Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/023—Emulsion inks
  • C09D11/0235—Duplicating inks, e.g. for stencil printing
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/52—Electrically conductive inks
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F15/00—Screen printers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F15/00—Screen printers
  • B41F15/08—Machines
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M1/00—Inking and printing with a printer's forme
  • B41M1/12—Stencil printing; Silk-screen printing
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M1/00—Inking and printing with a printer's forme
  • B41M1/26—Printing on other surfaces than ordinary paper
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M1/00—Inking and printing with a printer's forme
  • B41M1/26—Printing on other surfaces than ordinary paper
  • B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M1/00—Inking and printing with a printer's forme
  • B41M1/26—Printing on other surfaces than ordinary paper
  • B41M1/34—Printing on other surfaces than ordinary paper on glass or ceramic surfaces
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
  • C09D11/033—Printing inks characterised by features other than the chemical nature of the binder characterised by the solvent
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
  • C09D11/037—Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/10—Printing inks based on artificial resins
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/10—Printing inks based on artificial resins
  • C09D11/102—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/10—Printing inks based on artificial resins
  • C09D11/102—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
  • C09D11/104—Polyesters
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/10—Printing inks based on artificial resins
  • C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/10—Printing inks based on artificial resins
  • C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/03—Printing inks characterised by features other than the chemical nature of the binder

Definitions

• the present invention relates to an ink composition for high-quality/high-definition screen printing that allows high-precision printing of both fine patterns such as fine dot patterns or fine line patterns, and wide-area solid patterns, simultaneously in a single step by screen printing, which is a method widely used for image pattern formation in the field of graphics and electric and electronic part-related fields, as well as to printed matter produced by the screen printing ink composition and to a method for producing the printed matter.
• Ink jet printing is considered to allow high-precision printing of printed matter comprising both fine patterns and solid patterns in a single step, and many attempts have been made to accomplish high-quality, high-definition printing by ink jet printing, however, since ink jet printing involves spraying ink droplets from a head nozzle with a diameter of about 30 ⁇ m, which spread out to about 50 ⁇ m at minimum when the droplets impact with the object being printed, it has been the case that such printing lacks sharp linearity especially at image edge sections.
• Offset printing is another printing system that allows creation of high-quality, high-definition printed matter, however, since the structure of the printing plate is mesh-like, resulting in the printed images that are aggregated prints of halftone dots, it has been impossible to avoid a lack of sharp linearity at image edge sections, similar to ink jet printing, while the printing film thickness is also thin at about 1 to 2 ⁇ m, and when compared to screen printed matter, it is inferior in terms of high film thickness, high durability, high weather resistance and high chemical resistance, as well as firm adhesion to various objects to be printed and versatile functionality, such that it is unsuitable for creation of printed matter that requires durability and functionality, such as vehicle meter and household electrical appliance labels, designs on tablet device frames and enclosures, circuit printing for electric and electronic parts, and light modulated black matrices.
• durability and functionality such as vehicle meter and household electrical appliance labels, designs on tablet device frames and enclosures, circuit printing for electric and electronic parts, and light modulated black matrices.
• Prior Patent Document 1 Japanese Unexamined Patent Application Publication No. 2010-047716 discloses a conductive ink composition and conductive coating film for screen printing that can form high-definition patterns, but techniques relating to the flow property of ink for printing with both fine patterns and solid patterns have not been pursued, and therefore while fine patterns can be obtained with satisfactory printing precision, in the case of solid patterns the leveling property is poor and printing abnormalities are generated. Furthermore, the technical scope of Prior Patent Document 1 relates only to printing of fine patterns with the conductive ink composition.
• Prior Patent Document 2 Japanese Unexamined Patent Application Publication No. 2003-238876
• Prior Patent Document 3 Japanese Unexamined Patent Application Publication No. 2003-294930
• Prior Patent Document 1 discloses ink compositions for screen printing that allow formation of high-definition patterns, but as with Prior Patent Document 1, the disclosures are of techniques for highly precise printing of fine patterns but not of technology relating to ink compositions for simultaneous printing of solid patterns in a single step.
