomeric butanediols, 2-ethylhexane-1,3-diol or glycerol; ether alcohols, for example 1-methoxy-2-propanol, 3-ethyl-3-hydroxymethyloxetane, tetrahydrofurfuryl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol mono
• the polyisocyanurate plastics obtainable by the process of the invention feature very good light stability. Nevertheless, it is optionally also possible to use in the production of said plastics standard auxiliaries and additives M), for example standard fillers, UV stabilizers, antioxidants, mold release agents, water scavengers, slip additives, defoamers, levelling agents, rheology additives, flame retardants and/or pigments.
• standard auxiliaries and additives M for example standard fillers, UV stabilizers, antioxidants, mold release agents, water scavengers, slip additives, defoamers, levelling agents, rheology additives, flame retardants and/or pigments.
• auxiliaries and additives M are typically present in the polyisocyanurate plastic in an amount of less than 10% by weight, preferably less than 5% by weight, particularly preferably up to 3% by weight, based on the composition A).
• Flame retardants are typically present in the polyisocyanurate plastic in amounts of not more than 70% by weight, preferably not more than 50% by weight, particularly preferably not more than 30% by weight, calculated as the total amount of employed flame retardants, based on the total weight of the composition A).
• Suitable fillers M w are, for example AlOH 3 , CaCO 3 , metal pigments such as TiO 2 and further known standard fillers. These fillers M w ) are preferably used in amounts of not more than 70% by weight, preferably not more than 50% by weight, particularly preferably not more than 30% by weight, calculated as the total amount of employed fillers based on the total weight of the composition A).
• Suitable UV stabilizers M x may preferably be selected from the group consisting of piperidine derivatives, for example 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, 4-benzoyloxy-1,2,2,6,6-pentamethylpiperidine, bis(2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis(1,2,2,6,6-pentamethyl-1-4-piperidinyl) sebacate, bis(2,2,6,6-tetramethyl-4-piperidyl) suberate, bis(2,2,6,6-tetramethyl-4-piperidyl) dodecanedioate; benzophenone derivatives, for example 2,4-dihydroxy-, 2-hydroxy-4-methoxy-, 2-hydroxy-4-octoxy-, 2-hydroxy-4-dodecyloxy- or 2,2′-dihydroxy-4-dodecyloxybenzophenone; benzotriazole derivatives, for example 2-(2H-benzotri
• UV stabilizers M x for the polyisocyanurate plastics producible according to the invention are those which fully absorb radiation of wavelength ⁇ 400 nm. These include the recited benzotriazole derivatives for example.
• Very particularly preferred UV stabilizers are 2-(5-chloro-2H-benzotriazol-2-yl)-6-(1,1-dimethylethyl)-4-methylphenol, 2-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol and/or 2-(5-chloro-2H-benzotriazol-2-yl)-4,6-bis(1,1-dimethylethyl)phenol.
• One or more of the UV stabilizers M x ) recited by way of example are optionally added to the composition A) preferably in amounts of 0.001 to 3.0 wt %, particularly preferably 0.01 to 2 wt %, calculated as the total amount of UV stabilizers used, based on the total weight of the composition A).
• Suitable antioxidants M y are preferably sterically hindered phenols, which may be selected preferably from the group consisting of 2,6-di-tert-butyl-4-methylphenol (ionol), pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate), octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, triethylene glycol bis(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate, 2,2′-thio bis(4-methyl-6-tert-butylphenol) and 2,2′-thiodiethyl bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]. These may be used either individually or in any desired combinations with one another as required.
• antioxidants M y are preferably used in amounts of 0.01% to 3.0% by weight, particularly preferably 0.02% to 2.0% by weight, calculated as the total amount of antioxidants used, based on the total weight of the composition A).
• the process according to the invention may be performed in a solvent-free manner.
• the polyisocyanate component can optionally also be diluted with organic solvents to reduce the processing viscosity.
• Solvents suitable for this purpose are, for example, the catalyst solvents inert toward isocyanate groups that have already been described above.
• nonionic surfactants that contain perfluoroalkyl or polysiloxane units and are known as mold release agents, quaternary alkyl ammonium salts, for example trimethylethylammonium chloride, trimethylstearylammonium chloride, dimethylethylcetylammonium chloride, triethyldodecylammonium chloride, trioctylmethylammonium chloride and diethylcyclohexyldodecylammonium chloride, acidic mono- and dialkyl phosphates having 2 to 18 carbon atoms in the alkyl radical, for example ethyl phosphate, diethyl phosphate, isopropyl phosphate, diisopropyl phosphate, butyl phosphate, dibutyl phosphate, octyl phosphate, dioctyl phosphate, isodecyl phosphate, diisodec
• Particularly preferred mold release agents M z are the acidic mono- and dialkyl phosphates mentioned, very particularly preferably those having 8 to 12 carbon atoms in the alkyl radical.
