TWI697408B - 纖維強化複合材料之製造方法、樹脂基材及預形體 - Google Patents
纖維強化複合材料之製造方法、樹脂基材及預形體 Download PDFInfo
- Publication number
- TWI697408B TWI697408B TW104133520A TW104133520A TWI697408B TW I697408 B TWI697408 B TW I697408B TW 104133520 A TW104133520 A TW 104133520A TW 104133520 A TW104133520 A TW 104133520A TW I697408 B TWI697408 B TW I697408B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin
- fiber
- substrate
- layer
- composite material
- Prior art date
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 367
- 239000011347 resin Substances 0.000 title claims abstract description 367
- 239000000463 material Substances 0.000 title claims abstract description 148
- 239000003733 fiber-reinforced composite Substances 0.000 title claims abstract description 126
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 239000007787 solid Substances 0.000 claims abstract description 165
- 239000000654 additive Substances 0.000 claims abstract description 159
- 239000000758 substrate Substances 0.000 claims abstract description 145
- 230000000996 additive effect Effects 0.000 claims abstract description 129
- 239000011256 inorganic filler Substances 0.000 claims abstract description 68
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 68
- 238000000034 method Methods 0.000 claims abstract description 59
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 38
- 229920001187 thermosetting polymer Polymers 0.000 claims description 146
- 239000011148 porous material Substances 0.000 claims description 83
- 239000000835 fiber Substances 0.000 claims description 38
- 239000011164 primary particle Substances 0.000 claims description 30
- 125000006850 spacer group Chemical group 0.000 claims description 27
- 239000004745 nonwoven fabric Substances 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 8
- 239000002759 woven fabric Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 204
- 239000011247 coating layer Substances 0.000 abstract description 88
- 238000010030 laminating Methods 0.000 abstract description 6
- 238000001723 curing Methods 0.000 description 48
- 239000000805 composite resin Substances 0.000 description 46
- 239000002344 surface layer Substances 0.000 description 25
- 238000002360 preparation method Methods 0.000 description 22
- 239000011521 glass Substances 0.000 description 19
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 238000005259 measurement Methods 0.000 description 17
- 238000000465 moulding Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- 239000000049 pigment Substances 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 13
- 239000003822 epoxy resin Substances 0.000 description 12
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 12
- 229920000647 polyepoxide Polymers 0.000 description 12
- 229920005992 thermoplastic resin Polymers 0.000 description 12
- 238000002834 transmittance Methods 0.000 description 12
- -1 polypropylene Polymers 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 238000004898 kneading Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 9
- 229920000049 Carbon (fiber) Polymers 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 239000011324 bead Substances 0.000 description 8
- 239000004917 carbon fiber Substances 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000004848 polyfunctional curative Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 238000011161 development Methods 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000002841 Lewis acid Substances 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 150000007517 lewis acids Chemical class 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000010445 mica Substances 0.000 description 4
- 229910052618 mica group Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 3