• the present invention has been accomplished in light of the problems described above, and it relates to an ink composition for high-quality/high-definition screen printing that allows printing of both fine patterns such as fine dot patterns or fine line patterns, and wide-area solid patterns, simultaneously in a single step by screen printing, which has been considered impossible to achieve by conventional screen printing, as well as to printed matter produced by the screen printing ink composition and to a method for producing the printed matter.
• the invention relates to an ink composition for screen printing, which is an ink composition for high-quality/high-definition screen printing that, when producing printed matter by screen printing onto an object to be printed using a 360-mesh screen printing plate formed by a high-strength, non-deforming stainless steel mesh with a filament diameter of 25 ⁇ m, produces printed matter with a printed image edge spreading width of no more than 10 ⁇ m from the image design dimensions of the printing plate, the ink composition for screen printing containing a solvent with a boiling point of 170° C.
• ink composition for screen printing of the invention it has become possible to print fine patterns and large-area solid patterns with high-quality and high-definition by screen printing, with a single screen printing step.
• the invention relates to an ink composition for screen printing, which is an ink composition for high-quality/high-definition screen printing that, when producing printed matter by screen printing on an object to be printed using a 360-mesh screen printing plate formed by a high-strength, non-deforming stainless steel mesh with a filament diameter of 25 ⁇ m, produces printed matter with a printed image edge spreading width of no more than 10 ⁇ m from the image design dimensions of the printing plate, the ink composition for screen printing containing a solvent with a boiling point of 170° C.
• the invention further relates to an ink composition for screen printing, wherein the ink composition has a measured flow radius value of 14.0 to 19.0 mm after 1 minute from the start of measurement by a flow property measuring method using a spread meter at 25° C. according to JIS K5701-1:2000.
• ink composition for screen printing, wherein the ink composition satisfies “F60”-“F45” ⁇ 1.0 mm, where “F60” is defined as the measured flow radius value after 1 minute and “F45” is defined as the measured flow radius value after 45 seconds from the start of measurement by the flow property measuring method using the spread meter.
• the invention still further relates to an ink composition for screen printing, wherein the ink composition contains at least one coloring material, extender pigment and filler, either of one type or multiple types, or a combination thereof, the coloring material, extender pigment and filler are dispersed in the ink composition with a mean particle size of no greater than 35 ⁇ m.
• the invention still further relates to an ink composition for screen printing that is an ink composition for graphic decorative screen printing.
• the invention still further relates to an ink composition for screen printing that is an ink composition for screen printing to be used for black matrix, black stripe, resist pattern, spacer or light guiding panel dot formation.
• an ink composition for screen printing including a filler, the filler having conductivity, and the filler being dispersed in the ink composition with a mean particle size of no greater than 10 ⁇ m.
• the invention still further relates to printed matter produced by the screen printing ink composition for screen printing onto an object to be printed.
• the invention still further relates to a method for producing printed matter, wherein printed matter is produced by the screen printing ink composition for screen printing onto an object to be printed.
• the ink composition for screen printing of the invention contains a solvent with a boiling point of 170° C. or higher, at 70 wt % or greater of the total solvent. If the solvent with a boiling point of 170° C. or higher is not present in an amount of at least 70% of the total solvent, rapid ink drying on the screen printing plate will cause clogging due to an ink-dried coating on the screen printing plate, and defects will be produced in the fine pattern or at the solid image edge sections, making it impossible to obtain a high-definition printed matter with high quality.
• solvents other than the solvent with a boiling point of 170° C. or higher there are no particular restrictions on solvents other than the solvent with a boiling point of 170° C. or higher to be present in the ink composition for screen printing of the invention, but in order to attenuate the evaporation rate of the solvent with a boiling point of 170° C. or higher, by azeotropic evaporation, and obtain more satisfactory stability of the screen printing ink composition on the screen plate, it is preferred to use solvents whose boiling points are not below 100° C.
