JP6910299B2 - ガラス基板およびそれを備えたディスプレイ装置 - Google Patents
ガラス基板およびそれを備えたディスプレイ装置 Download PDFInfo
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- JP6910299B2 JP6910299B2 JP2017537406A JP2017537406A JP6910299B2 JP 6910299 B2 JP6910299 B2 JP 6910299B2 JP 2017537406 A JP2017537406 A JP 2017537406A JP 2017537406 A JP2017537406 A JP 2017537406A JP 6910299 B2 JP6910299 B2 JP 6910299B2
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H01L27/1262—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4803—Insulating or insulated parts, e.g. mountings, containers, diamond heatsinks
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1218—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or structure of the substrate
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/064—Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/25—Metals
- C03C2217/251—Al, Cu, Mg or noble metals
- C03C2217/253—Cu
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
- C03C2218/328—Partly or completely removing a coating
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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Description
薄膜デバイスを製造する方法において、第1の温度でガラス基板の凸面に少なくとも1つの金属膜を施して、薄膜デバイを形成する工程、およびその薄膜デバイスを第2の温度に冷却する工程を有してなる方法。
前記少なくとも1つの金属膜が、銅、シリコン、非晶質シリコン、ポリシリコン、ITO、IGZO、IZO、ZTO、酸化亜鉛、他の金属酸化物、およびそのドープ金属と酸化物、並びにその組合せから選択される、実施形態1に記載の方法。
前記少なくとも1つの金属膜の厚さが、約1,000Åから約10,000Åに及ぶ、実施形態1または2に記載の方法。
前記少なくとも1つの金属膜の幅が、約1,000Åから約10,000Åに及ぶ、実施形態1から3いずれか1つに記載の方法。
前記ガラス基板の厚さが約3mm未満である、実施形態1から4いずれか1つに記載の方法。
前記ガラス基板の厚さが、0.2mmと約1mm未満の間である、実施形態1から5いずれか1つに記載の方法。
前記ガラス基板が実質的にドーム形またはボウル形である、実施形態1から6いずれか1つに記載の方法。
前記ガラス基板の厚さが、該ガラス基板の長さおよび幅に亘り実質的に一定である、実施形態1から7いずれか1つに記載の方法。
前記第1の温度が約1500℃未満であり、前記第2の温度が約100℃未満である、実施形態1から8いずれか1つに記載の方法。
前記少なくとも1つの金属膜および前記ガラス基板が、前記第1の温度から前記第2の温度に及ぶ温度に亘り、異なる熱膨張係数を有する、実施形態1から9いずれか1つに記載の方法。
実施形態1から10いずれか1つに記載の方法による製造された薄膜トランジスタ、カラーフィルタ、または有機発光ダイオード。
薄膜デバイスの反りを減少させる方法において、実質的にドーム形またはボウル形であるガラス基板の凸面に少なくとも1つの金属膜を施す工程を有してなる方法。
前記少なくとも1つの金属膜の厚さが、約1,000Åから約10,000Åに及ぶ、実施形態12に記載の方法。
前記少なくとも1つの金属膜の幅が、約1,000Åから約10,000Åに及ぶ、実施形態12または13に記載の方法。
前記ガラス基板の厚さが、該ガラス基板の長さおよび幅に亘り実質的に一定である、実施形態12から14いずれか1つに記載の方法。
ガラス基板および該ガラス基板の表面上に堆積された少なくとも1つの金属膜を備えた薄膜デバイスであって、
前記金属膜が、約1,000Åから約10,000Åに及ぶ厚さ、または約1,000Åから約10,000Åに及ぶ幅から選択される少なくとも1つの寸法を有し、
前記薄膜デバイスの反りが約1000マイクロメートル未満である、薄膜デバイス。
前記ガラス基板の厚さが約3mm未満である、実施形態16に記載の薄膜デバイス。
前記ガラス基板の厚さが、0.2mmと約1mm未満の間である、実施形態16または17に記載の薄膜デバイス。
前記薄膜デバイスが、薄膜トランジスタ、カラーフィルタ、または有機発光ダイオードからなる群より選択される、実施形態16から18いずれか1つに記載の薄膜デバイス。
前記ガラス基板が、アルミノケイ酸塩、アルカリアルミノケイ酸塩、ホウケイ酸塩、アルカリホウケイ酸塩、アルミノホウケイ酸塩、およびアルカリアルミノホウケイ酸塩から選択されるガラスから作られる、実施形態16から19いずれか1つに記載の薄膜デバイス。
前記ガラス基板が実質的に透明である、実施形態16から20いずれか1つに記載の薄膜デバイス。