- 229920006305 unsaturated polyester Polymers 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000000071 blow moulding Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine group Chemical group NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 150000002429 hydrazines Chemical class 0.000 description 2
- 125000002883 imidazolyl group Chemical group 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 150000002897 organic nitrogen compounds Chemical class 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 229920006295 polythiol Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 150000003672 ureas Chemical class 0.000 description 2
- 238000007666 vacuum forming Methods 0.000 description 2
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical compound C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical group C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 1
- 229920003319 Araldite® Polymers 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- UPIWXMRIPODGLE-UHFFFAOYSA-N butyl benzenecarboperoxoate Chemical group CCCCOOC(=O)C1=CC=CC=C1 UPIWXMRIPODGLE-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004883 computer application Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910003480 inorganic solid Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000002987 primer (paints) Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 210000000329 smooth muscle myocyte Anatomy 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Reinforced Plastic Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-212426 | 2014-10-17 | ||
| JP2014212425 | 2014-10-17 | ||
| JP2014-212425 | 2014-10-17 | ||
| JP2014212426 | 2014-10-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201623013A TW201623013A (zh) | 2016-07-01 |
| TWI697408B true TWI697408B (zh) | 2020-07-01 |
Family
ID=55746608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104133520A TWI697408B (zh) | 2014-10-17 | 2015-10-13 | 纖維強化複合材料之製造方法、樹脂基材及預形體 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US11225037B2 (enExample) |
| EP (1) | EP3208078B1 (enExample) |
| JP (3) | JP6699127B2 (enExample) |
| KR (1) | KR20170070089A (enExample) |
| CN (1) | CN106794637B (enExample) |
| TW (1) | TWI697408B (enExample) |
| WO (1) | WO2016060062A1 (enExample) |
Families Citing this family (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170217056A1 (en) * | 2016-01-29 | 2017-08-03 | Dell Products L.P. | Carbon Fiber Information Handling System Housing and Process for Manufacture |
| JP6648768B2 (ja) * | 2016-11-29 | 2020-02-14 | 三菱ケミカル株式会社 | 繊維強化樹脂成形品および繊維強化樹脂成形品の製造方法 |
| JP6777017B2 (ja) * | 2017-06-08 | 2020-10-28 | マツダ株式会社 | 繊維強化樹脂成形品の成形用材料及び成形方法 |
| WO2019031111A1 (ja) * | 2017-08-10 | 2019-02-14 | 東レ株式会社 | プリプレグ積層体、プリプレグ積層体を用いた繊維強化プラスチックの製造方法及び繊維強化プラスチック |
| CN111372982B (zh) * | 2017-11-08 | 2022-12-09 | 株式会社Jsp | 复合粒子、复合粒子固化物、复合粒子模内成形体、层叠体、复合体及复合粒子的制造方法 |
| JP6665149B2 (ja) * | 2017-12-04 | 2020-03-13 | 株式会社Ｓｕｂａｒｕ | 繊維強化樹脂体及びその製造方法 |
| CN111902088B (zh) * | 2018-03-23 | 2024-02-13 | 东丽株式会社 | 拍摄台及其制造方法、钼靶检查装置用拍摄台及其制造方法及钼靶检查装置 |
| US11389121B2 (en) * | 2018-03-23 | 2022-07-19 | Toray Industries, Inc. | Imaging table, mammography apparatus imaging table and manufacturing method therefor, and mammography apparatus |
| CN111936301B (zh) | 2018-03-30 | 2023-04-04 | 东丽株式会社 | 成型品的制造方法 |
| JP7543648B2 (ja) * | 2018-03-30 | 2024-09-03 | 東レ株式会社 | 成形品の製造方法 |
| CN111886129A (zh) * | 2018-03-30 | 2020-11-03 | 东丽株式会社 | 成型品及成型品的制造方法 |
| KR102060058B1 (ko) | 2018-04-20 | 2019-12-27 | 최효석 | 연속 섬유가 적용된 필라멘트 제조 장치 및 이에 의해 제조된 연속 섬유 적용 필라멘트와 3d 프린터를 이용한 섬유강화 복합재료의 프리폼 제조방법 |
| KR20200098218A (ko) * | 2019-02-12 | 2020-08-20 | (주)엘지하우시스 | 카본 외관 시트백 프레임 및 그 제조 방법 |
| CN114375252A (zh) * | 2019-08-27 | 2022-04-19 | 井上株式会社 | 纤维强化树脂复合成形体及其制造方法、抗菌性复合成形体及其制造方法、抗菌性纤维强化树脂复合成形体及其制造方法、以及纤维强化树脂层叠成形体及其制造方法 |
