TW201210820A - Multilayer film - Google Patents

Multilayer film Download PDF

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Publication number
TW201210820A
TW201210820A TW100130651A TW100130651A TW201210820A TW 201210820 A TW201210820 A TW 201210820A TW 100130651 A TW100130651 A TW 100130651A TW 100130651 A TW100130651 A TW 100130651A TW 201210820 A TW201210820 A TW 201210820A
Authority
TW
Taiwan
Prior art keywords
multilayer film
resin composition
based polymer
aliphatic polycarbonate
polylactic acid
Prior art date
Application number
TW100130651A
Other languages
English (en)
Inventor
Min-Ho Jeon
Ji-Eun Yoo
Moon-Jung Choi
Kwang-Jin Chung
Myung-Ahn Ok
Original Assignee
Sk Innovation Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sk Innovation Co Ltd filed Critical Sk Innovation Co Ltd
Publication of TW201210820A publication Critical patent/TW201210820A/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0018Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/305Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/244All polymers belonging to those covered by group B32B27/36
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/516Oriented mono-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/518Oriented bi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/716Degradable
    • B32B2307/7163Biodegradable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • B32B2307/736Shrinkable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Polyesters Or Polycarbonates (AREA)

Description

201210820 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種自一脂肪族聚碳酸酯及聚乳酸基聚合物共擠 壓而成之多層膜及其製造方法。 【先前技術】 脂肪族聚碳酸酯具有絕佳的氧氣屏障性質、透明度等特性,但 由於其玻璃轉移溫度(Tg)低,因此難以以一單層膜的形式使用, 在大部分情況下,其在使用時必須與其他樹脂層合。然而,為了 使脂肪族聚碳酸酯與其他如PE、PP等樹脂種類層合,在使用一能 黏著兩種樹脂之適當黏著劑來層合或共擠壓時,必須提供一樹脂 予一能黏著兩種樹脂之連結層(tie layer )。 聚乳酸基聚合物由於其生物可降解特性及固有的物理特性,可 多樣地以膜狀、片狀、纖維狀等形式使用,但由於其高透氧性, 因此在需要預防酸化的包裝領域中是受到限制的。 【發明内容】 [技術問題] 本發明之一目的在於藉由共擠壓脂肪族聚碳酸酯及聚乳酸基聚 合物來提供一種多層膜,其在介面間具有絕佳黏著特性且不需要 個別的黏著或連結層。 具體言之,相較於使用一聚乳酸基聚合物之模製體,本發明能 提供絕佳氧氣屏障性質、低溫熱黏著性質及印刷性質。且本發明 能提供一種模製體,由於其不需要一黏著或連結層因此能降低原 201210820 料成本,且由於層組成簡化因此蜣顯著減少製造成本。 另外,本發明提供一種收縮膜,其係藉由在一預定溫度下單軸 或雙軸地拉伸模製體(膜或片)而得。 [技術解答] 本發明係關於一種模製體,其中脂肪族聚碳酸酯及聚乳酸基聚 合物係經層合成尤其是一片狀形式或一多層膜的膜狀形式。 本發明人確認了當共擠壓脂肪族聚碳酸酯及聚乳酸基聚合物 時,兩個層能彼此良好黏著,且即使不具有一黏著層及一連結層, 彼此間亦難以分層(delaminated ),從而完成本發明。 因此,本發明人發現,相較於單獨使用聚乳酸基聚合物之情況, 在將脂肪族聚碳酸酯及聚乳酸基聚合物層合成一多層膜之情況 中,能提供氧氣屏障性質、低溫熱黏著性質及印刷性質。其中, 由於不需要一黏著或連結樹脂因此能降低原料成本,且由於層組 成簡化因此能顯著減少製造成本。 此外,本發明人確認了當具有脂肪族聚碳酸酯及聚乳酸基聚合 物之層合結構的模製體係由此形成時,即,在一預定溫度下單軸 或雙軸地拉伸一膜或片,該模製體之收縮係在一預定溫度之上發 生,因此可作為收縮膜,從而完成本發明。 具體言之,本發明係關於一種由二或多層組成之多層膜,其中 一含脂肪族聚碳酸酯之脂肪族聚碳酸酯層及一含聚乳酸基聚合物 之聚乳酸基聚合物層係經層合。 更具體地,以下將參考圖式描述本發-明。 4 ⑧ 201210820 如第1圖所示,本發明之一態樣提供一膜或片的雙層結構,其 中一含脂肪族聚碳酸酯之脂肪族聚碳酸酯層10及一在其一表面上 之含聚乳酸基聚合物之聚乳酸基聚合物層20係經層合。 如第2圖所示,本發明之另一態樣提供一膜或片的三層結構, 其中一含聚乳酸基聚合物之聚乳酸基聚合物層20及在聚乳酸基聚 合物層20之兩個表面上之含脂肪族聚碳酸酯之脂肪族聚碳酸酯層 10係經層合。 如第3圖所示,本發明之再一態樣提供一膜或片的三層結構, 其中一含脂肪族聚碳酸酯之脂肪族聚碳酸酯層10及脂肪族聚碳酸 酯層10之兩個表面上之含聚乳酸基聚合物之聚乳酸基聚合物層 20係經層合。 如第4圖所示,本發明之再一態樣提供一膜或片的四層結構, 其中一含脂肪族聚碳酸酯之脂肪族聚碳酸酯層10/—含聚乳酸基 聚合物之聚乳酸基聚合物層2 0/ —含脂肪族聚碳酸酯之脂肪族聚 碳酸酯層10/—含聚乳酸基聚合物之聚乳酸基聚合物層20係經層 合。 如第5圖所示,本發明之再一態樣提供一膜或片的五層結構, 其中一含脂肪族聚碳酸酯之脂肪族聚碳酸酯層10/—含聚乳酸基 聚合物之聚乳酸基聚合物層2 0/ —含脂肪族聚碳酸酯之脂肪族聚 碳酸酯層10/—含聚乳酸基聚合物之聚乳酸基聚合物層20/—含脂 肪族聚碳酸酯之脂肪族聚碳酸酯層10係經層合。 如第6圖所示,本發明之再一態樣提供一膜或片的五層結構, 201210820 其中一含聚乳酸基聚合物之聚乳酸基聚合物層20/—含脂肪族聚 碳酸酯之脂肪族聚碳酸酯層10/—含聚乳酸基聚合物之聚乳酸基 聚合物層20/—含脂肪族聚碳酸酯之脂肪族聚碳酸酯層ι〇/一含聚 乳酸基聚合物之聚乳酸基聚合物層2 〇係經層合。 