US20130014525A1 - Switching device and air-conditioning apparatus - Google Patents

Switching device and air-conditioning apparatus Download PDF

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Publication number
US20130014525A1
US20130014525A1 US13/637,860 US201013637860A US2013014525A1 US 20130014525 A1 US20130014525 A1 US 20130014525A1 US 201013637860 A US201013637860 A US 201013637860A US 2013014525 A1 US2013014525 A1 US 2013014525A1
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United States
Prior art keywords
refrigerant
leakage
shut
indoor units
air
Prior art date
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Abandoned
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US13/637,860
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English (en)
Inventor
Hirofumi Koge
Tomokazu Kawagoe
Koji Azuma
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Filing date
Publication date
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Assigned to MITSUBISHI ELECTRIC CORPORATION reassignment MITSUBISHI ELECTRIC CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWAGOE, TOMOKAZU, AZUMA, KOJI, KOGE, HIROFUMI
Publication of US20130014525A1 publication Critical patent/US20130014525A1/en
Abandoned legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/26—Refrigerant piping
    • F24F1/32—Refrigerant piping for connecting the separate outdoor units to indoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00—Fluid-circulation arrangements
    • F25B41/40—Fluid line arrangements
    • F25B41/42—Arrangements for diverging or converging flows, e.g. branch lines or junctions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00—Compression machines, plants or systems, with reversible cycle
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/006—Compression machines, plants or systems with reversible cycle not otherwise provided for two pipes connecting the outdoor side to the indoor side with multiple indoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00—Problems to be solved
    • F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
    • F25B2500/221—Preventing leaks from developing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00—Problems to be solved
    • F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
    • F25B2500/222—Detecting refrigerant leaks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00—Control issues
    • F25B2600/25—Control of valves
    • F25B2600/2519—On-off valves

Definitions

  • the present invention relates to switching devices for switching between allowing and not allowing refrigerants to flow through pipes and to air-conditioning apparatuses employing refrigeration cycles. More specifically, the present invention relates to a switching device or the like that cuts off the refrigerant in times of refrigerant leakage in an air-conditioning apparatus.
  • an air-conditioning apparatus for example, a compressor, a four-way valve, an outdoor-unit-side heat exchanger, an expansion valve, and an indoor-unit-side heat exchanger are sequentially connected to one another with refrigerant pipes, whereby a refrigerant circuit (refrigeration cycle) through which a refrigerant is made to circulate is provided.
  • a refrigerant circuit refrigeration cycle
  • heat is transferred to and from air or the like, which is a subject of heat exchange. Utilizing this, an air-conditioning operation, a cooling operation, and the like are performed while the pressure of the refrigerant flowing through the pipes is varied.
  • the refrigerant In general, in such an air-conditioning apparatus, the refrigerant is confined in and is made to circulate through devices (means) and pipes included in the refrigerant circuit. Nevertheless, the refrigerant may leak to the outside of the circuit caused by some reason such as connection failure or aging deterioration. If the refrigerant leaks, desired air conditioning cannot be achieved. Moreover, there may be cases such as the refrigerant catching fire. Such a situation is not good for one's health.
  • an air-conditioning apparatus includes a refrigerant leakage sensor for detecting the leakage of a refrigerant from an indoor-side heat exchanger to the outside and a pair of solenoid valves for cutting off the flow of the refrigerant that are each provided at positions of the refrigerant circuit on the refrigerant inlet and outlet sides of the indoor-side heat exchanger. If the refrigerant leakage sensor detects any refrigerant leakage, refrigerant-collecting means causes the apparatus to perform a cooling operation.
  • the on-off valve provided on a side in which the refrigerant that is in a liquid state (a liquid refrigerant) flows (the refrigerant may be a two-phase gas-liquid refrigerant) is first closed. Subsequently, after a predetermined period of time has elapsed, the other on-off valve provided on a side in which the refrigerant that is in a gas state (a gas refrigerant) flows (the refrigerant may be a two-phase gas-liquid refrigerant) is closed (see Patent Literature 1, for example).