| KR102169173B1 (ko) * | 2019-09-16 | 2020-10-22 | 재단법인 한국탄소융합기술원 | 프리프레그 프리히팅을 이용한 프리폼 성형방법 및 장치 |
| CN112657156B (zh) * | 2019-09-30 | 2022-04-19 | 大田精密工业股份有限公司 | 复合材料高尔夫球头及其制法 |
| US12409581B2 (en) * | 2020-06-22 | 2025-09-09 | Embraer S.A. | Process for in-mold coating of composite aircraft components |
| CN112479631A (zh) * | 2020-12-02 | 2021-03-12 | 金华市华发新型建材有限公司 | 一种热化自成花纹形状的复合树脂井盖 |
| US12053908B2 (en) | 2021-02-01 | 2024-08-06 | Regen Fiber, Llc | Method and system for recycling wind turbine blades |
| US11752708B2 (en) | 2021-09-10 | 2023-09-12 | The Boeing Company | Uncured composite structures, cured composite structures, and methods of curing uncured composite structures |
| WO2025187465A1 (ja) * | 2024-03-07 | 2025-09-12 | 東レ株式会社 | プリプレグおよび積層体 |
| CN119502486A (zh) * | 2024-03-19 | 2025-02-25 | 华为终端有限公司 | 一种复合材料结构、壳体和电子设备 |
| WO2025217022A1 (en) * | 2024-04-08 | 2025-10-16 | The Regents Of The University Of Colorado, A Body Corporate | Continuous fiber reinforced photo sensitive polymer 3d printing |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2014A (en) * | 1841-03-24 | Machine ecu cutting square-joint dovetails | ||
| TW201217171A (en) * | 2010-08-30 | 2012-05-01 | Inoue Mtp Kk | Fiber reinforced molded article and manufacturing method therefor |
| US20140037939A1 (en) | 2011-04-27 | 2014-02-06 | Toray Industries, Inc. | Prepreg and fiber reinforced composite material, and process for producing prepreg |
Family Cites Families (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4269884A (en) * | 1979-10-10 | 1981-05-26 | Allied Chemical Corporation | Fiber reinforced multi-ply stampable thermoplastic sheet |
| JPH02277619A (ja) * | 1989-04-20 | 1990-11-14 | Mitsui Toatsu Chem Inc | 強化プラスチック製品 |
| JPH06190851A (ja) * | 1992-12-22 | 1994-07-12 | Mitsubishi Plastics Ind Ltd | 繊維強化プラスチック製単位板 |
| JPH0780953A (ja) * | 1993-09-17 | 1995-03-28 | Sekisui Chem Co Ltd | 平滑な表面層を有する成形品及びその製造方法 |
| JPH07100844A (ja) * | 1993-09-30 | 1995-04-18 | Sekisui Chem Co Ltd | 高意匠性成形品及びその製造方法 |
| JPH07108621A (ja) * | 1993-10-15 | 1995-04-25 | Sekisui Chem Co Ltd | 平滑な表面を有する成形品及びその製造方法 |
| JP3151365B2 (ja) | 1994-10-26 | 2001-04-03 | 松下電工株式会社 | 模様付けシート及び模様付き成形品の製造方法 |
| JP3624388B2 (ja) | 1995-09-22 | 2005-03-02 | 財団法人石油産業活性化センター | 傾斜ポア複合材プリフォームの製造方法 |
| JPH09169058A (ja) | 1995-10-17 | 1997-06-30 | Fukui Giyomou Kk | 表面薄層を有する新規な引抜成形物及びその製造方法 |
| JPH11254602A (ja) | 1998-03-05 | 1999-09-21 | Dainippon Printing Co Ltd | 鏡面性を有するｆｒｐ化粧材の製造方法及びｆｒｐ化粧材 |
| JP2000218642A (ja) * | 1999-02-04 | 2000-08-08 | Sekisui Chem Co Ltd | 加飾成形品の成形方法 |
| JP2000254934A (ja) * | 1999-03-08 | 2000-09-19 | Sekisui Chem Co Ltd | 加飾成形品の成形方法 |
| JP2002034816A (ja) | 2000-07-27 | 2002-02-05 | Toto Ltd | 浴 槽 |
| JP2002307565A (ja) * | 2001-04-18 | 2002-10-23 | Toray Ind Inc | 繊維強化複合材料製管状体 |
| US7026043B2 (en) * | 2001-10-12 | 2006-04-11 | Owens Corning Composites Sprl | Sheet molding compound having improved surface characteristics |
| US6972144B2 (en) * | 2002-04-19 | 2005-12-06 | Hunter Paine Enterprises, Llc | Composite structural material and method of making same |
| US8361265B2 (en) * | 2006-09-28 | 2013-01-29 | Toray Industries, Inc. | Process for producing composite prepreg base, layered base, and fiber-reinforced plastic |
| GB2453308B (en) * | 2007-10-03 | 2012-07-25 | Acell Group Ltd | Composite products |
| US20100239856A1 (en) * | 2009-03-20 | 2010-09-23 | Paul Douglas Olson | Continuous Fiber Reinforced Thermoplastic Parts With In-Situ Molded Features |
| JP5594872B2 (ja) | 2010-05-06 | 2014-09-24 | 日精株式会社 | 着色繊維強化複合材 |
| US9868265B2 (en) * | 2010-05-27 | 2018-01-16 | Hexcel Composites, Limited | Structured thermoplastic in composite interleaves |
| JP5743271B2 (ja) | 2010-08-30 | 2015-07-01 | 株式会社イノアックコーポレーション | 繊維強化成形体及びその製造方法 |
| JP5755427B2 (ja) * | 2010-11-04 | 2015-07-29 | 株式会社イノアックコーポレーション | 繊維強化成形体及びその製造方法 |