然而,上述態樣僅為清楚例示本發明之構造,而非用以限制本 發明。本發明不僅限於具有二或多層之結構的情況。 此外,可於多層膜之一外層導入合宜之添加劑,如光滑劑、結 塊防止劑(blocking preventing agent)等,以提供光滑性質及結塊 預防,且其種類並無限制。 於本發明中,層合係指透過共擠壓來形成,且由於脂肪族聚碳 酸酯與聚乳酸基聚合物間的黏著性能極佳,因此即使在沒有一黏 著層或一連結層下,仍能透過共擠壓來層合脂肪族聚碳酸酯與聚 乳酸基聚合物,提供一具有極佳黏著性能的多層膜。 本發明之另一態樣為一可透過單軸或雙軸地拉伸而作為一收縮 膜的多層膜。該多層膜經單軸或雙軸地拉伸並浸沒於7〇至i〇〇〇c 之溫水浴中30秒後,在拉伸方向上的收縮率為5至6〇%,且適合 作為一收縮膜。 以下將更詳細說明本發明之組成。 於本發明中,可採用反應二氧化碳與一或多種環氧化合物 (epoxide compounds)所得之聚碳酸酯共聚物或三聚物作為脂 肪族聚碳酸酯。其中,該環氧化合物可為選自以下群組之一戋多 者:經或未經鹵素或烷氧基取代之(C2-C10)環氧烷((C2_cl〇) 201210820 alkylene'oxide)、經或未經鹵素或烷氧基取代之(C4_C2〇)環氧 環烷((C4-C20) cycloalkylene oxide )、以及經或未經鹵素、烧氧 基、烧基或芳基取代之(C8-C20)笨環氧乙烷((C8_C2〇) styrene oxide) 〇 烧氧基的具體實例包含烧基氧基、芳基氧基、芳烧基氧基等, ^•基氧基的具體實例包含本氧基、一本氧基(biphenyloxy )、萘 氧基等。所述烧氧基、烧基及芳基可具有一選自_素及烧氧基團 之取代基。 於本發明中,環氧化合物之具體實例包含環氧乙烷、環氧丙烷、 環氧丁烧、環氧戊炫•、環氧己烧、環氧辛烧、環氧癸院、環氧十 二烧、環氧十四烧、環氧十六烧、環氧十八烧、二環氧丁烧 (butadiene monoxide)、1,2-環氧基-7-辛烯、環氧氟丙烷、環氧 氣丙烷、環氧溴丙烷、異丙基環氧丙基醚、丁基環氧丙基醚、正 丁基環氧丙基醚2-乙基己基環氧丙基醚、稀丙基環氧丙基謎、環 氧環戊烷、環氧環己烷、環氧環辛烷、環氧基環十二烷、α-環氧 蔽烧(alpha-pinene oxide ) 、2,3-環氧基降获烯(2,3-epoxy norbornene)、環氧擰檬院(lemonene oxide)、地特靈(dieldrine) ' 2,3-環氧基丙基笨、苯環氧乙烧(styrene oxide )、笨基環氧丙烧、 二苯環氧乙烧(stilbene oxide )、氣二苯環氧乙炫、二氯二苯環氧 乙烷、1,2-環氧基-3-苯氧基丙烷、苯氧甲基環氧乙烷 (benzyloxymethyl oxirane)、環氧丙基-甲基苯基越、氣苯基-2,3-環氧基丙基鍵、環氧基丙基曱氧基苯基醚(epoxypropyl methodyphenyl ether)、二苯基環氧丙基醚、環氧丙基萘基醚等。 201210820 聚碳酸酯共聚物或三聚物之聚合'可透過溶液聚合或塊狀聚合來 進行。更具體言之,可透過在一或多種環氧化合物及催化劑存在 下、同時導入二氧化碳並使用一有機溶劑作為一反應介質來進行 聚合。所述溶劑可為選自以下群組之一者或二或多者之組合:脂 肪族烴,如戊烷、辛烷、癸烷、環己烷等;芳香烴,如苯、甲苯、 二曱苯等;及鹵化烴(halogenated hydrocarbons ),如氯曱院、二 氣曱烧、二氣曱烧、四氣化碳、1,1_二鼠乙烧、1,2-二氣乙烧、氣 乙烷、三氯乙烷、1-氣丙烷、2-氣丙烷、1-氯丁烷、2-氣丁烷、1-氣2-曱基丙烷、氣苯、溴苯等。二氧化碳之壓力可為1大氣壓至 100大氣壓,較佳為5大氣壓至30大氣壓。共聚合反應之聚合溫 度可為20至120°C,較佳為50至90°C。更佳地,係進行一使用 本身之單體作為溶劑之塊狀聚合。 所述脂肪族聚碳酸酯共聚物之玻璃轉移溫度(Tg)可為0至 40°C,且該三聚物之玻璃轉移溫度(Tg)可為0至110°C。此外, 重量平均分子量較佳為50,000至500,000,熔融指數(MI)(ASTM D-1238 ; 150 °C ; 5公斤)為0.1至200克/10分鐘、較佳為1至 50克/10分鐘,且分子量分布(Mw/Mn)為1.3或更高、較佳為 2.5或更高。若MI過高,則擠壓穩定度及層的形成係不穩定,且 拉伸均勻度會劣化。若MI過低,則擠壓速率將由於過量的擠壓負 載而降低。此外,若分子量分布變寬,則由一模射出的聚合物的 炫融幕(melt curtain )可穩定的形成,且擠壓負載降低,因此擠 壓速率能獲得提升。 更具體言之,可使用聚烯烴碳酸酯作為所述脂肪族聚碳酸酯, 201210820 尤其聚丙烯碳酸酯是有利的,因為其氧氣屏障性質絕佳且收縮性 質可輕易調整。 於本發明中,可使用左旋乳酸含量為80重量%或更多之聚乳酸 基聚合物作為所述之聚乳酸基聚合物。若左旋乳酸含量低於80重 量%,其耐熱性質會顯著劣化。Nature Works公司之PLA聚合物 系列等可作為所述之聚乳酸基聚合物,但所述聚乳酸基聚合物並 不限於此。 於本發明中,脂肪族聚碳酸酯樹脂及聚乳酸基聚合物係分別以 樹脂組合物之方式製備及擠壓,此處之樹脂組合物可以母料顆粒 (master batch pallet)的形式製備。 若需要,可於樹脂組合物中添加常用於膜或片製備之添加劑, 如顏料、染料、填料、抗氧化劑、UV阻斷劑、抗靜電劑、防結塊 劑、光滑劑等,但其種類並無限制。 接著,以下將更詳細描述一種製備本發明之多層膜的方法。 另一一般態樣係一種製備多層膜之方法,包含(a)提供一含脂肪 族聚碳酸酯之第一樹脂組合物;(b)提供一含聚乳酸基聚合物之第 二樹脂組合物;以及(c)熔融該第一樹脂組合物及該第二樹脂組合 物,隨後使用一 T字模、吹模或管狀擠壓機以共擠壓該第一樹脂 組合物及該第二樹脂組合物。 此外,該方法更包含(d)於步驟(c)後,單軸或雙軸地拉伸經共擠 壓之片。 於本發明中,於擠壓時,對脂肪族聚碳酸酯而言較佳熔融溫度 201210820 範圍為m至2HTC下,且對聚乳酸基聚合物而言較佳為⑽至 2责。所述共擠壓係透過❹—τ字模、切或管狀擠壓機來進 =^熔融溫度低於所述溫度範圍,則層之間的黏著力會降低。 發生過度的熱降解,從而產生氣'泡⑴6會因片中的產物熱降解而 並^制在擠壓時係透過調整模㈣式來層合二或μ,且層數 物更具層合例如二層的第一樹脂組合物/第二樹脂組合 二層的第-樹脂組合物/第二樹 層的第二樹脂組合物/第_樹脂組合物/第^咖組。物、二 一樹脂組合物/第二樹脂組合物/第一樹二曰組合物、四層的第 物、五層的第一樹脂組合物/ “曰、·且合物/第二樹脂組合 二樹脂組合物/第一樹脂組合物“曰、、且合物/第-樹脂組合物/第 脂組合物/第二樹脂組合物/ 5五層的第二樹脂組合物/第一樹 於太 肖月曰組合物/第二樹脂組合物。 於本發明中,所述拉伸係以2 下進行,藉此製得-可作為_^至6倍之拉伸比、於60至90〇C 此,所述拉伸可透過已知方式具收縮性質的收縮膜的多層膜。於 [有利功效] ^行’例如輥拉伸或拉幅拉伸。 本發明之多層膜不再需要 高的黏著性能而具有改良的物理=連結層’ Μ於個別樹脂較 再者,本發明之多層膜可 且本發明之多層膜可作為如包袭地拉伸以製備-收縮膜’ 201210820 【實施方式】 [最佳實施例] 以下將參考所附實施例詳述本發明,該等實施例並非用以限制 本發明。 以下將透過下列方法測量物理性質: 1. 重量平均分子量 使用四氫呋喃(THF)作為溶劑,以凝膠滲透色層分析(Gel permeability chromatography,GPC )測量重量平均分子量(室溫 GPC,Agilent 1200 HPLC)。 2. 膜厚度 於多層膜的數個點測量厚度,並取其平均值。 3. 分層 將多層膜裁切成寬5公分、長20公分的尺寸,在其兩面貼上黏 著膠帶,使得黏著膠帶覆蓋膜的整個寬度且覆蓋膜長5公分。接 著,在將黏著膠帶自兩個模表面以垂直於膜表面的方向撕除時, 觀察多層膜之各層是否彼此分層。在三次試驗後,若各層彼此未 層合,則判定為未層合。 4. 抗拉強度,伸長量 抗拉強度及伸長量係利用萬能試驗機(INSTRON 4301 )根據 ASTM D-638 來測量。 5. 霧度(Haze) - 201210820 將多層膜裁切成膜寬7公分、膜長7公分的尺寸,測量其霧度 二次或更多次,並取其平均值(Haze Meter 300A,NIPPON DENSHOKU)。 6. 氧滲透率 使用MOCON ΟΧ-TRAN儀器(型號:2161 )測量氧滲透率。 7. 水氣滲透率 使用MOCONPERMATRAN-W儀器(型號:3133)測量水氣滲 透率。 8. 膜收縮率 將拉伸後的多層膜裁切成膜寬6公分、膜長6公分的尺寸,隨 後將其置於一均勻持溫的溫水浴中,維持一預定時間(30秒鐘), 隨後測量其長度差異。 [實施例1] 將重量平均分子量為180,000的聚丙烯碳酸酯(PPC,SK Energy 公司製造,藉由反應二氧化碳、環氧丙烷及環氧環己烷所獲得之 三聚物)及Natureworks公司之PLA 4032D(為一聚乳酸基聚合物) 置放至一擠壓機内,接著透過T字模熔融並共擠壓以製得一 PLA/PPC/PLA之三層膜。其中,於擠壓時,聚丙稀碳酸酉旨係於以 下擠壓機溫度下熔融擠壓:140°C (圓柱筒1) -170°C (圓柱筒2) -180°C (圓柱筒3) -180°C (模),且聚乳酸基聚合物係於以下擠 壓機溫度下熔融擠壓:180°C(圓柱筒1)-180QC(圓柱筒2)-200°C (圓柱筒 3) -200°C (模)。 ' 12 ⑧ 201210820 據測量結果,所製得之多層膜厚度為68.1微米。 ' 測量所製之膜的物理性質並將結果記錄於表1。 [實施例2] 以與實施例1相同之方法製備一多層膜,惟在共擠壓時調整各 層的厚度為50微米/80微米/60微米,且係利用一雙軸拉伸機,在 85°C下將所製得之片以3x3之拉伸比在機械方向(MD)及橫向 (TD)上拉伸。測量所製之膜的物理性質並將結果記錄於表1。 [實施例3] 以與實施例2相同之方法製備一多層膜,惟所述拉伸係以3x4 之拉伸tb進行。 測量所製之膜的物理性質並將結果記錄於表1。 13 201210820 表1 ------—__ --- 單位 ------ 實施例1 實施例2 實施例3 分層 未分層 未分層 未分層 膜厚 毫米 68.1 20 15 抗拉強度(MD) 公斤/平方公分 548 1100 1050 抗拉強度(TD) 公斤/平方公分 577 1220 1100 伸長量(MD) % 9.4 80 100 伸長量(TD) % 1.9 50 40 霧度 % 2.4 1.0 1.0 氧滲透率 立方公分/平方公尺 63 197 250 (23°C > RH0%) 天 水氣滲透率 克/平方公尺天 187 350 376 (38°C > 100%RH) 如表1所示’相較於未拉伸之膜,在經雙軸拉伸之膜中,機械 性質係獲得改良且霧度降低從而增加透明度。且氧滲透率及水氣 滲透率係與經拉伸之膜厚度成反比。 [實施例4] 以製備一具有與實施例2相同厚度之片的方式製備一多層膜’ 隨後調整拉伸比及拉伸溫度如下表2。將由此製得之膜浸沒於一 70至100°C之溫水浴中30秒,並測量各膜的收縮率。 結果係列於表2。 