JP7245778B2 - 単官能性(メタ)アクリレート及び硬化性組成物 - Google Patents
単官能性(メタ)アクリレート及び硬化性組成物 Download PDFInfo
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- JP7245778B2 JP7245778B2 JP2019534526A JP2019534526A JP7245778B2 JP 7245778 B2 JP7245778 B2 JP 7245778B2 JP 2019534526 A JP2019534526 A JP 2019534526A JP 2019534526 A JP2019534526 A JP 2019534526A JP 7245778 B2 JP7245778 B2 JP 7245778B2
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- acrylate
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- 239000000203 mixture Substances 0.000 title claims description 71
- 150000001252 acrylic acid derivatives Chemical class 0.000 title description 95
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 198
- 125000002947 alkylene group Chemical group 0.000 claims description 51
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 41
- 125000003118 aryl group Chemical group 0.000 claims description 39
- 125000001624 naphthyl group Chemical group 0.000 claims description 37
- 125000000217 alkyl group Chemical group 0.000 claims description 26
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 20
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 11
- 125000001424 substituent group Chemical group 0.000 claims description 10
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 6
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- -1 poly(oxyalkylene) Polymers 0.000 description 128
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N o-biphenylenemethane Natural products C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 96
- 150000001875 compounds Chemical class 0.000 description 56
- 239000000047 product Substances 0.000 description 49
- 150000004945 aromatic hydrocarbons Chemical group 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 27
- 229920005862 polyol Polymers 0.000 description 25
- 239000003085 diluting agent Substances 0.000 description 23
- 150000003077 polyols Chemical class 0.000 description 23
- 238000006467 substitution reaction Methods 0.000 description 23
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 20
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 18
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- 239000002253 acid Substances 0.000 description 16
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 16
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 16
- 238000003860 storage Methods 0.000 description 16
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 15
- 239000010408 film Substances 0.000 description 15
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 14
- 150000002009 diols Chemical class 0.000 description 14
- 229930185605 Bisphenol Natural products 0.000 description 13
- 125000003545 alkoxy group Chemical group 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 13
- 239000007788 liquid Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 150000001335 aliphatic alkanes Chemical class 0.000 description 11