  • Patent Literature 1 Japanese Unexamined Patent Application Publication No. 6-180166
  • the on-off valves provided before and after the indoor-unit-side heat exchanger are independent of each other.
  • such on-off valves are provided to each of the indoor units thus becoming dispersed and rendering the apparatus to become large. Consequently, cost of the apparatus is increased.
  • the ease of maintenance is hindered. In particular, if refrigerant leakage from an indoor unit is detected, it takes some time to recover those indoor units at its initial stage.
  • the apparatus does not include any means for performing checking of airtightness, for vacuuming, for adding the refrigerant, and so forth between each of the on-off valves and the indoor unit. Therefore, in the case of a multisystem in which a plurality of indoor units are connected, the indoor units cannot be recovered individually, for example. Hence, the system as a whole needs to be stopped. During the stoppage, any operations concerning air conditioning cannot be performed.
  • the invention is made to solve the above existing problems and to provide a switching device or the like that is capable of efficiently performing operations such as the cutting off of a refrigerant and that is easy to maintain, design, and manufacture at a low cost even if the switching device is included in, for example, an air-conditioning apparatus with a plurality of indoor units.
  • a switching device includes a plurality of shut-off valves that each cut off the flow of a refrigerant and that are provided in a plurality of pipes between a heat source unit and a plurality of indoor units, the pipes making the refrigerant circulate.
  • the shut-off valves are integrated into pairs. A number of pairs of the shut-off valves corresponding to the number of indoor units are grouped together.
  • the shut-off valves provided in correspondence with the plurality of pipes connecting the heat source unit and the indoor units are integrated into pairs, and the pairs corresponding in number to the number of indoor units are grouped together. Therefore, a small switching device can be obtained.
  • such a switching device can be obtained at a low manufacturing cost, contributing to cost reduction. Furthermore, the integration and grouping facilitates the connection of the indoor units and the respective pairs of the shut-off valves. Furthermore, the ease of maintenance (serviceability) can be improved.
  • FIG. 1 illustrates a switching device B according to Embodiment 1 of the invention.
  • FIG. 2 illustrates a section of the switching device B.
  • FIG. 3 illustrates an air-conditioning apparatus including the switching device B.
  • FIG. 4 illustrates the flow of a refrigerant in a cooling operation.
  • FIG. 5 illustrates the flow of the refrigerant in a heating operation.
  • FIG. 6 illustrates a section of a switching device B according to Embodiment 2 of the invention.
  • FIG. 7 illustrates a configuration of a refrigerant-leakage-monitoring system according to Embodiment 4 of the invention.
  • FIG. 8 is a flowchart concerning refrigerant-leakage monitoring according to Embodiment 4.
  • FIG. 1 includes diagrams illustrating a switching device B according to Embodiment 1 of the invention in which a plurality of shut-off valves are integrated and grouped together.
  • FIGS. 1( a ) and 1 ( b ) illustrate the switching device B seen from different directions.
  • solenoid coils (not illustrated) functioning as actuators that open and close shut-off valves 10 and 11 with the use of electromagnetic forces are not illustrated.
  • each of the shut-off valves 10 and a corresponding one of the shut-off valves 11 are paired as an integral body, and a plurality of pairs are grouped together.
  • FIG. 1 illustrates a combination including three pairs of shut-off valves, namely, shut-off valves 10 c to 10 e paired to shut-off valves 11 c to 11 e, respectively.
  • the shut-off valves 10 each control communication between pipes through which a refrigerant flows in a gas state (hereinafter including a two-phase gas-liquid state), and allow or stop the passage of the refrigerant flowing therethrough.
  • the shut-off valves 11 each control communication between pipes through which the refrigerant flows in a liquid state (hereinafter including a two-phase gas-liquid state), and allow or stop the passage of the refrigerant flowing therethrough. Configurations and so forth of the shut-off valves 10 and the shut-off valves 11 will be described separately below.
  • a pipe 6 B and a pipe 7 B are provided to connect the switching device B to a first connection pipe 6 and a second connection pipe 7 , respectively, which will be described separately below.
  • Pipes 6 c to 6 e are each connected to a corresponding one of the shut-off valves 10 c to 10 e at one end thereof and to a corresponding one of indoor units C, D, and E, which will be described separately below, at the other end thereof.
  • Pipes 7 c to 7 e are each connected to a corresponding one of the shut-off valves 11 c to 11 e at one end thereof and to a corresponding one of the indoor units C, D, and E, described separately below, at the other end thereof.
  • FIG. 2 illustrates a section Z-Z 1 of the switching device B illustrated in FIG. 1 .
  • FIG. 2 illustrates a state where the electric coils are not energized.
  • a configuration of the shut-off valve 11 e will be described mainly.
  • the shut-off valve 11 e allows the pipe 7 B that is connected to the first connection pipe 7 and the pipe 7 e that is connected to the indoor unit E to communicate with each other when a corresponding one of the solenoid coils is energized.
  • the shut-off valve 11 e includes, between the pipe 7 B and the pipe 7 e, a main valve chamber 17 b that forms a space in which a main valve 21 b can move.
  • a valve seat 18 b having a hole 22 b is provided at the boundary between the main valve chamber 17 b and the pipe 7 e.
  • a lid body 19 b is screwed to a main body with its female screw portion, whereby the space in the main valve chamber 17 b and a space on the outside are isolated (parted) from each other.
  • the main valve 21 b slides along the wall of the main valve chamber 17 b due to changes in the pressure in the main valve chamber 17 b, thereby opening and closing the hole 22 b of the valve seat 18 b.
  • the lid body 19 b includes a sub-valve chamber 24 b that communicates with the main valve chamber 17 b via a first communication port 23 .
  • the sub-valve chamber 24 b provides a space that allows a sub-valve 28 b to slide and move therein.
  • the sub-valve 28 b opens and closes a pilot hole 27 b provided at a lid-body port 26 b.
  • a second communication port 29 b that allows the sub-valve chamber 24 b and the pipe 7 e to communicate with each other includes a main-body port 30 b and the lid-body port 26 b.
  • the lid-body port 26 b is provided in the lid body 19 b and communicates with the main-body port 30 b.
  • the lid body 19 b is screwed and fixed to the main body, whereby a cylindrical space 31 b is provided between the main body and the lid body 19 b. Therefore, the lid-body port 26 b may be provided at any circumferential position.
  • the lid body 19 b is provided as a component (see FIG. 2 ) including a case 33 b that houses the sub-valve 28 b and a spring 32 b.
  • the case 33 b is brazed to an opening of the sub-valve chamber 24 .
  • the lid body is assembled with an O-ring 34 b for sealing the main valve chamber 17 b.
  • the solenoid coil for applying suction to the sub-valve 28 b is attached to the case 33 b separately from and independent of the main body.
  • the O-ring 34 b is provided for isolating a space 35 b provided between the main valve 21 b and the lid body 19 b from the space 31 b.
  • the first communication port 23 b extends parallel to the main valve 21 b. A clearance (gap) necessary for the sliding is provided between the main valve chamber 17 b and the main valve 21 b.
  • the shut-off valve 10 e allows the pipe 6 B, which is connected to the first connection pipe 6 at the one end thereof, and the 6 e, which is connected to the indoor unit E at the other end thereof, to communicate with each other when the solenoid valve coil is energized.
  • the configuration of the shut-off valve 10 e, functions of means included therein, and so forth are basically the same as those of the shut-off valve 11 e, and individual means corresponding thereto are each denoted with a suffix a instead of a suffix b.
  • shut-off valve 11 e is taken as a representative and will be described with reference to FIG. 2 .
  • the solenoid coil is not energized, the pilot hole 27 b of the lid-body port 26 b is sealed by the spring 32 b, as illustrated in FIG. 2 .
  • P 1 , P 2 , and P 3 the pressures in a space 36 b provided in the pipe 7 B, the space 35 b provided in the main valve chamber 17 b, and a space 37 b provided in the pipe 7 e.
  • P 1 , P 2 , and P 3 the relationship among the pressures is expressed by P 1 ⁇ P 2 >P 3 .
  • the main valve 21 b seals the hole 22 b of the valve seat 18 b, thereby cutting off a flow path that allows the pipe 7 B and the pipe 7 e to communicate with each other.