201210820 表2 拉伸比 拉伸溫度 水浴溫度 MD收縮率 TD收縮率 (MDxTD) (°C) (°C) (%) (%) 1x3 70 70 1.7 5 1x3 70 80 1.7 5 1x3 70 90 3.3 11.7 1x3 70 100 3.3 8.3 1x3 80 70 0 1.7 1x3 80 80 0 1.7 1x3 80 90 1.7 5 1x3 80 100 1.7 10 1x3 90 70 0 1.7 1x3 90 80 0 1.7 1x3 90 90 1.7 1.7 1x3 90 100 1.7 3.3 3x1 70 70 8.0 4.0 3x1 70 80 16.0 8.0 3x1 70 90 6.0 4.0 3x4 70 70 23 30 3x4 70 80 37 28 3x4 70 90 38 43 3x4 70 100 47 45 3x4 80 70 23 29 3x4 80 80 30 38 3x4 80 90 35 43 3x4 80 100 40 47 3x4 90 70 20 27 3x4 90 80 15 29 3x4 90 90 21 33 3x4 90 100 25 38 如表2所示,相較於單軸拉伸,雙軸拉伸能進一步增加收縮率, 且在相同拉伸比下,收縮率係隨拉伸溫度降低而增加。 [實施例5] 15 201210820 以與貫施例1相同之儀器及樹脂製備一片,其中ppc層的厚度 係有所增加。各別層厚度為PLA/PPC/PLA=丨4微米/丨42微米/2夏微 米,且總厚度為176微米。於6〇及7〇〇c之拉伸溫度下單軸拉伸 由此製得之膜,並將經拉伸的膜浸沒於7〇、8〇及9〇〇c之溫水浴 中30秒。最後測量各膜的收縮比。 結果係列於表3。 表3
如表3所心可知收縮率通常係隨著ppc層厚度之增加而增加。 且與實施例4相同’收縮率係隨著拉伸溫度降低而增加,且於收 縮溫度高時收縮率也大。 [實施例6] 以與貫施Μ 1相同之儀器及樹脂製備一 請a 201210820 的五層膜。其中,於擠壓時,聚丙烯碳酸酯係於以下擠壓機溫·度 下熔融擠壓:140°C (圓柱筒1) -170°C (圓柱筒2) -180°C (圓柱 筒3) -180°C (模),且聚乳酸基聚合物係於以下擠壓機溫度下熔 融擠壓:180°C (圓柱筒1) -180°C (圓柱筒2) -200°C (圓柱筒3) -200oC (模)。 所製得之多層膜厚度為105微米(20.5微米/18.2微米/20.2微米 /19.1微米/21.2微米)。測量所製之膜的物理性質並將結果記錄於 表4。 表4 單位 實施例1 實施例6 分層 未分層 未分層 膜厚 毫米 68.1 99.2 抗拉強度(MD) 公斤/平方公分 548 712 抗拉強度(TD) 公斤/平方公分 577 750 伸長量(MD) % 9.4 12 伸長量(TD) % 1.9 2.4 霧度 % 2.4 3.3 氧滲透率 立方公分/平方公尺 63 42 (23°C > RH0%) 天 水氣滲透率 克/平方公尺天 187 120 (38°C » 100% RH)
如實施例1及實施例6之間的比較所示,當PPC層的厚度因PPC 17 201210820 的多層層壓而增加時,氧屏障性質及水屏障性質係獲得改良,且 抗拉強度亦獲得改良。 【圖式簡單說明】 第1圖係本發明之一較佳實施態樣之具雙層結構的多層膜的剖 面圖; 第2圖係本發明之另一較佳實施態樣之具三層結構的多層膜的 剖面圖; 第3圖係本發明之再一較佳實施態樣之具三層結構的多層膜的 剖面圖; 第4圖係本發明之再一較佳實施態樣之具四層結構的多層膜的 剖面圖; 第5圖係本發明之再一較佳實施態樣之具五層結構的多層膜的 剖面圖;以及 第6圖係本發明之再一較佳實施態樣之具五層結構的多層膜的 剖面圖。 【主要元件符號說明】 10 脂肪族聚碳酸酯層 20 聚乳酸基聚合物層

