US20020149948A1 - Illumination lamp equipment - Google Patents
Illumination lamp equipment Download PDFInfo
- Publication number
- US20020149948A1 US20020149948A1 US09/987,312 US98731201A US2002149948A1 US 20020149948 A1 US20020149948 A1 US 20020149948A1 US 98731201 A US98731201 A US 98731201A US 2002149948 A1 US2002149948 A1 US 2002149948A1
- Authority
- US
- United States
- Prior art keywords
- illumination lamp
- led
- connector
- hot
- printed board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14836—Preventing damage of inserts during injection, e.g. collapse of hollow inserts, breakage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/747—Lightning equipment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/80—Light emitting diode
Definitions
- the present invention relates to an improvement of illumination lamp equipment to be mounted on the vehicle illumination such as the interior lighting of the window control switch, the interior lighting of the ashtray, and the foot lighting, or on the front panel of the electronic equipment, comprising a LED, a small light bulb, or the like for indicating the operating position or the driving condition.
- the conventional lighting tool used for illumination lamp equipment described above includes LEDs or small light bulbs.
- the exposed portion of the LED or the small light bulb is made of glass or synthetic resin. Therefore, it is difficult to mount these illumination lamps on the vehicle or on the electronic equipment in the exposed state and it may be broken very easily in the exposed state.
- a housing for mounting the illumination lamp such as the LED or the small light bulb is manufactured and the illumination lamp is fitted into the housing.
- the housing is constructed of two halves or formed into cylindrical shape, it is necessary to combine two halves and secure with an adhesive agent with the illumination lamp mounted, or to close the lid with the illumination lamp mounted. Therefore, there is a problem in that the point of fixation between the housing and the illuminating lamp is susceptible to generation of a gap, which may result in entering of dust or backlash, in addition to the problem in that the number of components or the number of manufacturing steps increases.
- the temperature of the resin is in the range of 240 to 300° C. and the injection pressure is in the range of 400 to 1300 Kg/cm 2 at the time of injection as shown in FIG. 5, and thus the illumination lamp such as the LED or the small light bulb may be melt disadvantageously by the temperature of the resin or may be broken by the injection pressure.
- the present invention is intended to solve the problems described above, and it is an object of the present invention to provide an illumination lamp equipment in which the illumination lamp is not melted or damaged during injection molding by employing a hot-melt resin as a material for molding the illumination lamp.
- the illumination lamp equipment is constructed in such a manner that the illumination lamp such as a LED or a small light bulb is molded with a hot-melt resin with a part of the head portion of the illuminating lamp exposed.
- the lead exposed from the molded portion may be connected to the connector, and in the case where a LED is used as an illuminating lamp, it is also possible to connect the lead of the LED to the printed board to which a resistor is connected, and then mold the LED and the printed board with the hot-melt resin except for a part of the head portion of the LED.
- the lead of the illumination lamp constructed of a LED or a small light bulb is connected to the terminal of the connector in advance, the illumination lamp and a part of the connector are molded with the hot-melt resin with a part of the illumination lamp exposed, and a LED is used as an illumination lamp, it may be constructed in such a manner that the lead of the LED is connected to the printed board to which a resistor is connected, and then the printed board is connected in turn to the connector, and subsequently, the printed board, the LED except for a part of the head portion, and a part of the connector are molded with the hot-melt resin.
- FIG. 1 is a perspective view of the illumination lamp equipment according to the first embodiment of the present invention showing a state before molding
- FIG. 2 is the same view as FIG. 1 showing a state after molding
- FIG. 3 is a perspective view of the second embodiment showing a state before molding
- FIG. 4 is the same view as FIG. 3 showing a state after molding
- FIG. 5 is a comparative table showing the injection temperature and the injection pressure that vary according to the material of molding resin.
- FIG. 1 and FIG. 2 show the first embodiment, in which the connector 1 to be connected to the power supply (the connector shown in the figure is a female connector) and the illumination lamp 2 such as a LED, a small light bulb, or the like (the LED is shown in the figure) are provided separately, and the LED 2 and the connector 1 is connected by the lead 3 .