  • the solenoid coil When the solenoid coil is energized, the solenoid coil generates an electromagnetic force.
  • the electromagnetic force causes the sub-valve 28 b to move toward the upper side of the case 33 b, whereby the pilot hole 27 b of the lid-body port 26 b is opened. Therefore, the space 35 b in the main valve chamber 17 b that is nearer to the first communication port 23 b communicates with the space 37 b in the pipe 7 e via the first communication port 23 b, the sub-valve chamber 24 b, the lid-body port 26 b, the space 31 b, and the main-body port 30 b.
  • the relationship among the pressures in this state is expressed by P 1 >P 2 ⁇ P 3 .
  • FIG. 3 illustrates a configuration of an air-conditioning apparatus including the switching device B.
  • Embodiment 1 concerns a case where the air-conditioning apparatus including the switching device B is a refrigeration cycle apparatus as illustrated in FIG. 3 .
  • the air-conditioning apparatus according to Embodiment 1 includes a refrigerant circuit in which a heat source unit A is connected to the indoor units C, D, and E with pipes.
  • the switching device B illustrated in FIGS. 1 and 2 is provided between the heat source unit A and the indoor units C, D, and E.
  • the heat source unit A and the switching device B are connected to each other with the first connection pipe 6 and the second connection pipe 7 .
  • the refrigerant flows in a gas state through the first connection pipe 6 .
  • the refrigerant flows in a liquid state through the second connection pipe 7 .
  • the first connection pipe 6 has a larger diameter than the second connection pipe 7 .
  • the switching device B is connected to the indoor units C, D, and E with indoor-side first connection pipes 6 c to 6 e, respectively, and with indoor-side second connection pipes 7 c to 7 e, respectively.
  • the heat source unit A according to Embodiment 1 includes a compressor 1 , a four-way valve 2 , a heat-source-side heat exchanger (outdoor heat exchanger) 3 , and an accumulator 4 .
  • the compressor 1 compresses the refrigerant suctioned thereinto and discharges the refrigerant.
  • the compressor 1 is not particularly limited to but may be configured such that the capacity of the compressor 1 (the amount of refrigerant to be discharged per unit hour) is changeable by arbitrarily changing the operating frequency by using, for example, an inverter circuit or the like.
  • the four-way valve 2 is a valve for switching the flow of the refrigerant between, for example, a cooling operation and a heating operation.
  • the heat-source-side heat exchanger 3 exchanges heat between the refrigerant and air (outside air).
  • the heat-source-side heat exchanger 3 functions as an evaporator, in which heat is exchanged between a low-pressure refrigerant that has flowed from the second connection pipe 7 and air, whereby the refrigerant is evaporated and gasified.
  • the heat-source-side heat exchanger 3 functions as a condenser, in which heat is exchanged between the refrigerant that has flowed from the four-way valve 2 and that is compressed by the compressor 1 and air, whereby the refrigerant is condensed and liquefied.
  • the accumulator 4 is means that store, for example, excessive refrigerant in a liquid state.
  • the indoor units C, D, and E include flow control devices 9 ( 9 c to 9 e ), respectively, and use-side heat exchangers (indoor heat exchangers) 5 ( 5 c to 5 e ), respectively.
  • the flow control devices 9 and the use-side heat exchangers 5 are connected to each other with connection pipes 8 ( 8 c to 8 e ), respectively.
  • the flow control devices 9 control the pressure of the refrigerant in the respective use-side heat exchangers 5 by changing the opening degrees thereof.
  • the use-side heat exchangers 5 each exchange heat between the refrigerant and air.
  • the use-side heat exchanger 5 functions as an evaporator, in which heat is exchanged between the refrigerant controlled to have a low pressure by a corresponding one of the flow control devices 9 and air.
  • the use-side heat exchanger 5 functions as a condenser, in which heat is exchanged between the refrigerant that has flowed from the first connection pipe 6 and air,
  • FIG. 4 illustrates the flow of the refrigerant in the air-conditioning apparatus in the cooling operation.