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  1. 201210820 七、申請專利範圍: 1. 一種多層膜,於該多層膜中,至少一含脂肪族聚碳酸酯之脂 肪族聚碳酸酯層及至少一含聚乳酸基聚合物(polylactic acid-based polymer)之聚乳酸基聚合物層係經層合成至少兩 層。 2. 如請求項1之多層膜,其中該多層膜係藉由共擠壓來層合。 3. 如請求項2之多層膜,其中該共擠壓係藉由以下方式進行: 於120至210°C下熔融擠壓該脂肪族聚碳酸酯且於180至 250°C下熔融擠壓該聚乳酸基聚合物;以及使用一 T字模 (T-die)、吹模或管狀擠壓機進行該共擠壓。 4. 如請求項2之多層膜,其中該多層膜係經以2至6倍之拉伸 比、於60至90°C下單軸或雙軸地拉伸。 5. 如請求項4之多層膜,其中經單軸或雙軸地拉伸後,該多層 膜浸沒於70至100°C之溫水浴中30秒後之收縮率為5至 60%。 6. 如請求項1之多層膜,其中該含聚乳酸基聚合物之聚乳酸基 聚合物層係經層合於該含脂肪族聚碳酸酯之脂肪族聚碳酸酯 層之一表面,或者該含聚乳酸基聚合物之聚乳酸基聚合物層 係經層合於該含脂肪族聚碳酸酯之脂肪族聚碳酸酯層之兩表 面。 7. 如請求項1之多層膜,其中該脂肪族聚碳酸酯係藉由反應二 氧化碳與一或多種環氧化合物(epoxide compounds)所得之 聚碳酸酯共聚物或三聚物,該環氧化合物係選自以下群組: 經或未經鹵素或烷氧基取代之(C2-C10)環氧烷((C2-C10) 19 201210820 alkylene oxide)、經或未經鹵素或烧氧基取代之(C4-C20) 環氧環炫·((C4-C20) cycloalkylene oxide )、以及經或未經鹵 素、烷氧基、烷基或芳基取代之(C8-C20 )苯環氧乙烷((C8-C20) styrene oxide ) ° 8. 如請求項1之多層膜,其中該脂肪族之聚碳酸酯共聚物之玻 璃轉移溫度(Tg)為0至40°C,且該三聚物之玻璃轉移溫度 (Tg)為 0 至 110°C。 9. 如請求項1之多層膜,其中該脂肪族聚碳酸酯係聚丙烯碳酸 醋。 10. 如請求項1之多層膜,其中該聚乳酸基聚合物之左旋乳酸含 量為80重量%或更多。 11. 一種製備多層膜之方法,包含: (a) 提供一含脂肪族聚碳酸酯之第一樹脂組合物; (b) 提供一含聚乳酸基聚合物之第二樹脂組合物;以及 (c) 熔融該第一樹脂組合物及該第二樹脂組合物,隨後使 用一 T字模、吹模或管狀擠壓機以共擠壓該第一樹脂組合物 及該第二樹脂組合物。 12. 如請求項11之方法,其中於共擠壓時,該第一樹脂組合物及 該第二樹脂組合物係經層壓成二或多層。 13. 如請求項11之方法,更包含: (d) 於步驟(c)後,單軸或雙軸地拉伸經共擠壓之片。 14. 如請求項13之方法,其中係進行共擠壓以提供一第一樹脂組 合物/第二樹脂組合物之雙層結構及一第二樹脂組合物/第一 樹脂組合物/第二樹脂組合物之三層結構。 201210820 15·如請求項11之方法,其中於共擠壓時,係於120至210°C下 熔融擠壓該第一樹脂組合物,且於180至250°C下熔融擠壓 該第二樹脂組合物。 16.如請求項13之方法,其中係以2至6倍之拉伸比、於60至 90°C下單軸或雙軸地拉伸該多層膜。 21
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US20140037965A1 (en) 2014-02-06
CN103153612A (zh) 2013-06-12
EP2611610A4 (en) 2015-04-01
KR20120023553A (ko) 2012-03-13
WO2012030129A3 (en) 2012-06-28
US20120058346A1 (en) 2012-03-08
KR101383665B1 (ko) 2014-04-09

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