• the solvent with a boiling point of 170° C. or higher may be an organic solvent such as isophorone, a dibasic acid ester (DBE), 3-methoxy-3-methylbutanol, 3-methoxy-3-methylbutyl acetate, ethyleneglycol monobutyl ether acetate, coal tar naphtha with a boiling point of 170° C. or higher, diethyleneglycol monoethyl ether (acetate), diethyleneglycol monobutyl ether (acetate) or triethyleneglycol monobutyl ether (acetate), and/or a (meth)acrylate monomer, vinyl ether monomer or amide monomer that hardens under activating energy rays.
• organic solvent such as isophorone, a dibasic acid ester (DBE), 3-methoxy-3-methylbutanol, 3-methoxy-3-methylbutyl acetate, ethyleneglycol monobutyl ether acetate, coal tar naphth
• solvents whose boiling point is not below 100° C. include xylene, cyclohexanone, coal tar naphtha with a boiling point of 160 to 170° C., mineral spirits with a boiling point of 150 to 170° C., 1-methoxy-2-propanol, 1-methoxypropyl-2-acetate and diacetone alcohol.
• the solvent of the invention needs only contain 70 wt % or greater of a solvent with a boiling point of 170° C. or higher among the total solvent, but in order to further stabilize the screen printing properties for fine patterns, the boiling point of the solvent is preferably 190° C. or higher.
• the ink composition for screen printing of the invention contains at least a prepolymer or polymer with a weight-average molecular weight of 2000 or greater, as a binder resin, at 2 wt % or greater with respect to the total ink composition.
• weight-average molecular weight of the prepolymer or polymer is less than 2000, problems such as weak adhesion or durability of the printed coating film onto objects to be printed will result, while if the weight-average molecular weight exceeds 200000, the solubility in solvents will be poor and a greater amount of time and labor will be necessary for production of the ink composition. Therefore, a more preferred weight-average molecular weight range is about 4000 to 100000.
• the content of the prepolymer or polymer with a weight-average molecular weight of 2000 or greater is less than 2 wt % with respect to the total ink composition, this may lead to reduced adhesion and durability of the printed coating film onto objects to be printed, and undesirable results such as leveling defects and pinhole generation in the printed coating film, due to poor dispersion of the coloring agent. If it exceeds 70 wt %, on the other hand, the viscosity may become too high making it difficult to accomplish uniform screen printing, or the mixing ratio of the solvent with a boiling point of 170° C. or higher will be lower, tending to result in easier drying of the ink on the screen printing plate and tending to result in clogging of fine patterns.
• a more preferred content is about 5 to 70 wt % of the total ink composition, an even more preferred range being 10 to 70 wt % and the most preferred range being 15 to 60 wt %, as preferred ranges even for use as an ink for graphic decorative screen printing.
• the prepolymer or polymer of the invention has a weight-average molecular weight of 2000 or greater, and there are no particular restrictions on the type or mixing ratio as long as the content is 2 wt % or greater with respect to the total ink composition and up to a content that allows dissolution in the solvent in the ink composition, although it is desirable to avoid highly hazardous harmful substances, such as substances that are strongly toxic for humans or organisms or substances that create a high environmental load.
• the prepolymer examples include urethane acrylates, polyester acrylates and epoxy acrylates that harden by activating energy rays, such polymers including polyester resins, various types of modified polyester resins such as urethane-modified polyester resins, epoxy-modified polyester resins and acryl-modified polyester resins, vinyl chloride-vinyl acetate copolymer resins, butyral resins, polyether-urethane resins, polyester-urethane resins, polycarbonate-urethane resins, epoxy resins, phenol resins, acrylic resins, polyamide resins, polyamideimide resins, polyolefin resins, chlorinated polyolefin resins, chlorinated rubber, melamine resins, urea resins, modified cellulose resins such as ethyl cellulose resin, nitrocellulose resins, cellulose acetate butyrate (CAB) and cellulose acetate propionate (CAP), rosin resins, maleic acid resins, natural resins and al
• the ink composition for screen printing of the invention also has a viscosity of 30 to 180 Pa ⁇ s, and more preferably 50 to 120 Pa ⁇ s, as measured by a BH-type rotating viscosimeter. If the viscosity is lower than 30 Pa ⁇ s, bleeding and spreading may occur in the fine patterns and solid image edge sections making it impossible to obtain a high-quality, high-definition printed image, while if the viscosity is higher than 180 Pa ⁇ s, the ink may not be uniform on the screen printing plate, or parting of the ink from the screen printing plate may be poor, producing abnormalities in solid images or creating defects in fine patterns or image edge sections.