- the connector 1 to be connected to the power supply the connector shown in the figure is a female connector
- the illumination lamp 2 such as a LED, a small light bulb, or the like
- the connector 1 used here is a known type, which is detachably mounted to the male connector (not shown) for receiving power supply. Since the terminal of the illumination lamp 2 is connected to the printed board 4 to which a protective resistor (not shown) is connected, and the printed board 4 is in turn connected to the lead 3 , the illumination lamp 2 is electrically connected to the connector 1 .
- the printed board 4 and the illumination lamp 2 except for a part of the head portion are molded by injection molding using a hot-melt resin.
- the portion formed by molding is referred to as a molded portion 5 .
- the temperature of the hot-melt resin during injection is in the range of 175 to 225° C. and the injection pressure thereof is in the range of 3 to 35 Kg/cm 2 as is apparent from FIG. 5, which is lower both in temperature and pressure in comparison with the generally used synthetic resin, even the illumination lamp 2 such as a LED, a small light bulb, or the like that may easily be affected by heat and pressure may be prevented from being melted by heat or being broken by the pressure.
- the hot-melt resin is a material that is primarily used for adhesive agent, it exhibits superior adhesiveness, waterproof property, dust-proof property, and shake-proof property, molding the illumination lamp 2 with a hot-melt resin having such characteristics may prevent occurrence of breakdown even when it gets wet in the rain or gathers dust, or even when it is exposed to vibration during travel when mounted on the vehicle.
- the molded portion 5 is formed with a projection 5 a.
- the projection 5 a is to be used as a claw for fixing to the mounted member such as the vehicle, the electronic equipment or the like, and the configuration thereof may be modified depending on that of the mounting portion of the mounted member.
- FIG. 3 and FIG. 4 the second embodiment will be described.
- the illumination lamp 2 and the connector 1 are combined as a single unit.
- the same reference numerals as the first embodiment described above designate the same members, and the description is not made again.
- a part of the connector 1 , the entire printed board 4 , and the illumination lamp 2 except for the head portion are molded with a hot-melt resin in a state in which the conductive pattern of the printed board 4 on which the illumination lamp 2 is mounted and the terminal of the connector 1 are soldered.
- the illumination lamp integrated with the connector 1 is obtained while preventing the illumination lamp 2 from being melted or damaged as in the case of the first embodiment.
- the connector 1 can also be mounted. Therefore, the illumination lamp 2 can receive power supply only by connecting the male connector to the connector 1 .
- the illumination lamp constructed of a LED or a small light bulb is molded with a hot-melt resin with a part of the head portion of the illumination lamp exposed in the present invention, the illumination lamp is prevented from being melted or damaged due to the temperature of the pressure during molding. Concurrently, since the illumination lamp is covered by the hot-melt resin except for the head portion, it is prevented from being damaged even when an impact is applied thereto when it is mounted on the mounted body or while it is in use.
- the connector is fixed on the mounted body simply by mounting the illumination lamp on the mounted body, thereby eliminating the necessity of the lead, simplifying the mounting operation onto the mounted body, and decreasing time and cost.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