  • An operation of the air-conditioning apparatus configured as illustrated in FIG. 3 will now be described on the basis of the flow of the refrigerant in the refrigerant circuit.
  • the indoor units C, D, and E are in cooling operation, and the shut-off valves 10 and 11 are open.
  • the flow of the refrigerant in the cooling operation is represented by solid-line arrows in FIG. 4 .
  • a gas refrigerant having a high temperature and a high pressure compressed by and discharged from the compressor 1 flows through the four-way valve 2 into the heat-source-side heat exchanger 3 , where the gas refrigerant exchanges its heat with air, water, or the like, thereby being condensed and liquefied into, for example, a two-phase gas-liquid refrigerant having a high temperature and a high pressure. Then, the refrigerant flows out of the heat source unit A.
  • the refrigerant flows through the second connection pipe 7 , the shut-off valves 11 c to 11 e of the switching device B, and the indoor-unit second connection pipes 7 c to 7 e into the indoor units C, D, and E.
  • the refrigerant undergoes pressure reduction in the flow control devices 9 c to 9 e and becomes low in pressure
  • the refrigerant flows through the use-side heat exchangers 5 c to 5 e, where the refrigerant is evaporated and gasified, and cools, for example, air in the rooms that are an object of heat exchange.
  • controllers that control the indoor units control the opening degrees of the flow control devices 9 c to 9 e in accordance with the degrees of superheat of the refrigerant at the outlets of the use-side heat exchangers 5 c to 5 e.
  • the refrigerant gasified by flowing through the use-side heat exchangers 5 c to 5 e flows through the indoor first connection pipes 6 c to 6 e, the solenoid valves 10 c to 10 e of the switching device B, and the first connection pipe 6 into the heat source unit A. Subsequently, the refrigerant flows through the four-way valve 2 and the accumulator 4 and is suctioned into the compressor 1 , where the refrigerant is compressed and is discharged as described above. Thus, the refrigerant circulates.
  • FIG. 5 illustrates the flow of the refrigerant in the air-conditioning apparatus in the heating operation.
  • the indoor units C, D, and E are in heating operation.
  • the flow of the refrigerant in the heating operation is represented by solid-line arrows in FIG. 5 .
  • the gas refrigerant having a high temperature and a high pressure compressed by and discharged from the compressor 1 flows through the four-way valve 2 out of the heat source unit A. Subsequently, the refrigerant flows through the first connection pipe 6 , the shut-off valves 10 c to 10 e of the switching device B, and the indoor-unit first connection pipes 6 c to 6 e into the indoor units C, D, and E.
  • the controllers that control the indoor units control the opening degrees of the flow control devices 9 c to 9 e in accordance with the degrees of subcooling of the refrigerant at the outlets of the use-side heat exchangers 5 c to 5 e. Then, the refrigerant undergoes pressure reduction in the flow control devices 9 c to 9 e becoming low in pressure and flows out of the indoor units C, D, and E.
  • the refrigerant flows through the second connection pipe 7 , the shut-off valves 11 c to 11 e of the switching device B, and the indoor-unit second connection pipes 7 c to 7 e into the heat source unit A.
  • the refrigerant that has flowed into the heat source unit A exchanges its heat with air, water, or the like, whereby the refrigerant is evaporated and gasified.
  • the refrigerant flows through the four-way valve 2 and the accumulator 4 and is suctioned into the compressor 1 , where the refrigerant is condensed and is discharged as described above.
  • the refrigerant circulates.
  • a refrigerant circuit in which the heat source unit A and the indoor units C, D, and E are connected to each other with the pipes 6 , 7 , and others.
  • the switching device B is incorporated into the refrigerant circuit such that the shut-off valves 10 and 11 that cut off the flow of the refrigerant are integrated into pairs and are grouped together in accordance with the number of indoor units. Therefore, refrigerant leakage into rooms can be suppressed with a small and simple configuration, and a low-cost product can be provided. Since the pairs of the shut-off valves 10 and 11 corresponding in number to the number of indoor units are provided, only indoor units concerning refrigerant leakage can be separated from the refrigerant circuit.