• the ink composition for screen printing of the invention has a thixotropic index (TI value) of 2.0 to 8.0, the TI value being more preferably 4.0 to 7.0. If the TI value is less than 2.0, the ink flow property will increase, resulting in spreading in printed images with the passage of time after printing even if the viscosity is 180 Pa ⁇ s, such that fine patterns or image edge sections may become enlarged. If the TI value exceeds 8.0, the degree of protrusion of the ink from the screen printing plate will be excessive even if the viscosity is 30 Pa ⁇ s, such that bleeding may occur in fine patterns and at image edge sections making it impossible to obtain sharp printed images, or the flow property with time may be impaired, resulting in poor leveling especially on solid images.
• TI value thixotropic index
• the “TI value,” for the purpose of the invention, is the ratio of the viscosity value with 2 rotations and the viscosity value with 20 rotations of the BH-type rotating viscosimeter at 25° C., or in other words the value: [viscosity with 2 rotations of BH-type rotating viscosimeter/viscosity with 20 rotations of BH-type rotating viscosimeter].
• the ink composition has a measured flow radius value (hereinafter referred to as “flow value”) of 14.0 to 19.0 mm after 1 minute from the start of measurement by a flow property measuring method using a spread meter at 25° C. according to JIS K5701-1:2000. It is more preferably 15.0 to 18.0 mm.
• the flow value is less than 14.0 mm, the ink will protrude from the screen printing plate with greater difficulty, requiring modifications such as increased printing pressure of the squeegee during screen printing, while if the flow value is greater than 19.0 mm, the degree of ink protrusion from the screen printing plate will tend to be greater, requiring modifications such as lowering the printing pressure of the squeegee during screen printing.
• the flow value represents the radius value of ink that has flowed after 1 minute from the start of measurement with a spread meter as is mentioned above (hereinafter defined as “F60”), but more preferably, if the radius value after 45 seconds from the start of measurement with a spread meter is defined as “F45,” then the ink composition is within the above-mentioned flow value range and “F60”-“F45” ⁇ 1.0 mm, to obtain stable high-quality, high-definition printed images. This is so that the ink will have a suitable flow property during printing, and so that after printing, the flow property will be such as to minimize large spread of spreading with the passage of time.
• the ink composition of the invention is an ink composition for high-quality/high-definition screen printing that at least, when printed matter is created by screen printing onto an object to be printed using a 360 mesh screen printing plate made with a high-strength, non-deforming stainless steel mesh having a filament diameter of 25 ⁇ m, can produce printed matter with a printed image edge spreading width of no more than 10 ⁇ m from the image design dimensions of the printing plate. If the printed image edge spreading width exceeds 10 ⁇ m, enlarged sections of the printed image with respect to the printing plate image design will be visibly apparent and the printed image will become visibly blurred, so that it may no longer be considered high-quality, high-definition decorative printing.
• the ink composition for high-quality/high-definition screen printing can be prepared by containing at least a solvent with a boiling point of 170° C. or higher at 70 wt % or greater of the total solvent, containing at least a prepolymer or polymer with a weight-average molecular weight of 2000 or greater at 2 wt % or greater with respect to the total ink composition, and having at least a viscosity of 30 to 180 Pa ⁇ s as measured with a BH-type rotating viscosimeter at 25° C. and at least a thixotropic index of 2.0 to 8.0.