- Led Device Packages (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/454,600 US6834980B2 (en) | 2001-04-13 | 2003-06-05 | Illumination lamp equipment |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001114973A JP3660267B2 (ja) | 2001-04-13 | 2001-04-13 | 照明灯用具 |
JP2001-114973 | 2001-04-13 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/454,600 Division US6834980B2 (en) | 2001-04-13 | 2003-06-05 | Illumination lamp equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
US20020149948A1 true US20020149948A1 (en) | 2002-10-17 |
Family
ID=18965947
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/987,312 Abandoned US20020149948A1 (en) | 2001-04-13 | 2001-11-14 | Illumination lamp equipment |
US10/454,600 Expired - Lifetime US6834980B2 (en) | 2001-04-13 | 2003-06-05 | Illumination lamp equipment |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/454,600 Expired - Lifetime US6834980B2 (en) | 2001-04-13 | 2003-06-05 | Illumination lamp equipment |
Country Status (6)
Country | Link |
---|---|
US (2) | US20020149948A1 (de) |
JP (1) | JP3660267B2 (de) |
CN (1) | CN1215280C (de) |
CA (1) | CA2364809C (de) |
DE (2) | DE10211913A1 (de) |
GB (1) | GB2374403B (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004023033A1 (en) * | 2002-09-06 | 2004-03-18 | Koninklijke Philips Electronics N.V. | Led assembly |
US7160140B1 (en) | 2005-07-13 | 2007-01-09 | Gelcore Llc | LED string light engine |
US20070087619A1 (en) * | 2005-07-13 | 2007-04-19 | Gelcore, Llc | Led string light engine and devices that are illuminated by the string light engine |
US20070121326A1 (en) * | 2005-11-29 | 2007-05-31 | Gelcore, Llc | LED lighting assemblies with thermal overmolding |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4757427B2 (ja) | 2002-02-15 | 2011-08-24 | 三菱電機株式会社 | 傾斜角度測定装置 |
DE102005048497B4 (de) * | 2005-10-07 | 2007-06-21 | G.L.I. Global Light Industries Gmbh | Kraftfahrzeugaußenleuchte mit Leuchtdiode |
DE102006021973A1 (de) * | 2006-05-03 | 2007-11-15 | Schefenacker Patents S.à.r.l. | Leuchte mit wenigstens einer Leuchtmitteleinheit für Fahrzeuge, vorzugsweise für Kraftfahrzeuge |
US7318750B1 (en) * | 2006-12-08 | 2008-01-15 | Belkin International, Inc. | Apparatus for managing multiple computers with a cartridge connector |
US20080137377A1 (en) * | 2006-12-11 | 2008-06-12 | Gelcore, Llc | Led light engine and method of manufacturing |
GB0625315D0 (en) * | 2006-12-19 | 2007-01-24 | Weatherley Richard | Lighting system utilising RJ45 patch leads |
JP4769214B2 (ja) | 2007-03-22 | 2011-09-07 | 株式会社テーアンテー | 車両用室内灯装置 |
CN101871614A (zh) * | 2010-05-21 | 2010-10-27 | 东风汽车有限公司 | 一种照明灯及其制造方法 |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
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US3617962A (en) * | 1970-04-03 | 1971-11-02 | American Chain & Cable Co | Automatic guidance system for vehicles |
JPS57189831A (en) * | 1981-05-20 | 1982-11-22 | Nippon Light Metal Co Ltd | Method of injection-molding hot-melt material to surface of shaped article |
US4471414A (en) * | 1982-03-11 | 1984-09-11 | Savage John Jun | Integrated light unit and circuit element attachable to circuit board |
DE3504986A1 (de) * | 1985-02-14 | 1986-08-14 | Hüls AG, 4370 Marl | Formmassen auf basis von linearen, hochmolekularen polyestern |
JPS62176991U (de) * | 1986-04-28 | 1987-11-10 | ||
JPS63129984U (de) * | 1987-02-18 | 1988-08-25 | ||
JPH089865Y2 (ja) * | 1988-08-04 | 1996-03-21 | 富士電機株式会社 | 近接スイッチ |
KR100196296B1 (ko) * | 1991-01-18 | 1999-06-15 | 마쯔무라 미노루 | 차량용 리어윈도 스톱램프 |
JPH04136859U (ja) * | 1991-06-14 | 1992-12-21 | 白澤電気株式会社 | 絶縁保持体付電球 |
JPH06139808A (ja) * | 1992-10-23 | 1994-05-20 | Tokyo Electric Co Ltd | 電気部品保持装置 |
JPH0747763Y2 (ja) * | 1993-05-31 | 1995-11-01 | ▲イー▼豪企業股▲ヒン▼有限公司 | 装飾用豆電球のソケット |
JP3006651B2 (ja) | 1993-10-08 | 2000-02-07 | 株式会社タツノ・メカトロニクス | フロート式液面計 |