  • shut-off valves 10 and 11 are integrated as the switching device B, the ease of service and maintenance is high and disassembling and the like is easy. Furthermore, since such work can be performed smoothly, working time can be reduced. Accordingly, the downtime of the indoor units concerning refrigerant leakage can be reduced, realizing quick recovery. Consequently, the life increases. In addition, since the shut-off valves 10 and 11 are integrated into pairs and are grouped together, manufacturing (production) efficiency can be increased.
  • Embodiment 1 concerns a case where the switching device B includes three pairs of the shut-off valves 10 and 11 , the number of pairs is not necessarily limited to three and any other number of pairs also produces the same advantageous effects. Moreover, an apparatus including a plurality of heat-source-side heat exchangers 3 also produces the same advantageous effects. Furthermore, an apparatus including the heat-source-side heat exchanger 3 and an ice thermal storage tank or a water thermal storage tank (including a hot-water type) that are provided in series or in parallel also produces the same advantageous effects.
  • FIG. 6 illustrates a switching device B according to Embodiment 2 of the invention.
  • the switching device B according to Embodiment 2 includes connecting portions Fa provided in correspondence with the pipes 6 c to 6 e and connecting portions Fb provided in correspondence with the pipes 7 c to 7 e.
  • one of the connecting portions Fa communicates with the pipe 6 e and allows a fluid (a gas or a liquid) to flow to and from the outside of the refrigerant circuit.
  • one of the connecting portions Fb communicates with the pipe 7 e and allows a fluid to flow to and from the outside of the refrigerant circuit.
  • the connecting portions Fa and Fb are provided to the pipes 6 c to 6 e and 7 c to 7 e, respectively, of the switching device B that are provided in correspondence with the indoor units C to E, and a fluid is allowed to flow to and from the outside of the refrigerant circuit. Furthermore, checking of airtightness, vacuuming, addition of the refrigerant, and so forth are made possible.
  • an air-conditioning apparatus is provided in which, for example, maintenance of any indoor units for which refrigerant leakage is detected can be easily performed in a short time while the air-conditioning operations of the other indoor units are continued.
  • each connecting portion Fb includes a pipe 12 b, a joint 13 b, a cap 14 b, a valve 15 b, and a convex-shaped member 16 b.
  • the pipe 12 b is connected to the pipe 7 e by brazing.
  • the pipe 12 b is in communication with the pipe 7 e.
  • the joint 13 b includes the valve 15 b, which has the convex-shaped member 16 b inserted therein.
  • One end of the joint 13 b is connected to the pipe 12 b by brazing.
  • the other end of the joint 13 b has a male screw portion, onto which the cap 14 b is screwed such that the other end of the joint 13 b is not in contact with the convex-shaped member 16 b.
  • the convex-shaped member 16 b functions as a stopper that isolates the outside.
  • Each connecting portion Fa includes a pipe 12 a connected to the pipe 7 e by brazing.
  • the configuration of the connecting portion Fa, functions of means included therein, and so forth are basically the same as those of the connecting portion Fb, and individual means are each denoted with a suffix a.
  • the following description concerns a measure using the connecting portions Fa and Fb that is to be taken in a case where the refrigerant has leaked in a certain indoor unit (the indoor unit E in the case of FIG. 6 ).
  • the indoor unit E in the case of FIG. 6 .
  • the shut-off valves 10 e and 11 e are closed and the indoor unit E is isolated from the flow path (circulation cycle) of the refrigerant.
  • checking is performed locating the part of the indoor unit E where the refrigerant has leaked.
  • an inert gas such as nitrogen is enclosed from the outside via one of or both of the connecting portions Fa and Fb.
  • the part causing the refrigerant leakage can be located.
  • the inert gas is suctioned and is collected via one of or both of the connecting portions Fa and Fb.
  • the connecting portions Fa and Fb are connected to a vacuum pump.
  • vacuuming can be performed.
  • a specific amount of refrigerant can be supplied thereinto.