• the ink composition for high-quality/high-definition screen printing satisfies the “preferred conditions and/or desirable conditions” mentioned above and/or below, its production will be further facilitated and the high-quality/high-definition quality as printed matter may be improved.
• the spreading width for decorative printing images is preferably 2 to 10 ⁇ m and more preferably 3 to 8 ⁇ m.
• the 360 mesh screen mesh made of a high-strength, non-deforming stainless steel mesh may be HS-D360 by Asada Mesh Co., Ltd. (mesh filament diameter: 25 ⁇ m ⁇ , calendered mesh thickness: 29 ⁇ m, open area ratio: 42%, strength index: 2.56 as indicated by Asada Mesh Co., Ltd.)
• the printing plate is preferably a stainless steel/stainless steel combination plate, with an emulsion thickness of 7 to 20 ⁇ m using an appropriate commercially available photosensitive emulsion, and further flat-processed on the emulsion surface.
• the screen printing conditions may be, as a preferred example, a squeegee with a 60 to 90 degree hardness, a clearance of 3 to 7 mm, pressing with a squeegee printing pressure of 1.5 to 2.0 mm, a squeegee angle of 50 to 80 degrees, a squeegee speed of 80 to 300 mm/sec and pressing with a scraper pressure of 1.0 to 2.0 mm.
• the ink composition for screen printing of the invention it is an essential condition for the ink composition for screen printing of the invention that, at least for printed matter screen printed using a 360 mesh screen printing plate made of a high-strength, non-deforming stainless steel mesh with a filament diameter of 25 ⁇ m, it can produce printed matter with a printed image edge spreading width of no more than 10 ⁇ m from the image design dimensions of the printing plate, and therefore even when printed using a screen printing plate made of another type of screen mesh, if the ink composition for screen printing conforms to the necessary conditions of the invention, the ink composition for screen printing is within the technical scope of the invention.
• the ink composition for screen printing of the invention contains at least one coloring material, extender pigment or filler, either of one type or multiple types, or a combination thereof
• the coloring material, extender pigment and filler is preferably dispersed in the ink composition with a mean particle size of no greater than 35 ⁇ m.
• a coloring material, extender pigment or filler with a mean particle size exceeding 35 ⁇ m after dispersion is present, clogging of the mesh spacings of the 360 mesh screen printing plate may occur, potentially creating chipping and pinholes in the printed image.
• coloring agents include azo pigments, disazo pigments, bisazo pigments, phthalocyanine pigments, anthraquinone-based pigments, isoindoline pigments, dioxazine pigments, quinacridone pigments, perylene-based pigments, carbon black pigments, lake black pigments, perylene black pigments, aniline black pigments, iron oxide pigments, titanium pigments, zinc sulfide pigments and various chromatic color dyes, any one of which or two or more of which may be used, such coloring materials being preferably used in a mixing ratio of no greater than 95 wt % with respect to the ink composition. The amount is preferably no greater than 50 wt %.
• extender pigments examples include (fine particulate) silica, talc, calcium carbonate, magnesium carbonate, bentonite, sedimentary barium sulfate, zinc oxide and alumina, any one of which or two or more in combination may be used, such extender pigments being preferably used in a mixing ratio of no greater than 30 wt % with respect to the ink composition.
• fillers examples include resin beads, metallic particles, metal powder, metal oxide powder, graphite, pearl pigment, fluorescent pigments, wax particles and protein powder. Also included are functional materials, such as ultraviolet absorbing materials, antimicrobial materials, heat absorbing materials, refractive index-modifying materials, slidability-imparting materials, slidability-preventing materials, phosphorescencent materials, polarizing materials, anti-reflection materials and diffusible materials. These may be used alone or in combinations of multiple types, and such fillers are preferably used in a mixing ratio of no greater than 95 wt %, more preferably no greater than 50 wt % and even more preferably no greater than 30 wt %, with respect to the ink composition.
• the ink composition When used as an ink for graphic decorative screen printing, it is possible to produce high-definition graphic decorative screen printed matter of high quality, that has not been achievable with conventional screen printing, namely having excellent precision with excellent linearity of image edge sections and free of chipping or spreading in fine dots, and simultaneously exhibiting rich color shade expression and different types of functionality.
• an ink composition for screen printing of the invention containing the above-mentioned coloring agents, extender pigments and fillers is not limited to such graphic decorative screen printed matter, and can be used to produce high-definition screen printed matter even when used for printing onto electric and electronic parts, such as black matrix or stripe printing for increasing display visibility, pattern printing for function as a resist, spacer printing to avoid contact between members, or dot printing designed for specific area sizes, to ensure uniformity of luminance in light guiding panels.
• black inks with a high masking property are usually used for black matrix or stripe printing
• white inks, black inks, chromatic color inks, transparent inks, dispersive inks and/or the mixed inks are usually used for resist printing or spacer printing
• inks containing fillers with light diffusing functions such as silica or various types of beads, are usually used for light guiding panel dot printing.
• a filler in the ink composition of the invention may be a filler with a conductive property.
• conductive fillers include gold powder, silver powder, copper powder, iron powder, indium powder and tungsten powder, and/or their oxides or complexes, as well as graphite, carbon black and the like.
• the type and content of the conductive filler may be selected to obtain electrical resistance values in accordance with the purpose of the printed coating film, and for example, volume resistance values range of no greater than 10 ⁇ 2 ⁇ /cm, 10 ⁇ 2 ⁇ /cm to 10 ⁇ /cm or 10 ⁇ /cm to 10 6 ⁇ /cm may be selected as appropriate.
• the conductive fillers may be used alone, or several different types may be used in combination.
• the conductive filler is preferably present in a dispersed state with a mean particle size of no greater than 10 ⁇ m in the ink composition, in order to ensure a stabilized resistance value for the printed matter.
• the content is preferably an amount appropriate for the desired performance, in a content range of no greater than 95 wt % in the ink composition, in order to obtain an electrical resistance value suited for the purpose.
• a polyester resin acrylic resin, epoxy resin, nitrocellulose resin, ethyl cellulose resin, rosin-modified maleic acid resin, urethane acrylate prepolymer, polyester acrylate prepolymer, epoxy acrylate prepolymer or the like having a weight-average molecular weight of about 3000 to 30000, or a resin or prepolymer comprising a combination thereof, as a binder resin, at about 2 to 40 wt % with respect to the total of the conductive ink composition for screen printing.
• the solvent used may be the above-mentioned solvent with a boiling point of 170° C.
• the conductive filler is preferably used in an amount of no greater than 95 wt % with respect to the total conductive ink composition for screen printing, depending on the desired conductive performance, and if necessary, additives such as antifoaming agents, leveling agents and dispersing agents may be added.
• a volume resistance value of lower than about 10 ⁇ 2 ⁇ /cm when a volume resistance value of lower than about 10 ⁇ 2 ⁇ /cm is the target it is preferred to use gold powder, silver powder, copper powder, iron powder, indium powder or tungsten powder, and/or their oxides or complexes in the conductive filler, when a volume resistance value of about 10 ⁇ 2 ⁇ /cm to 10 ⁇ /cm is the target it is preferred to use graphite, carbon black or their combination in the conductive filler, and when a volume resistance value of greater than 10 ⁇ /cm is the target it is preferred to mainly use carbon black in the conductive filler.
• the invention also provides printed matter produced by the screen printing ink composition for screen printing onto an object to be printed.
• the invention still further provides a method for producing printed matter, wherein printed matter is produced by the screen printing ink composition for screen printing onto an object to be printed.
• the object to be printed that is used may be art paper, coated paper, various types of synthetic paper, wood, painted slabs, glass, metal, polyester (PET), polycarbonate (PC), acryl, polypropylene (PP), polyethylene (PE), vinyl chloride or the like, which may be in the form of various flat base materials, sheet-like base materials or film-like base materials.
• the materials listed in Table 1 were uniformly mixed by stirring using a propeller rotating stirrer, in the mixing ratios (wt %) listed in the same table, and then subjected to 2 passes of a triple roll mill disperser, and each produced ink composition was measured for viscosity, TI value, flow value (F60) and F60-F45 value by the methods described above.
• the ink compositions for screen printing of the examples and comparative examples were screen printed onto the objects to be printed listed in Table 1 with a screen printing plate (emulsion thickness: 15 ⁇ m, flat-processed on emulsion surface), produced using an HS-D360 by Asada Mesh Co., Ltd. (mesh filament diameter: 25 ⁇ m ⁇ , calendered mesh thickness: 29 ⁇ m, open area ratio: 42%, strength index: 2.56 as indicated by Asada Mesh Co., Ltd.).
• the screen printing conditions were “a squeegee with an 80 degree hardness, a clearance of 5 mm, pressing with a squeegee printing pressure of 1.5 mm, a squeegee angle of 75 degrees, a squeegee speed of 100 mm/sec and pressing with a scraper pressure of 1.5 mm.”
• the screen printing plate was one having a printed image design comprising a 100 ⁇ m ⁇ dot pattern, a 100 ⁇ m longitudinal fine line pattern parallel to the printing direction, a lateral fine line pattern that was perpendicular to the printing direction and had a line width of 100 ⁇ m at 150 ⁇ m spacings, and a square solid pattern with 100 mm sides.
• the width of spreading at the image edges after the ink compositions for screen printing of the examples and comparative examples were printed was measured by observing the printed coating film image sections printed with the lateral fine line pattern in the screen printing plate, having line widths of 100 ⁇ m at 150 ⁇ m spacings and perpendicular to the printing direction, with a length meter-mounted digital microscope at 200 ⁇ magnification, measuring the spacings between the printed lateral fine lines, and calculating the difference from the printing plate design spacing of 150 ⁇ m.
• the spacings between the printed lateral fine lines were 140 ⁇ m
• the difference from the printing plate design spacing of 150 ⁇ m was 10 ⁇ m, but since the image edges are on both sides of the lateral fine lines, the width of spreading at the image edges on one side is 5 ⁇ m, and this was therefore recorded as the “image edge spreading width.”
• Evaluation of the high-quality, high-definition property of the printed images was made as follows based on direct visual and 200 ⁇ magnified observation with a digital microscope. The evaluation was conducted for 20th printed object.
• VG Absolutely no defects such as spreading, distortion, bleeding or chipping.
• G Approximately 10 ⁇ m enlargement or thinning, but no loss due to bleeding or chipping.
• F 11 ⁇ m or greater enlargement or thinning.
• P Chipping of fine lines.
• VG Printed image with satisfactory leveling property and smoothness.
• G Slightly inferior leveling property but within allowable range for practical use.
• F Leveling property within allowable range for practical use, but printing abnormalities occurred.
• P Poor leveling property and unsuitable for practical use, with printing abnormalities also present.
• Example 1 When the ink composition of Example 1 was used for black matrix (lattice) printing with a line width of 200 ⁇ m and screen printing of black stripe lines with a 150 ⁇ m line width, high-definition screen printed matter was obtained with no defects such as bleeding or chipping and a single-side spreading width of 5 ⁇ m on the lines.
• Example 2 When the ink composition of Example 2 was used for resist pattern printing including a 100 ⁇ m line width, high-definition screen printed matter was obtained with no defects such as bleeding or chipping and a pattern edge spreading width of 6 ⁇ m.
• Example 7 When the ink composition of Example 7 was used for spacer pattern printing with an 80 ⁇ m angle corner area and a 25 ⁇ m film thickness, high-definition screen printed matter was obtained with no defects such as bleeding or chipping and a pattern edge spreading width of 10 ⁇ m.
• Example 8 When the ink composition of Example 8 was used for printing of a light guiding panel dot group including a 100 ⁇ m ⁇ dot pattern, high-definition screen printed matter was obtained with no defects such as bleeding or chipping and a pattern edge spreading width of 7 ⁇ m.

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