- 239000002585 base Substances 0.000 description 11
- 125000005843 halogen group Chemical group 0.000 description 11
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 10
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 10
- 125000005702 oxyalkylene group Chemical group 0.000 description 10
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- 239000004721 Polyphenylene oxide Substances 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 150000002220 fluorenes Chemical class 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 125000003367 polycyclic group Chemical group 0.000 description 9
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- 239000005056 polyisocyanate Substances 0.000 description 9
- 229920001228 polyisocyanate Polymers 0.000 description 9
- 238000012719 thermal polymerization Methods 0.000 description 9
- 239000004593 Epoxy Substances 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- 239000004305 biphenyl Substances 0.000 description 8
- 235000010290 biphenyl Nutrition 0.000 description 8
- 125000001309 chloro group Chemical group Cl* 0.000 description 8
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 125000005027 hydroxyaryl group Chemical group 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 8
- 229920000515 polycarbonate Polymers 0.000 description 8
- 239000004417 polycarbonate Substances 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 7
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 7
- 125000005110 aryl thio group Chemical group 0.000 description 7
- 230000001588 bifunctional effect Effects 0.000 description 7
- 229910052801 chlorine Inorganic materials 0.000 description 7
- 150000002170 ethers Chemical class 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 241001550224 Apha Species 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 6
- 125000002723 alicyclic group Chemical group 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002576 ketones Chemical class 0.000 description 6
- 150000002596 lactones Chemical class 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 229920001515 polyalkylene glycol Polymers 0.000 description 6
- 229920005906 polyester polyol Polymers 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 150000003462 sulfoxides Chemical class 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000003377 acid catalyst Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000005036 alkoxyphenyl group Chemical group 0.000 description 5
- 125000005037 alkyl phenyl group Chemical group 0.000 description 5
- 125000004414 alkyl thio group Chemical group 0.000 description 5
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 5
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- 238000001953 recrystallisation Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 125000005907 alkyl ester group Chemical group 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 125000003710 aryl alkyl group Chemical group 0.000 description 4
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- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
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- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 4
- 125000004093 cyano group Chemical group *C#N 0.000 description 4
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- 238000010438 heat treatment Methods 0.000 description 4
- WVDDGKGOMKODPV-UHFFFAOYSA-N hydroxymethyl benzene Natural products OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 4
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
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- 238000005406 washing Methods 0.000 description 4
- FSWNRRSWFBXQCL-UHFFFAOYSA-N (3-bromophenyl)methanol Chemical compound OCC1=CC=CC(Br)=C1 FSWNRRSWFBXQCL-UHFFFAOYSA-N 0.000 description 3
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 3
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- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 3
- IYDMICQAKLQHLA-UHFFFAOYSA-N 1-phenylnaphthalene Chemical group C1=CC=CC=C1C1=CC=CC2=CC=CC=C12 IYDMICQAKLQHLA-UHFFFAOYSA-N 0.000 description 3
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical class C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
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- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
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- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
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- BXSPZNVFEYWSLZ-UHFFFAOYSA-N (3-phenoxyphenyl)methyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 BXSPZNVFEYWSLZ-UHFFFAOYSA-N 0.000 description 2
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 2
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- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
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- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 2
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- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- 150000004948 tricyclic arenes Chemical group 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1807—C7-(meth)acrylate, e.g. heptyl (meth)acrylate or benzyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/14—Preparation of carboxylic acid esters from carboxylic acid halides
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/62—Monocarboxylic acids having ten or more carbon atoms; Derivatives thereof
- C08F20/68—Esters
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Description
本発明の新規な単官能性(メタ)アクリレートは、下記式(1)で表される。
前記式(1)で表される単官能性(メタ)アクリレートは、下記式(2)で表される化合物と、下記式(3)で表される化合物とを反応させることにより製造できる。
前記式(2)で表される化合物は、慣用の方法、例えば、下記式(4)で表される化合物と、下記式(5)で表される化合物とを反応させることにより合成できる。
上述のようにして得られる前記式(1)で表される単官能性(メタ)アクリレートは、2つの芳香環骨格、特に、ナフタレン環のような結晶化し易い縮合多環式芳香環骨格を有しているにもかかわらず、意外にも常温常圧下、例えば、25℃、1013.25hPaで液状であるため、高い屈折率と低い粘度(取り扱い性又はハンドリング性)とを両立できる。
前記式(1)で表される第1の単官能性(メタ)アクリレートは、高い屈折率と低い粘度(高い取り扱い性又は高いハンドリング性)とを両立できるため、反応性希釈剤として有効に利用できる。そのため、本発明は、前記式(1)で表される第1の単官能性(メタ)アクリレートを含む硬化性組成物、例えば、前記式(1)で表される第1の単官能性(メタ)アクリレートと、前記第1の単官能性(メタ)アクリレートとは異なる他の単官能性(メタ)アクリレート(第2の単官能性(メタ)アクリレート)及び/又は多官能性(メタ)アクリレートとを含む硬化性組成物などを包含する。
多官能性(メタ)アクリレートとしては、特に制限されず、複数(2以上)の(メタ)アクリロイル基を有する化合物であればよい。1分子当たりの(メタ)アクリロイル基の数は、例えば、2~10、好ましくは2~6、さらに好ましくは2~4、なかでも、2~3、特に、2である。
代表的な9,9-ビスアリールフルオレン骨格を有する多官能性(メタ)アクリレートとしては、例えば、下記式(6)で表される化合物などが挙げられる。
硬化物における高い耐スクラッチ性が必要となる場合、耐スクラッチ性を有効に向上できる点から、硬化性組成物は、(2-1)ビフェノール類若しくはビスフェノール類又はそれらのアルキレンオキシド(又は対応するアルキレンカーボネート又はハロアルカノール)付加体のジ(メタ)アクリレート(以下、第2の多官能性(メタ)アクリレート(2-1)ともいう)、及び(2-2)ウレタン(メタ)アクリレート(以下、第2の多官能性(メタ)アクリレート(2-2)ともいう)からなる群より選択される少なくとも1種の第2の多官能性(メタ)アクリレートを含んでいてもよい。
本発明の硬化性組成物は、本発明の効果を妨げない限り、前記式(1)で表される単官能性(メタ)アクリレート及び多官能性(メタ)アクリレートに加え、さらに、前記式(1)で表される単官能性(メタ)アクリレートに属さない他の単官能性の重合性成分(又は他の反応性希釈剤)を含んでいてもよい。他の単官能性の重合性成分(反応性希釈剤)としては、重合性基(又は重合性不飽和結合)、例えば、ビニル基、アリル基などのアルケニル基、(メタ)アクリロイル基などを1つ有する化合物であればよく、具体的には、単官能性ビニル系モノマー;単官能性(メタ)アクリル系モノマーなどが挙げられる。単官能性ビニル系モノマーとしては、例えば、エチレン、プロピレンなどのα-オレフィン系モノマー;スチレン、α-メチルスチレン、ビニルトルエンなどのスチレン系モノマー;酢酸ビニルなどのビニルエステル系モノマー;N-ビニルピロリドンなどが挙げられる。単官能性(メタ)アクリル系モノマーとしては、(メタ)アクリル酸;(メタ)アクリルアミド;N-メチロール(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミドなどのN-置換(メタ)アクリルアミド;(メタ)アクリロニトリル;(メタ)アクリル酸エステル(又は単官能性(メタ)アクリレート)が挙げられる。
硬化性組成物は、重合性成分(又はモノマー成分)の他に、重合開始剤、溶媒、添加剤などをさらに含んでいてもよい。
重合開始剤は熱重合開始剤(熱ラジカル発生剤)であってもよく、光重合開始剤(光ラジカル発生剤)であってもよい。
硬化性組成物は、前記式(1)で表される第1の単官能性(メタ)アクリレートにより取り扱い性を向上できるため、溶媒を含んでいなくてもよいが、必用に応じて溶媒を含んでいてもよい。溶媒としては、特に限定されず、例えば、炭化水素類、具体的には、ヘキサン、ヘプタンなどの脂肪族炭化水素類、シクロヘキサンなどの脂環族炭化水素類、トルエン、キシレンなどの芳香族炭化水素類など;ハロゲン化炭化水素類、具体的には、塩化メチレン、クロロホルム、1,2-ジクロロエタン、クロロベンゼンなど;エーテル類、具体的には、ジエチルエーテルなどの鎖状エーテル類、テトラヒドロフラン、1,4-ジオキサンなどの環状エーテル類など;ケトン類、具体的には、アセトン、メチルエチルケトン、メチルイソブチルケトンなどのジアルキルケトン類、シクロヘキサノンなどの環状ケトン類など;エステル類、具体的には、酢酸メチル、酢酸エチル、酢酸ブチルなどの酢酸エステル類など;グリコールエーテルアセテート類、具体的には、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテートなどの(ポリ)アルキレングリコールモノアルキルエーテルアセテート類など;スルホキシド類、具体的には、ジメチルスルホキシドなど;アミド類、具体的には、ジメチルホルムアミド、ジメチルアセトアミド、N-メチル-2-ピロリドンなど;ニトリル類、具体的には、アセトニトリルなどが挙げられる。これらの溶媒は、単独で又は2種以上組み合わせた混合溶媒として使用することもできる。
硬化性組成物は、慣用の添加剤、例えば、着色剤、安定剤、充填剤、帯電防止剤、難燃剤、界面活性剤、可塑剤、硬化剤、重合禁止剤などを含んでいてもよい。前記安定剤としては、例えば、熱安定剤、酸化防止剤、紫外線吸収剤などが挙げられる。これらの添加剤は単独で又は2種以上組み合わせて使用できる。
硬化性組成物は、前記式(1)で表される単官能性(メタ)アクリレートを含むため、低い粘度(高い取り扱い性又はハンドリング性)と高い屈折率とを両立できる。
本発明の硬化性組成物は、活性エネルギー(又は活性エネルギー線)を付与することで容易に硬化し、硬化物を生成する。前記活性エネルギーは、熱エネルギー及び/又は光エネルギー、例えば、紫外線、X線などが有用である。
(粘度)
25℃における粘度を、TV-22形粘度計(コーンプレートタイプ、東機産業(株)製「TVE-22L」)を用い、測定粘度に応じたオプションローター(01:1゜34’×R24、07:3゜×R7.7)を選択し、回転数0.5~20rpmで測定した。なお、ローター01の場合は試料1.1mL、ローター07の場合は試料0.1mLをそれぞれセットし、5分間プレヒートした後、3分間の測定を行い粘度を求めた。
ハロゲン水分計(メトラー・トレド(株)製「HG53」を用いて、180℃で加熱した残分を測定した。
多波長アッベ屈折計((株)アタゴ製、DR-M2<循環式恒温水槽60-C3>)を用いて、温度25℃、589nmでの屈折率を測定した。