• Internal mold release agents M z are optionally used in the process according to the invention preferably in amounts of 0.01% to 3.0% by weight, particularly preferably 0.02% to 2.0% by weight, calculated as the total amount of internal mold release agent used, based on the total weight of the composition A).
• a trimerization catalyst L) or a mixture of different trimerization catalysts L) is added to the composition A) described, optionally under inert gas, for example nitrogen, and optionally with use of the aforementioned solvents and auxiliaries and additives M), and mixed in homogeneously with the aid of a suitable mixing unit.
• the addition of catalyst L) and any solvent and auxiliaries and additives M) to be used can be carried out in any sequence, successively or in a mixture, in the above-specified amounts and generally at a temperature of 0 to 100° C., preferably of 15 to 80° C., particularly preferably of 20 to 60° C.
• inventive polyisocyanurate plastic containing siloxane groups is suitable for producing coatings, films, semifinished products and moldings.
• application of the reaction mixture may be carried out by different methods known per se.
• reaction mixture comprising catalyst L) and composition A) can be applied, for example by spraying, spreading, dipping, flow-coating, printing or with the aid of brushes, rollers or doctor blades, in one or more layers to any desired substrates, for example metal, wood, glass, stone, ceramic materials, concrete, hard and flexible plastics, textiles, leather and paper, which may optionally also be provided with standard primers prior to the coating.
• substrates for example metal, wood, glass, stone, ceramic materials, concrete, hard and flexible plastics, textiles, leather and paper, which may optionally also be provided with standard primers prior to the coating.
• the invention also provides a substrate coated with a coating containing the inventive polyisocyanurate plastic containing siloxane groups, wherein the substrate may in particular be selected from a vehicle body, in particular a goods vehicle or motor vehicle body, and electronic entertainment devices, such as laptops, tablets or mobile phones.
• the coating of the substrate with the coating containing the polyisocyanurate plastic according to the invention may be carried out by the abovementioned methods known per se. Either a reaction mixture comprising catalyst L) and composition A) may be applied to the substrate or a separate application of the catalyst L) and of the composition A) onto the substrate may be carried out.
• the catalytic trimerization of the composition A) may in the former case be started either already before application onto the substrate by heating of the reaction mixture at temperatures as defined hereinbelow or by heating, for example, the substrate after application of the reaction mixture at temperatures as defined hereinbelow.
• the reaction mixture may also be applied to a substrate already heated before application at temperatures as defined hereinbelow.
• the mixture of catalyst L) and composition A) can be introduced into open or closed molds, for example, by simple manual pouring, or with the aid of suitable machinery, for example the low-pressure or high-pressure machinery which is standard in polyurethane technology.
• the trimerization reaction can be started by heating the coated substrates or filled molds for example, wherein depending on the trimerization catalyst L) chosen in each case the optimum reaction temperature is from 45° C. to 200° C., particularly preferably from 60° C. to 150° C., very particularly preferably from 80° C. to 140° C.
• the reaction temperature can be kept constant within the range specified over the entire curing process to give the polyisocyanurate, or else can be heated, for example, in a linear or stepwise manner up to a temperature greater than 80° C., preferably greater than 100° C., for example up to 130° C., over several hours. Where reference is made here to “reaction temperature”, this means the ambient temperature.
• the trimerization reaction is very substantially complete, as defined hereinbelow, after a period of less than one minute up to several hours or only after a number of days.
• the progress of the reaction can initially still be monitored by titrimetric determination of the NCO content, but gelation and solidification of the reaction mixture sets in rapidly as the reaction progresses, which makes wet-chemical analysis methods impossible.
• the further conversion of isocyanate groups can then be monitored only by spectroscopic methods, for example by IR spectroscopy with reference to the intensity of the isocyanate band at about 2270 cm ⁇ 1 .
• inventive polyisocyanurate plastics containing siloxane groups are preferably highly converted siloxane-containing polyisocyanurates, i.e. those in which the trimerization reaction to give polyisocyanurate structures is very substantially complete.
• a trimerization reaction to give polyisocyanurate structures can be regarded as “very substantially complete” in the context of the present invention when at least 80%, preferably at least 90%, particularly preferably at least 95%, of the free isocyanate groups originally present in the composition A) have reacted.