| JP5115675B2 (ja) | 2011-03-25 | 2013-01-09 | 東レ株式会社 | プリプレグ、および繊維強化複合材料 |
| JP2012200680A (ja) | 2011-03-25 | 2012-10-22 | Kansai Paint Co Ltd | 塗膜形成方法及び塗装物品 |
| JP5998935B2 (ja) * | 2011-07-27 | 2016-09-28 | 東レ株式会社 | プリプレグおよび繊維強化複合材料 |
| US9017796B2 (en) * | 2012-03-05 | 2015-04-28 | Ford Global Technologies, Llc | Bonded sheet molding composite automotive components without surface pre-treatment |
| JP6011923B2 (ja) | 2012-10-02 | 2016-10-25 | 大日本印刷株式会社 | 樹脂シート、およびそれを用いた繊維強化複合成形体の製造方法 |
| JP6131264B2 (ja) * | 2012-11-05 | 2017-05-17 | 出光興産株式会社 | ポリカーボネート樹脂組成物及び成形品 |
-
2015
- 2015-10-08 KR KR1020177011753A patent/KR20170070089A/ko not_active Ceased
- 2015-10-08 US US15/519,342 patent/US11225037B2/en active Active
- 2015-10-08 EP EP15850141.1A patent/EP3208078B1/en active Active
- 2015-10-08 WO PCT/JP2015/078644 patent/WO2016060062A1/ja not_active Ceased
- 2015-10-08 CN CN201580055777.0A patent/CN106794637B/zh active Active
- 2015-10-13 JP JP2015201798A patent/JP6699127B2/ja active Active
- 2015-10-13 JP JP2015201797A patent/JP6651780B2/ja active Active
- 2015-10-13 JP JP2015201799A patent/JP6651781B2/ja active Active
- 2015-10-13 TW TW104133520A patent/TWI697408B/zh active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2014A (en) * | 1841-03-24 | Machine ecu cutting square-joint dovetails | ||
| TW201217171A (en) * | 2010-08-30 | 2012-05-01 | Inoue Mtp Kk | Fiber reinforced molded article and manufacturing method therefor |
| US20140037939A1 (en) | 2011-04-27 | 2014-02-06 | Toray Industries, Inc. | Prepreg and fiber reinforced composite material, and process for producing prepreg |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106794637B (zh) | 2019-05-17 |
| EP3208078A1 (en) | 2017-08-23 |
| JP6699127B2 (ja) | 2020-05-27 |
| EP3208078B1 (en) | 2024-12-04 |
| TW201623013A (zh) | 2016-07-01 |
| EP3208078A4 (en) | 2018-06-27 |
| JP2016078452A (ja) | 2016-05-16 |
| JP2016078451A (ja) | 2016-05-16 |
| JP2016078450A (ja) | 2016-05-16 |
| US11225037B2 (en) | 2022-01-18 |
| JP6651781B2 (ja) | 2020-02-19 |
| KR20170070089A (ko) | 2017-06-21 |
| CN106794637A (zh) | 2017-05-31 |
| WO2016060062A1 (ja) | 2016-04-21 |
| JP6651780B2 (ja) | 2020-02-19 |
| US20170239895A1 (en) | 2017-08-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TWI697408B (zh) | 纖維強化複合材料之製造方法、樹脂基材及預形體 | |
| JP5115675B2 (ja) | プリプレグ、および繊維強化複合材料 | |
| TWI452080B (zh) | 纖維強化複合材料用環氧樹脂組成物 | |
| JP7566726B2 (ja) | 樹脂組成物、硬化成形物、繊維強化プラスチック成形用材料、繊維強化プラスチック、繊維強化プラスチック積層成形体及びその製造方法 | |
| CN101959963B (zh) | 热固性树脂组合物、纤维增强成型材料及成型体 | |
| TWI815628B (zh) | 碳纖維束、預浸體、纖維強化複合材料 | |
| RU2019106517A (ru) | Многослойное композиционное изделие, содержащее покровный слой и слой пк/абс, и способы его получения | |
| KR101218147B1 (ko) | 굴절율 조절이 용이한 광학용 폴리에스테르 필름 | |
| JP6984797B2 (ja) | シートモールディングコンパウンド及び成形品の製造方法 | |
| US20200299472A1 (en) | Fibre-reinforced composite having improved fibre-matrix adhesion | |
| CN111356720A (zh) | 具有降低的表面波纹度的纤维增强复合材料 | |
| JP2016210114A (ja) | 繊維強化プラスチック成形体及びその製造方法、並びに積層体 | |
| US20190111669A1 (en) | Filler-reinforced solid resin multilayered structure | |
| US20200255605A1 (en) | Molded body and process for producing the same | |
| WO2021187453A1 (ja) | 樹脂組成物、プリプレグ、成形品、及びプリプレグの製造方法 | |
| US20200231766A1 (en) | Process for the production of fibre-reinforced-composites | |
| KR101746026B1 (ko) | 다층 하이브리드 프리프레그 및 이의 제조방법 | |
| JP2010127975A (ja) | 透明基板の製造方法 | |
| KR20240124119A (ko) | 항공용 열가소성 수지 조성물 및 이를 포함하는 고내열 열가소성 기지 섬유강화 복합재 | |
| CN115135474A (zh) | 片状模塑料和成形品的制造方法 | |
| CN106132658B (zh) | Smc成型品的制造方法 | |
| CA3067532A1 (en) | Thermosetting resin composition for fiber-reinforced composite material, preform, fiber-reinforced composite material, and method for producing fiber-reinforced composite material | |
| KR20140026812A (ko) | 고분자 블렌드를 이용한 굴절율 조절이 용이한 광학용 폴리에스테르 필름 |