  • Such a measure may be performed not only in times of refrigerant leakage but also in times of inspection and the like,
  • the connecting portions Fa and Fb are provided in correspondence with the shut-off valves 10 and 11 such that a fluid is allowed to flow to and from the outside. Therefore, for example, the occurrence of any refrigerant leakage, the location of the leakage, and so forth can be checked by supplying inert gas into the indoor unit that is isolated from the refrigerant circuit with the shut-off valves 10 and 11 , while the other indoor units are allowed to perform air conditioning. In addition, vacuuming by suction, addition of the refrigerant, and so forth can be performed via the connecting portions Fa and Fb. Hence, the ease of service and maintenance is high, and users in the rooms do not feel uncomfortable. Moreover, the indoor unit can be recovered quickly.
  • Embodiment 3 an operation of the switching device B performed when a certain indoor unit has caused refrigerant leakage will be described with reference to FIG. 3 .
  • the following description concerns a case where refrigerant leakage has occurred in a room installed with the indoor unit E.
  • the predetermined period of time is a time period that is sufficient for the refrigerant to flow out of the indoor unit E, although the time period varies depending on the size of the indoor unit E (the distance over which the refrigerant flows, and so forth).
  • the refrigerant flows into the indoor unit E in a gas state. Therefore, the shut-off valve 10 e is closed, and the flow of the refrigerant that is about to flow into the indoor unit E is stopped. Then, after a predetermined period of time has elapsed, the shut-off valve 11 e is closed.
  • the reduction in the amount of refrigerant flowing through the refrigerant circuit is suppressed, and the influence of the refrigerant leakage to the operation is reduced. Further, the amount of refrigerant leaking to the room can be reduced.
  • the predetermined period of time may be different from the predetermined period of time employed in the case of the cooling operation described above.
  • a refrigerant circuit is provided in which the heat source unit A and the indoor units C to E are connected to each other with the pipes 6 , 7 , and others.
  • the switching device B is incorporated into the refrigerant circuit such that the shut-off valves 10 and 11 that cut off the flow of the refrigerant are integrated into pairs and are grouped together in accordance with the number of indoor units. Therefore, refrigerant leakage into rooms can be suppressed with a small and simple configuration. Hence, while the safety is enhanced by suppressing the reduction in the density of oxygen in the rooms, a low-cost product can be provided.
  • Embodiment 3 concerns a case where refrigerant leakage has occurred in one indoor unit, the same advantageous effects are produced in a case where, for example, refrigerant leakage occurs in a plurality of indoor units.
  • FIG. 7 illustrates a configuration of a leakage monitoring system provided in an air-conditioning apparatus according to Embodiment 4 of the invention.
  • refrigerant leakage sensors 39 c to 39 e are provided in rooms installed with the indoor units C to E, respectively, and detect the state of the refrigerant in the rooms. If, for example, it is determined that the density of the refrigerant has reached a predetermined value or higher, it is regarded that refrigerant leakage has been detected. Then, a leakage signal notifying the refrigerant leakage state is issued.
  • a heat-source-unit control device 41 controls means included in the heat source unit A.
  • the heat-source-unit control device 41 includes communication means for performing communication with other devices included in the air-conditioning apparatus and is capable of communication of various kinds of signals.
  • the heat-source-unit control device 41 also includes recording means (a memory) and thus records data on refrigerant leakage.
  • Indoor-unit control devices 42 c to 42 e control means included in the respective indoor units C to E.
  • the indoor-unit control devices 42 c to 42 e are capable of communicating with the heat-source-unit control device 41 through various kinds of signals.
  • the indoor-unit control devices 42 c to 42 e also perform processing for letting display means of remote controllers 43 c to 43 e to display operating states and so forth.
  • An interface device 40 transmits, to the switching device B via control lines, signals concerning the closing (cutting off of the refrigerant, hereinafter the signals are referred to as closing signals) transmitted from the heat-source-unit control device 41 .
  • the interface device 40 makes the solenoid coils of shut-off valves 10 and 11 that are to be closed be energized.
  • the interface device 40 is connected to communication lines connecting the heat-source-unit communication device 41 and the indoor-unit communication devices 42 c to 42 e and is thus capable of communicating therewith over a common communication system. Hence, the probability of failure occurring only to communication concerning refrigerant leakage is reduced.
  • the remote controllers 43 c to 43 e are input means that allow the users to input instructions to the indoor units C to E.
  • the remote controllers 43 c to 43 e including the display means, display operating states and so forth in accordance with the signals from the indoor units C to E.
  • the remote controllers 43 c to 43 e display information on refrigerant leakage in accordance with the signals.
  • FIG. 8 is a flowchart concerning the leakage monitoring according to Embodiment 4.
  • Embodiment 4 a case where the refrigerant leakage sensor 39 c has detected refrigerant leakage will be described. For example, if the refrigerant leakage sensor 39 c provided in the room detects a refrigerant density higher than or equal to a predetermined value (step S 1 ), a leakage signal is transmitted from the refrigerant leakage sensor 39 c to the indoor-unit control device 42 c of the indoor unit C.
  • the indoor-unit control device 42 c receives the leakage signal from the refrigerant leakage sensor 39 c. Subsequently, the indoor-unit control device 42 c makes, for example, the display means of the remote controller 43 c to display information on the leakage (step S 2 ), and transmits, to the heat-source-unit control device 41 , a refrigerant-leakage-information signal based on the leakage signal received. In this step, if, for example, any sound can be generated, an alert or the like may be issued.
  • the heat-source-unit control device 41 When the heat-source-unit control device 41 receives the refrigerant-leakage-information signal, the heat-source-unit control device 41 records data on the leakage in the recording means provided in the heat-source-unit control device 41 (step S 3 ). Although the data is stored in the storage means in this case, a signal may be transmitted, for example, to a superordinate device (for example, a centralized controller or the like). Subsequently, the heat-source-unit control device 41 transmits to the interface device 40 a closing signal for closing the shut-off valves 10 c arid 11 c corresponding to the indoor unit C.
  • a superordinate device for example, a centralized controller or the like
  • the interface device 40 transmits the closing signal to the switching device B.
  • step S 4 operations of the switching device B and the operations of the shut-off valves 10 and 11 that conduct the measure, which are performed in accordance with the closing signal, are the same as those described in Embodiments 1 and 3.
  • the interface device 40 that transmits instruction signals to the switching device B is connected to communication control lines that normally connect and allow communication between the heat source unit A and the indoor units C to E, and the communication thereamong is achieved over a common communication system. Therefore, the occurrence of communication failure is prevented. Hence, a stabilized operation is achieved, and the occurrence of refrigerant leakage to the rooms is suppressed.
  • Embodiment 4 concerns a case where instructions to the interface device 40 are made by the heat source unit A
  • the invention is not limited thereto.
  • instruction signals may be directly transmitted to the interface device 40 from the indoor units C to E.
  • FIG. 7 illustrates a configuration in which the interface device 40 and the heat source unit A are separate from each other, the interface device 40 may be, for example, included in the heat source unit A.
  • the above embodiments concern a case where the switching device B is included in an air-conditioning apparatus.
  • the invention is not limited to such an apparatus and is also applicable to any other refrigeration cycle apparatuses such as a refrigeration apparatus, a heat pump apparatus, and the like, each including a refrigerant circuit in which a refrigerant circulates through pipes.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Air Conditioning Control Device (AREA)
  • Other Air-Conditioning Systems (AREA)
US13/637,860 2010-05-12 2010-05-12 Switching device and air-conditioning apparatus Abandoned US20130014525A1 (en)

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EP (1) EP2570740B1 (fr)
JP (1) JPWO2011141959A1 (fr)
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US20120000553A1 (en) * 2010-06-30 2012-01-05 Fujitsu General Limited Refrigerant distribution unit for air conditioner
US20140026603A1 (en) * 2012-07-30 2014-01-30 Fujitsu General Limited Outdoor unit for air-conditioning apparatus, and air-conditioning apparatus
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Publication number Publication date
CN102893095A (zh) 2013-01-23
EP2570740A1 (fr) 2013-03-20
WO2011141959A1 (fr) 2011-11-17
EP2570740A4 (fr) 2017-12-13
CN102893095B (zh) 2016-01-06
EP2570740B1 (fr) 2019-02-27
JPWO2011141959A1 (ja) 2013-07-22

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