• the percentage of isocyanate groups still present can be determined by comparison of the content of isocyanate groups in % by weight in the original composition A) with the content of isocyanate groups in % by weight in the reaction product, for example by the aforementioned comparison of the intensity of the isocyanate band at about 2270 cm ⁇ 1 by means of IR spectroscopy.
• the content of silicon (calculated from the value for silicon dioxide determined gravimetrically after oxidative digestion) based on the polyisocyanurate plastic is from 0.2% to 45%, preferably 1.0% to 25%, in particular from 4% to 15%.
• the polyisocyanurate plastic containing siloxane groups is one which comprises alkoxysiloxane groups.
• Such an alkoxysiloxane-containing polyisocyanurate plastic is obtainable by the process according to the invention, wherein the silicon-containing compounds C) are alkoxysilyl-containing compounds C) and the oligomeric silicon-modified polyisocyanates D) are oligomeric polyisocyanates D) modified with alkoxysilyl groups.
• the process of the invention affords transparent, yellowing-resistant, siloxane-containing polyisocyanurate plastics which, depending on the nature of the starting polyisocyanate used, not only contain isocyanurate structures and siloxane groups but may also contain further oligomeric structures, such as uretdione, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structures and feature outstanding heat resistances.
• the process according to the invention makes it possible to synthesize highly converted siloxane-containing polyisocyanurate plastics having different properties, for example different hardnesses, mechanical properties or glass transition temperatures in simple fashion by suitable selection of oligomeric polyisocyanates B) and silicon-containing compounds C) and/or oligomeric, silicon-modified polyisocyanates D).
• the inventive siloxane-containing polyisocyanurates feature a significantly higher crosslinking density as a result of which they are suitable in particular for manufacturing coatings having high scratch resistance and chemicals resistance precision.
• the comparatively low heat of reaction liberated also allows for problem-free production of solid, large-volume moldings.
• the NCO contents were determined by titrimetry to DIN EN ISO 11909.
• the residual monomer contents were measured in accordance with DIN EN ISO 10283 by gas chromatography with an internal standard.
• Pendulum damping is measured to DIN EN ISO 1522 on a glass plate and is determined according to König.
• the relevant solvents xylene, 1-methoxyprop-2-yl acetate, ethyl acetate or acetone
• a hammer (weight: 800 g without handle) covered with 00 steel wool on its flat side was cautiously placed onto the coated surface at right angles and guided over the coating in a trace without tipping and without additional physical force. 50 back-and-forth strokes were conducted in each case. After being subjected to the scratching medium, the test surface was cleaned with a soft cloth and subsequently the haze in comparison to the value before the scratching was determined according to ASTM D1003 with a BYK-Gardner Haze Gard Plus instrument.
• Desmodur® N 3900 [Covestro AG, D, low-monomer polyisocyanurate polyisocyanate based on hexamethylene diisocyanate (HDI), NCO content: 23.5%; viscosity (23° C.): 750 mPas, content of monomeric HDI ⁇ 0.25%] and 91 mg of zinc trifluoromethanesulfonate were initially charged under a nitrogen atmosphere and heated to 100° C.
• VESTANAT® EP-M 95 [Evonik Industries, DE; solvent-free, trimethoxysilyl-containing crosslinker, produced according to the teaching of WO 2014/180623 (table 1) by reaction of 2 mol of 3-isocyanatopropyltrimethoxysilane with 1 mol of 1,9-nonanediol] were mixed with 200 g of Desmodur® N 3600 [Covestro AG, DE, low-monomer polyisocyanurate polyisocyanate based on hexamethylene diisocyanate (HDI), NCO content: 23.0%; viscosity (23° C.): 1200 mPas, content of monomeric HDI ⁇ 0.25%] with exclusion of moisture at room temperature.
• VESTANAT® EP-M 95 Evonik Industries, DE; solvent-free, trimethoxysilyl-containing crosslinker, produced according to the teaching of WO 2014/180623 (table 1) by reaction of 2 mol of 3-isocyana
• the catalyst was deactivated by addition of 0.1 g of orthophosphoric acid and the unreacted monomeric HDI was removed in a thin-film evaporator at a temperature of 130° C. and a pressure of 0.1 mbar. This gave 693 g of a virtually colorless, clear polyisocyanate mixture having the following characteristics and composition:
• Isocyanurate groups 1.0 mol %.
• Cat.1 Production of a Catalytic Potassium Acetate 18-Crown-6 Solution in Diethylene Glycol
• TBAB tetrabutylammonium benzoate from Sigma Aldrich
• the coating compositions were produced by initially charging the polyisocyanates having alkoxysilyl groups/the mixture according to example 3 and subsequently adding the respective catalyst solutions. Stirring was carried out using a Speed Mixer (Hausschild Engineering, type DAC 150.1 FVZ) at 2750 rpm for 1 min. The clearcoats were subsequently applied to a glass sheet using a 100 ⁇ m film casting frame (Byk Gardner) and dried in a recirculating air drying cabinet for 10 minutes at 140° C. After cooling (10 min RT) the films were subjected to visual assessment and the first König pendulum damping measurements were taken.
• Comparison Inventive Comparison Inventive Example 5 6 7 8 Product according to example 4 30.00 g 30.00 g 30.00 g 30.00 g Cat. 1 0.94 g 0.94 g Cat. 2 1.50 g 1.50 g Total amount of product + catalyst 30.00 g 30.94 g 31.50 g 32.44 g Curing: 10 min, 140° C.
• the coating compositions were produced by weighing in the silane-modified polyisocyanates with the catalysts and their mixtures and subsequently stirring in the Speed Mixer (Hausschild Engineering, type DAC 150.1 FVZ) at 2750 rpm for 1 min.
• composition according to example 6 8 Integration or NCO (2380-2170) cm ⁇ 1 Liquid 100% 100% Dry, immediately 1% 1% after curing
• test lacquers were analyzed directly (wet lacquer) with an FT-IR spectrometer (Tensor 11 with platinum ATR unit (diamond crystal) from Bruker).
• the clearcoat was subsequently applied to a glass sheet using a 100 ⁇ m film casting frame and dried in a recirculating air drying cabinet for 10 minutes at 140° C. and then immediately after the baking removed as a clearcoat film and reanalyzed.
• the isocyanate reaction is characterized by tracking the intensity of the NCO peak (using an integration in the wavenumber range of 2380-2170 cm ⁇ 1 ), wherein the first measurement of the wet lacquer material after mixing of the components is set to 100% as the starting value. All further measurements (after application, thermal treatment and/or storage) are then calculated relative to the starting value (ratio formation).
• the intensity of the spectrum is dependent on the penetration depth of the IR beam into the material to be measured and on the covering of the crystal surface. This penetration depth is in turn dependent on the refractive index of the material. Since the refractive index of the wet lacquer differs from the refractive index of the baked clearcoat film and a comparable covering of the crystal surface cannot be ensured for different measurements (on the wet lacquer/on the clearcoat) the ratio calculation must include a correction of both effects by virtue of all spectra being normalized to the CH stretching vibration peak (wavenumber range 3000-2800 cm ⁇ 1 ).
• Examples 6 and 8 show, in contrast to the comparative examples 5 and 7 that, the trimerization reaction starts only when the catalyst cat. I is present.
• the IR measurements verify the virtually complete conversion of the NCO groups. Subsequent post-curing upon storage must then be ascribed to the second curing mechanism of the alkoxysilyl groups. Without catalyst (5) or only with a catalyst (7) which catalyzes the hydrolysis/condensation of alkoxysilyl groups at the chosen temperature, no cured films are produced.
• Inventive Inventive Inventive Inventive Inventive Inventive Example 8 9 10 11 Product according to example 4 30.00 g Product according to example 1 30.00 g Product according to example 2 30.00 g Product according to example 3 30.00 g Cat. 1 0.94 g 0.94 g 0.94 g Cat. 2 1.50 g 1.50 g 1.50 g 1.50 g Total amount of product + catalyst 32.44 g 32.44 g 32.44 g 32.44 g Curing: 10 min, 140° C.
• Examples 8 to 11 show that the properties of the inventive polyisocyanurate plastics can be varied with respect to hardness and solvent resistance.
• the clearcoat was subsequently applied to to a glass sheet using a 100 ⁇ m film casting frame (Byk Gardner) and dried in a recirculating air drying cabinet for 30 minutes at 140° C.
• the lacquer according to comparative example 12 was likewise stored for 21 days at RT.
• Example 6 8 9 10 11 12 In- In- In- In- In- Com- ventive ventive ventive ventive ventive parison Delta 122 92 60 81 139 216 haze
• the inventive examples exhibit a smaller increase in haze upon scratching with steel wool than the comparison.

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• 2016
  • 2016-04-21 EP EP16166427.1A patent/EP3085718B1/fr active Active
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  • 2016-04-21 EP EP16166433.9A patent/EP3085720A1/fr not_active Withdrawn
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