RU2013150190A - Шлангокабель для использования в подводных применениях - Google Patents

Шлангокабель для использования в подводных применениях Download PDF

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RU2013150190A
RU2013150190A RU2013150190/03A RU2013150190A RU2013150190A RU 2013150190 A RU2013150190 A RU 2013150190A RU 2013150190/03 A RU2013150190/03 A RU 2013150190/03A RU 2013150190 A RU2013150190 A RU 2013150190A RU 2013150190 A RU2013150190 A RU 2013150190A
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cable according
hose cable
core
rod
hose
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RU2013150190/03A
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English (en)
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Шерри М. НЕЛЬСОН
Дэвид В. ИСТЕП
Тимоти А. РИГАН
Майкл Л. УЭСЛИ
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ТИКОНА ЭлЭлСи
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/14Submarine cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10Coating or impregnating independently of the moulding or shaping step
    • B29B15/12Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/01Risers
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/01Risers
    • E21B17/015Non-vertical risers, e.g. articulated or catenary-type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/22Multi-channel hoses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/47Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes fibre-reinforced plastics, e.g. glass-reinforced plastics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/045Flexible cables, conductors, or cords, e.g. trailing cables attached to marine objects, e.g. buoys, diving equipment, aquatic probes, marine towline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/156Coating two or more articles simultaneously

Abstract

1. Шлангокабель для использования в подводных применениях, содержащий:множество шлангокабельных элементов, проходящих в продольном направлении;по меньшей мере, один армирующий стержень, имеющий сердечник, который содержит множество пропитанных термопластиком жгутов, причем жгуты содержат непрерывные волокна, ориентированные в продольном направлении, и термопластическую матрицу, окружающую волокна, причем непрерывные волокна составляют от около 25 мас.% до около 80 мас.% сердечника, и термопластичная матрица составляет от около 20 мас.% до около 75 мас.% сердечника; ивнешнюю оболочку, которая окружает шлангокабельные элементы и армирующий стержень.2. Шлангокабель по п.1, в котором шлангокабельные элементы включают в себя трубопровод, электрический проводник/провод, канальный элемент, армирующий провод или их сочетание.3. Шлангокабель по п.1, дополнительно содержащий наполнитель, который расположен, по меньшей мере, частично вокруг шлангокабельных элементов и между ними.4. Шлангокабель по п.1, дополнительно содержащий центральную часть, внутри которой расположен армирующий стержень.5. Шлангокабель по п.1, в котором армирующий стержень расположен вокруг периферии шлангокабеля.6. Шлангокабель по п.1, причем данный шлангокабель содержит пучок армирующих стержней, каждый из которых имеет сердечник, который содержит множество пропитанных термопластиком жгутов, содержащих непрерывные волокна, ориентированные в продольном направлении, и термопластическую матрицу, окружающую волокна, причем непрерывные волокна составляют от около 25 мас.% до около 80 мас.% сердечника, и термопластичная матрица составляет от около 20 мас.% д

Claims (25)