JPH09199083A (ja) * | 1996-01-11 | 1997-07-31 | Nec Home Electron Ltd | 表示用放電灯装置 |
JP3018016B2 (ja) * | 1996-10-01 | 2000-03-13 | エイテックス株式会社 | 表示装置の製造方法 |
US5900773A (en) * | 1997-04-22 | 1999-05-04 | Microchip Technology Incorporated | Precision bandgap reference circuit |
WO1998057342A1 (fr) * | 1997-06-13 | 1998-12-17 | Japan Pneumatics Co., Ltd. | Detecteur de proximite |
JP3194427B2 (ja) | 1997-06-13 | 2001-07-30 | ジャパンニューマチックス株式会社 | 近接スイッチ |
JPH11111133A (ja) | 1997-10-02 | 1999-04-23 | Tokin Corp | 温度スイッチ |
US6283719B1 (en) | 1998-11-05 | 2001-09-04 | Frantz Medical Development Ltd | Detecting obstructions in enteral/parenteral feeding tubes and automatic removal of clogs therefrom |
JP3062165U (ja) * | 1999-03-15 | 1999-09-28 | 國▲ふん▼ 蘇 | ツリ―ライト用ledランプ |
JP3067726U (ja) * | 1999-09-28 | 2000-04-11 | 翠端 翁 | 装飾用電球 |
GB0000511D0 (en) * | 2000-01-12 | 2000-03-01 | Oxley Dev Co Ltd | Led package |
JP3476736B2 (ja) * | 2000-03-27 | 2003-12-10 | 松下電器産業株式会社 | 管球および管球用樹脂ケースの製造方法 |
-
2001
- 2001-04-13 JP JP2001114973A patent/JP3660267B2/ja not_active Expired - Lifetime
- 2001-11-14 US US09/987,312 patent/US20020149948A1/en not_active Abandoned
- 2001-12-11 CA CA002364809A patent/CA2364809C/en not_active Expired - Lifetime
- 2001-12-19 GB GB0130350A patent/GB2374403B/en not_active Expired - Lifetime
-
2002
- 2002-03-18 DE DE10211913A patent/DE10211913A1/de not_active Withdrawn
- 2002-03-18 DE DE20221879U patent/DE20221879U1/de not_active Expired - Lifetime
- 2002-04-12 CN CNB021057028A patent/CN1215280C/zh not_active Expired - Lifetime
-
2003
- 2003-06-05 US US10/454,600 patent/US6834980B2/en not_active Expired - Lifetime
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004023033A1 (en) * | 2002-09-06 | 2004-03-18 | Koninklijke Philips Electronics N.V. | Led assembly |
US7160140B1 (en) | 2005-07-13 | 2007-01-09 | Gelcore Llc | LED string light engine |
US20070015396A1 (en) * | 2005-07-13 | 2007-01-18 | Gelcore Llc | Led string light engine |
US20070087619A1 (en) * | 2005-07-13 | 2007-04-19 | Gelcore, Llc | Led string light engine and devices that are illuminated by the string light engine |
US7520771B2 (en) | 2005-07-13 | 2009-04-21 | Lumination Llc | LED string light engine and devices that are illuminated by the string light engine |
US20090186516A1 (en) * | 2005-07-13 | 2009-07-23 | Jeffrey Nall | Led string light engine and devices that are illuminated by the string light engine |
US7677914B2 (en) | 2005-07-13 | 2010-03-16 | Lumination Llc | LED string light engine and devices that are illuminated by the string light engine |
US20070121326A1 (en) * | 2005-11-29 | 2007-05-31 | Gelcore, Llc | LED lighting assemblies with thermal overmolding |
US8371723B2 (en) | 2005-11-29 | 2013-02-12 | GE Lighting Solultions LLC | LED lighting assemblies with thermal overmolding |
US8465175B2 (en) | 2005-11-29 | 2013-06-18 | GE Lighting Solutions, LLC | LED lighting assemblies with thermal overmolding |
US8756801B2 (en) | 2005-11-29 | 2014-06-24 | GE Lighting Solutions, LLC | Method of manufacturing a lighting assembly with thermal overmolding |
Also Published As
Publication number | Publication date |
---|---|
JP3660267B2 (ja) | 2005-06-15 |
GB0130350D0 (en) | 2002-02-06 |
CN1381692A (zh) | 2002-11-27 |
CA2364809C (en) | 2007-09-04 |
GB2374403A (en) | 2002-10-16 |
DE10211913A1 (de) | 2004-11-11 |
CA2364809A1 (en) | 2002-10-13 |
US20030210545A1 (en) | 2003-11-13 |
JP2002313126A (ja) | 2002-10-25 |
DE20221879U1 (de) | 2008-11-13 |
GB2374403B (en) | 2005-03-30 |
CN1215280C (zh) | 2005-08-17 |
US6834980B2 (en) | 2004-12-28 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: KABUSHIKI KAISHA T AN T, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:OKANO, HIROFUMI;SHIMOYAMA, KEIJI;REEL/FRAME:012307/0571 Effective date: 20011011 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |