RU2004139124A - Способ нанесения покрытия на поверхность элемента рельсового пути и элемент рельсового пути - Google Patents
Способ нанесения покрытия на поверхность элемента рельсового пути и элемент рельсового пути Download PDFInfo
- Publication number
- RU2004139124A RU2004139124A RU2004139124/02A RU2004139124A RU2004139124A RU 2004139124 A RU2004139124 A RU 2004139124A RU 2004139124/02 A RU2004139124/02 A RU 2004139124/02A RU 2004139124 A RU2004139124 A RU 2004139124A RU 2004139124 A RU2004139124 A RU 2004139124A
- Authority
- RU
- Russia
- Prior art keywords
- layer
- aluminum
- silicon
- rail track
- electric arc
- Prior art date
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B7/00—Switches; Crossings
- E01B7/02—Tongues; Associated constructions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2202/00—Characteristics of moving parts of rail systems, e.g. switches, special frogs, tongues
- E01B2202/04—Nature of the support or bearing
- E01B2202/042—Sliding
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2202/00—Characteristics of moving parts of rail systems, e.g. switches, special frogs, tongues
- E01B2202/04—Nature of the support or bearing
- E01B2202/06—Use of friction-reducing surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12736—Al-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12736—Al-base component
- Y10T428/1275—Next to Group VIII or IB metal-base component
- Y10T428/12757—Fe
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12951—Fe-base component
- Y10T428/12972—Containing 0.01-1.7% carbon [i.e., steel]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Coating By Spraying Or Casting (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Road Repair (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Claims (14)
1. Способ нанесения покрытия на поверхность элемента рельсового пути слоем, содержащим алюминий, при помощи электродугового напыления, отличающийся тем, что алюминий и кремний наносят на поверхность способом электродугового напыления в соотношении 3:2≤Al:Si≤4:1.
2. Способ по п.1, отличающийся тем, что алюминий и кремний наносят в соотношении Al:Si≈3:1.
3. Способ по п.1, отличающийся тем, что для способа электродугового напыления используют покрытый электрод с оболочкой из алюминия в качестве распыляемой проволоки, которая вмещает в себя измельченный в порошок кремний.
4. Способ по п.1, отличающийся тем, что расплавленный алюминий и кремний наносят на поверхность под давлением подачи на 2-4 бара выше атмосферного давления.
5. Способ по п.1, отличающийся тем, что слой наносят на поверхность толщиной d, где d: 0,2 мм ≤ d ≤ 2 мм, предпочтительно 0,8 мм ≤ d ≤ 1,5 мм.
6. Способ по п.3, отличающийся тем, что покрытые электроды в качестве распыляемых проволок подают к электрической дуге со скоростью подачи проволоки 1 м/с ≤ V ≤ 15 м/с, предпочтительно 6 м/с ≤ V ≤ 8 м/с.
7. Способ по п.3, отличающийся тем, что между распыляемыми проволоками устанавливают разность напряжений U, где 30 В ≤ U ≤ 50 В, предпочтительно U≈40B.
8. Способ по п.3, отличающийся тем, что для плавления распыляемых проволок между ними протекает ток I, где 200 А ≤ I ≤ 600 A, в частности 250 А ≤ I ≤ 500 А.
9. Элемент рельсового пути (10), такой как элемент стрелки с нанесенным способом электродугового напыления слоем (28), содержащим алюминий, отличающийся тем, что слой (28) состоит из алюминия и кремния или содержит алюминий и кремний в соотношении 3:2 ≤ Al:Si ≤ 4:1.
10. Элемент рельсового пути (10) по п.9, отличающийся тем, что элемент рельсового пути (10) является стрелочной подушкой или замыканием стрелки.
11. Элемент рельсового пути по п.9, отличающийся тем, что слой, состоящий из алюминия и кремния, нанесен на элемент рельсового пути (10) в соотношении 3:1.
12. Элемент рельсового пути по п.9, отличающийся тем, что слой (28) имеет толщину d, где 0,2 мм ≤ d ≤ 2 мм, предпочтительно 0,8 мм ≤ d ≤ 1,5 мм.
13. Элемент рельсового пути по п.9, отличающийся тем, что слой (28) нанесен на высокопрочную сталь St 52.
14. Элемент рельсового пути по п.9, отличающийся тем, что слой (28) является однослойным.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10228907.7 | 2002-06-27 | ||
| DE10228907 | 2002-06-27 | ||
| DE10313957.5 | 2003-02-12 | ||
| DE2003113957 DE10313957A1 (de) | 2002-06-27 | 2003-02-12 | Verfahren zum Beschichten einer Fläche eines Gleisbauteils sowie Gleisbauteil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| RU2004139124A true RU2004139124A (ru) | 2005-06-10 |
| RU2282692C2 RU2282692C2 (ru) | 2006-08-27 |
Family
ID=30001484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| RU2004139124A RU2282692C2 (ru) | 2002-06-27 | 2003-06-26 | Способ нанесения покрытия на поверхность элемента рельсового пути и элемент рельсового пути |
Country Status (20)
| Country | Link |
|---|---|
| US (1) | US7056596B2 (ru) |
| EP (1) | EP1516092B1 (ru) |
| JP (1) | JP4523840B2 (ru) |
| KR (1) | KR100666293B1 (ru) |
| CN (1) | CN100343450C (ru) |
| AT (1) | ATE309411T1 (ru) |
| AU (1) | AU2003246599B2 (ru) |
| BR (1) | BR0312231B1 (ru) |
| CA (1) | CA2486411C (ru) |
| DE (2) | DE10313957A1 (ru) |
| DK (1) | DK1516092T3 (ru) |
| ES (1) | ES2252691T3 (ru) |
| HR (1) | HRP20050086A2 (ru) |
| MX (1) | MXPA04012422A (ru) |
| NO (1) | NO336625B1 (ru) |
| PL (1) | PL206423B1 (ru) |
| RU (1) | RU2282692C2 (ru) |
| TW (1) | TWI245081B (ru) |
| WO (1) | WO2004003296A1 (ru) |
| ZA (1) | ZA200500764B (ru) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011038535A1 (zh) * | 2009-09-30 | 2011-04-07 | 林淑清 | 无燃烧熔射的喷覆装置 |
| EA025873B1 (ru) * | 2014-02-12 | 2017-02-28 | Государственное Научное Учреждение "Объединенный Институт Машиностроения Национальной Академии Наук Беларуси" | Способ нанесения износостойкого покрытия |
| CN106087620B (zh) * | 2016-07-18 | 2017-08-22 | 四川大学 | 一种钢轨表面在线式等离子硬化装置 |
| CN106740289A (zh) * | 2016-11-10 | 2017-05-31 | 无锡市明盛强力风机有限公司 | 一种汽车座椅滑轨 |
| CN110408929B (zh) * | 2019-08-06 | 2021-08-13 | 中国石油大学(华东) | 一种多元合金层的摩擦涂敷装置及加工方法 |
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-
2003
- 2003-02-12 DE DE2003113957 patent/DE10313957A1/de not_active Withdrawn
- 2003-06-26 EP EP03761530A patent/EP1516092B1/de not_active Expired - Lifetime
- 2003-06-26 PL PL373131A patent/PL206423B1/pl unknown
- 2003-06-26 DE DE50301632T patent/DE50301632D1/de not_active Expired - Lifetime
- 2003-06-26 MX MXPA04012422A patent/MXPA04012422A/es active IP Right Grant
- 2003-06-26 WO PCT/EP2003/006782 patent/WO2004003296A1/de active IP Right Grant
- 2003-06-26 KR KR1020047021049A patent/KR100666293B1/ko active IP Right Grant
- 2003-06-26 AT AT03761530T patent/ATE309411T1/de active
- 2003-06-26 BR BR0312231A patent/BR0312231B1/pt not_active IP Right Cessation
- 2003-06-26 AU AU2003246599A patent/AU2003246599B2/en not_active Ceased
- 2003-06-26 CN CNB038151774A patent/CN100343450C/zh not_active Expired - Fee Related
- 2003-06-26 RU RU2004139124A patent/RU2282692C2/ru active
- 2003-06-26 US US10/514,242 patent/US7056596B2/en not_active Expired - Lifetime
- 2003-06-26 ES ES03761530T patent/ES2252691T3/es not_active Expired - Lifetime
- 2003-06-26 CA CA002486411A patent/CA2486411C/en not_active Expired - Fee Related
- 2003-06-26 DK DK03761530T patent/DK1516092T3/da active
- 2003-06-26 JP JP2004516707A patent/JP4523840B2/ja not_active Expired - Fee Related
- 2003-06-27 TW TW92117575A patent/TWI245081B/zh not_active IP Right Cessation
-
2005
- 2005-01-26 HR HR20050086A patent/HRP20050086A2/hr not_active Application Discontinuation
- 2005-01-26 NO NO20050432A patent/NO336625B1/no not_active IP Right Cessation
- 2005-01-26 ZA ZA200500764A patent/ZA200500764B/xx unknown
Also Published As
| Publication number | Publication date |
|---|---|
| AU2003246599A1 (en) | 2004-01-19 |
| KR20050024383A (ko) | 2005-03-10 |
| BR0312231A (pt) | 2005-04-12 |
| TWI245081B (en) | 2005-12-11 |
| KR100666293B1 (ko) | 2007-01-11 |
| ZA200500764B (en) | 2006-08-30 |
| DK1516092T3 (da) | 2006-03-27 |
| BR0312231B1 (pt) | 2012-08-07 |
| JP4523840B2 (ja) | 2010-08-11 |
| NO20050432L (no) | 2005-01-26 |
| MXPA04012422A (es) | 2005-09-21 |
| PL206423B1 (pl) | 2010-08-31 |
| DE50301632D1 (de) | 2005-12-15 |
| TW200403357A (en) | 2004-03-01 |
| CA2486411C (en) | 2008-10-14 |
| PL373131A1 (en) | 2005-08-22 |
| WO2004003296A1 (de) | 2004-01-08 |
| AU2003246599B2 (en) | 2007-12-20 |
| ATE309411T1 (de) | 2005-11-15 |
| NO336625B1 (no) | 2015-10-12 |
| ES2252691T3 (es) | 2006-05-16 |
| JP2005530928A (ja) | 2005-10-13 |
| EP1516092B1 (de) | 2005-11-09 |
| US20050208310A1 (en) | 2005-09-22 |
| CN100343450C (zh) | 2007-10-17 |
| CN1665987A (zh) | 2005-09-07 |
| RU2282692C2 (ru) | 2006-08-27 |
| CA2486411A1 (en) | 2004-01-08 |
| US7056596B2 (en) | 2006-06-06 |
| EP1516092A1 (de) | 2005-03-23 |
| DE10313957A1 (de) | 2004-01-22 |
| HRP20050086A2 (en) | 2005-08-31 |
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