1. Шлангокабель для использования в подводных применениях, содержащий:
множество шлангокабельных элементов, проходящих в продольном направлении;
по меньшей мере, один армирующий стержень, имеющий сердечник, который содержит множество пропитанных термопластиком жгутов, причем жгуты содержат непрерывные волокна, ориентированные в продольном направлении, и термопластическую матрицу, окружающую волокна, причем непрерывные волокна составляют от около 25 мас.% до около 80 мас.% сердечника, и термопластичная матрица составляет от около 20 мас.% до около 75 мас.% сердечника; и
внешнюю оболочку, которая окружает шлангокабельные элементы и армирующий стержень.
2. Шлангокабель по п.1, в котором шлангокабельные элементы включают в себя трубопровод, электрический проводник/провод, канальный элемент, армирующий провод или их сочетание.
3. Шлангокабель по п.1, дополнительно содержащий наполнитель, который расположен, по меньшей мере, частично вокруг шлангокабельных элементов и между ними.
4. Шлангокабель по п.1, дополнительно содержащий центральную часть, внутри которой расположен армирующий стержень.
5. Шлангокабель по п.1, в котором армирующий стержень расположен вокруг периферии шлангокабеля.
6. Шлангокабель по п.1, причем данный шлангокабель содержит пучок армирующих стержней, каждый из которых имеет сердечник, который содержит множество пропитанных термопластиком жгутов, содержащих непрерывные волокна, ориентированные в продольном направлении, и термопластическую матрицу, окружающую волокна, причем непрерывные волокна составляют от около 25 мас.% до около 80 мас.% сердечника, и термопластичная матрица составляет от около 20 мас.% до около 75 мас.% сердечника.
7. Шлангокабель по п.1, в котором непрерывные волокна имеют соотношение предела прочности на растяжение к линейной плотности, составляющее более чем около 1000 МПа на 1 г/м.
8. Шлангокабель по п.1, в котором непрерывные волокна имеют соотношение предела прочности на растяжение к линейной плотности, составляющее от около 5500 до около 20000 МПа на 1 г/м.
9. Шлангокабель по п.1, в котором непрерывные волокна представляют собой углеродные волокна.
10. Шлангокабель по п.1, в котором термопластичная матрица включает в себя полиариленсульфид.
11. Шлангокабель по п.10, в котором полиариленсульфид представляет собой полифениленсульфид.
12. Шлангокабель по п.1, в котором непрерывные волокна составляют от около 30 мас.% до около 75 мас.% сердечника.
13. Шлангокабель по п.1, в котором стержень имеет пустотную фракцию, составляющую около 3% или менее.
14. Шлангокабель по п.1, в котором стержень имеет минимальный модуль изгиба, составляющий около 10 ГПа.
15. Шлангокабель по п.1, в котором стержень имеет минимальный предел прочности на растяжение, составляющий около 300 МПа.
16. Шлангокабель по п.1, в котором стержень имеет минимальный модуль упругости при растяжении, составляющий около 50 ГПа.
17. Шлангокабель по п.1, в котором минимальный радиус изгиба стержня составляет от около однократного до около 30-кратного внешнего диаметра стержня, определенного при температуре, составляющей около 25°C.
18. Шлангокабель по п.1, в котором минимальный радиус изгиба стержня составляет от около 0,5 до около 10 см, причем температура его определения составляет около 25°C.
19. Шлангокабель по п.1, в котором сердечник содержит от 4 до 20 жгутов.
20. Шлангокабель по п.1, в котором жгуты распределены, в основном, симметрично вокруг продольной оси сердечника.
21. Шлангокабель по п.1, в котором каждый жгут содержит от около 1000 до около 50000 отдельных непрерывных волокон.
22. Шлангокабель по п.1, в котором стержень имеет диаметр, составляющий от около 0,1 до около 50 мм.
23. Шлангокабель по п.1, дополнительно содержащий герметизирующий слой, который окружает сердечник.
24. Шлангокабель по п.1, в котором стержень имеет, по существу, круглую форму поперечного сечения.
25. Шлангокабель для использования в подводных применениях, содержащий:
множество шлангокабельных элементов, проходящих в продольном направлении, причем шлангокабельные элементы включают в себя трубопровод, электрический проводник/провод, канальный элемент, армирующий провод или их сочетание;
наполнитель, который расположен, по меньшей мере, частично вокруг шлангокабельных элементов и между ними;
по меньшей мере, один армирующий стержень, имеющий сердечник, который содержит множество пропитанных термопластиком жгутов, причем жгуты содержат непрерывные углеродные волокна, ориентированные в продольном направлении, и термопластическую матрицу, окружающую волокна, причем непрерывные углеродные волокна составляют от около 30 мас.% до около 75 мас.% сердечника, и полифениленсульфидная матрица составляет от около 25 мас.% до около 70 мас.% сердечника; и
внешнюю оболочку, которая окружает шлангокабельные элементы, наполнитель и армирующий стержень.
RU2013150190/03A 2011-04-12 2012-04-11 Шлангокабель для использования в подводных применениях RU2013150190A (ru)

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US201161474467P 2011-04-12 2011-04-12
US61/474,467 2011-04-12
PCT/US2012/033038 WO2012142098A2 (en) 2011-04-12 2012-04-11 Umbilical for use in subsea applications

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US (1) US8921692B2 (ru)
EP (1) EP2697799B1 (ru)
JP (1) JP2014515868A (ru)
CN (1) CN103477020A (ru)
AU (1) AU2012242983A1 (ru)
BR (1) BR112013025588A2 (ru)
RU (1) RU2013150190A (ru)
TW (1) TW201303192A (ru)
WO (1) WO2012142098A2 (ru)

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WO2012142098A3 (en) 2013-01-03
US20140034350A1 (en) 2014-02-06
EP2697799A2 (en) 2014-02-19
WO2012142098A2 (en) 2012-10-18
EP2697799B1 (en) 2016-05-25
BR112013025588A2 (pt) 2016-12-27
AU2012242983A1 (en) 2013-10-03
US8921692B2 (en) 2014-12-30
JP2014515868A (ja) 2014-07-03

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