バイアル瓶に試料1gを採取し、酢酸メトキシブチル12gを加え、5分間振とうさせた後、色差・濁度計(日本電色工業(株)製「COH-300A」を用いて、APHA及びヘーズを測定した。なお、APHAは、JIS K0071(1998)に、ヘーズは、JIS K7136(2000)に準拠して測定した。
(株)日立ハイテクノロジーズ製「L-2000」を用い、試料の希釈倍率2000倍(アセトニトリル)、温度30℃、検出器の波長254nm、流量0.5mL/分の条件下、展開溶媒を水/アセトニトリル(重量比)=30/70で30分、水/アセトニトリル(重量比)=5/95で15分、水/アセトニトリル(重量比)=30/70で15分とこの順序で変化させつつ、合計60分間測定した。
BRUKER社製「ULTRA SHIELD(登録商標)300」を使用し、溶媒としての重クロロホルム(CDCl3)、標準物質としてのテトラメチルシラン(TMS)を用いて、1H-NMRスペクトルを測定した。
表面性測定器(新東科学(株)製「HEIDON-14DR」)を用いて、スチールウール♯0000を鉛筆硬度計の先端に装着し、実施例又は比較例で調製した硬化物(50mm×15mm×2mm)に荷重250gを垂直負荷させ、速度1mm/sで硬化物上を移動させ、傷の有無を目視にて確認した。この操作を5本の硬化物について行い、以下の基準で耐スクラッチ性を評価した。
△:1本でも傷が付く硬化物があるが、回復性は確認できる
×:傷が付き、回復性を確認できない。
NOBA:m-(2-ナフトキシ)ベンジルアクリレート、後述する実施例1により合成
POBA:m-フェノキシベンジルアクリレート、共栄社化学(株)製
BPEFA:9,9-ビス[4-(2-アクリロイルオキシエトキシ)フェニル]フルオレン、大阪ガスケミカル(株)製
BNEFA:9,9-ビス[6-(2-アクリロイルオキシエトキシ)-2-ナフチル]フルオレン、特開2018-59059号公報記載の合成例1と同様にして合成
BPEF-9EOA:9,9-ビス[4-(2-ヒドロキシエトキシ)フェニル]フルオレン1モルに対して、エチレンオキシドが平均値で9モル付加した付加体のジアクリレート、特許第6017222号公報記載の参考例4と同様にして合成
UV-3200B:二官能性ウレタンアクリレート、日本合成化学工業(株)製
FA-321A:ビスフェノールA 1モルに対して、エチレンオキシドが平均値で10モル付加した付加体のジアクリレート、日立化成工業(株)製。
(a)m-(2-ナフトキシ)ベンジルアルコールの合成
下記表1に示す割合で、各重合性成分(多官能性(メタ)アクリレートとしてのBPEFA、及び反応性希釈剤としてのNOBA又はPOBA)を混合して、硬化性組成物を調製し、硬化前屈折率及び粘度を測定した。また、実施例1及び比較例9では、NOBA又はPOBA各単体の特性について測定した。結果を表1及び図1~2に示す。なお、図1~2における近似線は、比較例及び実施例の測定値に基づいて、各反応性希釈剤の配合割合をx、屈折率又は粘度をyとし、マイクロソフト社製「Microsoft Excel (Microsoft Office Home and Business 2016)」を使用して算出し、屈折率については、線形近似を、粘度については、累乗近似を採用した。
下記表2に示す割合で、多官能性(メタ)アクリレートとしてのBNEFA、及び反応性希釈剤としてのNOBAを混合して、硬化性組成物を調製し、硬化前屈折率、粘度及び保存安定性を評価した。なお、保存安定性は、調製した硬化性組成物を室温(20~25℃)で1か月間保管した後、結晶の析出の有無を目視で確認することにより行った。結果を表2及び図3~4に示す。なお、図3~4における近似線は、実施例の測定値に基づいて、NOBAの配合割合をx、屈折率又は粘度をyとし、マイクロソフト社製「Microsoft Excel (Microsoft Office Home and Business 2016)」を使用して算出し、屈折率については線形近似を、粘度については累乗近似を採用した。
下記表3に示す割合で、多官能性(メタ)アクリレートとしてのBPEF-9EOA、及び反応性希釈剤としてのNOBAを混合して、硬化性組成物を調製し、硬化前屈折率及び粘度を評価した。また、比較例10ではBPEF-9EOA単体の特性について、実施例1ではNOBA単体の特性についてそれぞれ評価した。さらに、得られた各硬化性組成物を用いて硬化物を調製し、硬化後屈折率及び耐スクラッチ性を評価した。結果を表3及び図5~6に示す。なお、なお、図5~6における近似線は、比較例及び実施例の測定値に基づいて、NOBAの配合割合をx、屈折率又は粘度をyとし、マイクロソフト社製「Microsoft Excel (Microsoft Office Home and Business 2016)」を使用して算出し、屈折率については、線形近似を、粘度については、次数を2とする多項式近似を採用した。また、各評価に用いた硬化物は、以下の方法により調製した。
下記表4に示す割合で、多官能性(メタ)アクリレートとしてのBPEF-9EOA、UV-3200B、FA-321Aと、反応性希釈剤としてのNOBAとを混合して、硬化性組成物を調製し、硬化前屈折率及び粘度を評価した。また、得られた各硬化性組成物を用いて硬化物を調製し、硬化後屈折率及び耐スクラッチ性を評価した。結果を表4に示す。なお、各評価に用いた硬化物は、前記[実施例1、16~19及び比較例10]の項に記載の方法と同様の方法により調製した。
Claims (5)
- 下記式(1)
で表される第1の単官能性(メタ)アクリレートと、多官能性(メタ)アクリレートとを、前者/後者(重量比)=1/99~90/10の割合で含む硬化性組成物であって、
前記多官能性(メタ)アクリレートが、下記式(6)
で表される多官能性(メタ)アクリレートを含む硬化性組成物。 - 式(1)において、A1が直鎖状又は分岐鎖状C2-3アルキレン基、R2及びR3がメチル基、エチル基、プロピル基又はイソプロピル基、Ar1がベンゼン環、Ar2がナフタレン環、mが0又は1、n1が0又は1、n2が0又は1である請求項1記載の硬化性組成物。
- 第2の単官能性(メタ)アクリレートをさらに含む請求項1又は2記載の硬化性組成物。
- 式(6)において、R 5がそれぞれ独立してアルキル基又はアリール基、A2がそれぞれ独立して直鎖状又は分岐鎖状C2-4アルキレン基、pがそれぞれ独立して0~2の整数、qがそれぞれ独立して0~2の整数、rがそれぞれ独立して0~8の整数である請求項1~3のいずれかに記載の硬化性組成物。
- 請求項1~4のいずれかに記載の硬化性組成物が硬化した硬化物。
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