前記金属膜が、銅、シリコン、非晶質シリコン、ポリシリコン、ITO、IGZO、IZO、ZTO、酸化亜鉛、他の金属酸化物、およびそのドープ金属と酸化物、並びにその組合せから選択される、実施形態16から21いずれか1つに記載の薄膜デバイス。
実施形態16から22いずれか1つに記載の薄膜デバイスを備えたディスプレイ装置。
ガラス基板および該ガラス基板の表面上に堆積された少なくとも1つの金属膜を備えた薄膜デバイスであって、
前記ガラス基板の厚さが、該基板の長さおよび幅に亘り実質的に一定であり、
前記薄膜デバイスの反りが約1000マイクロメートル未満である、薄膜デバイス。
前記ガラス基板の厚さが、0.2mmと約1mm未満の間である、実施形態24に記載の薄膜デバイス。
前記薄膜デバイスが、薄膜トランジスタ、カラーフィルタ、または有機発光ダイオードからなる群より選択される、実施形態24または25に記載の薄膜デバイス。
前記ガラス基板が、前記表面上に前記少なくとも1つの金属膜を堆積させる前に、実質的にドーム形またはボウル形である、実施形態24から26いずれか1つに記載の薄膜デバイス。
その上に薄膜を形成するためのガラス板を調製する方法において、
0.2mmと1mmの間の厚さを有し、凹面を備えたガラス板を提供する工程、
前記ガラス板を平らな基準面上に支持する工程、
前記平らな基準面に対して前記ガラス板のエッジの浮zを決定する工程、
測定されたエッジの浮きの大きさに基づいて、前記ガラス板の凹面の向きをを決定する工程、および
前記板に印を付けて、前記凹面の向きを示す工程、
を有してなる方法。
最大エッジ浮きが、前記ガラス板のエッジの20mm以内で100μm以下である、実施形態28に記載の方法。
最大エッジ浮きが、前記ガラス板のエッジの5mm以内で100μm以下である、実施形態28に記載の方法。
前記エッジの浮きを決定する工程が、最大エッジ浮きを決定する工程を含む、実施形態28に記載の方法。
前記エッジの浮きを決定する工程が、平均エッジ浮きを決定する工程を含む、実施形態28に記載の方法。
前記印を付ける工程が、前記ガラス板の角を除去する工程を含む、実施形態28に記載の方法。
前記印を付ける工程が、前記ガラスにレーザを照射する工程を含む、実施形態28に記載の方法。
前記ガラス板を提供する工程が、フュージョンダウンドロー法により前記ガラス板を形成する工程を含む、実施形態28に記載の方法。
薄膜デバイスを形成する方法であって、
0.2mmと1mmの間の厚さを有し、凹面を備えたガラス板を平らな基準面上に、該ガラス板が該平らな基準面に対してドーム形であるような向きに支持する工程、および
前記ガラス板のドーム側に薄膜材料を堆積させる工程、
を有してなる方法。
前記薄膜材料の一部をフォトリソグラフィーにより除去する工程をさらに含む、実施形態36に記載の方法。
前記薄膜材料が薄膜トランジスタを含む、実施形態36に記載の方法。
凹面を有するガラス板を備えた薄膜デバイスであって、前記ガラス板が平らな基準面上に支持されたときに、前記薄膜デバイスは該ガラス板のドーム面上に配置されており、該ガラス板の厚さが0.2mmと1mmの間である、薄膜デバイス。
前記薄膜デバイスが、薄膜トランジスタ、カラーフィルタ、または有機発光ダイオードを含む、実施形態39に記載の薄膜デバイス。
前記ガラス板が、前記平らな基準面上で真空チャックされたときに、100mm超のエッジの浮きを示さない、実施形態39に記載の薄膜デバイス。
LCDディスプレイに使用するのに適したガラス板であって、
第一面、第二面、および該第一面と該第二面を縁取る複数のエッジ、
を備え、
前記ガラス板が、該ガラス板が前記第一面で平らな基準面上に支持されたときに、前記複数のエッジの各エッジの前記基準面に対する最大エッジ浮きが、各エッジの20mm以内で100μm未満であり、該ガラス板が前記第二面で前記平らな基準面上に支持されたときに、前記複数のエッジの少なくとも1つのエッジの最小エッジ浮きが、該少なくとも1つのエッジの20mm以内で、前記基準面に対して少なくとも100μmであるような曲率を有し、
前記ガラス板の厚さが0.2mmと約1.0mmの間である、ガラス板。
22 通路
24 壁部分
26 堰
34 溶融ガラス
36 送達通路
42 ガラスリボン
44 牽引ロール
50、74 ガラス板
70、120 薄膜デバイス
72 有機発光ダイオード
76 カバープレート
78 密封材料
84 基準面
Claims (9)
- 薄膜デバイスを製造する方法において、約500℃から約1500℃までの範囲の第1の温度でガラス基板の凸面に少なくとも1つの金属膜を施して、薄膜デバイスを形成する工程、および該薄膜デバイスを約100℃未満の第2の温度に冷却する工程を有してなる方法であって、
冷却後に、前記薄膜デバイスが、約1000マイクロメートル未満の反りを有し、かつ、前記少なくとも1つの金属膜が、銅、シリコン、非晶質シリコン、ポリシリコン、ITO、IGZO、IZO、ZTO、酸化亜鉛、並びにその組合せから選択される、方法。 - 前記少なくとも1つの金属膜が、約1,000Åから約10,000Åに及ぶ厚さおよび幅を有する、請求項1記載の方法。
- 前記ガラス基板が、ドーム形であって、厚さが、0.2mmと約1mm未満の間である、請求項1または2記載の方法。
- 前記ガラス基板を、平らな基準面上に支持する工程であって、前記ガラス基板が前記基準面に対してドーム形であるような向きに支持する工程をさらに含む、請求項1から3いずれか1項記載の方法。
- 前記少なくとも1つの金属膜および前記ガラス基板が、前記第1の温度から前記第2の温度に及ぶ温度に亘り、異なる熱膨張係数を有する、請求項1から4いずれか1項記載の方法。
- 薄膜デバイスを形成する方法であって、
0.2mmと1mmの間の厚さを有し、凹面を備えたガラス板を平らな基準面上に、該ガラス板が該平らな基準面に対してドーム形であるような向きに置く工程、
前記ガラス板のドーム側の面に薄膜材料を、第1の温度で堆積させる工程、および、
前記薄膜材料を、第2の温度まで冷却する工程、
を有してなり、
冷却後に、前記薄膜デバイスが、約1000マイクロメートル未満の反りを有する、方法。 - 前記薄膜材料の一部をフォトリソグラフィーにより除去する工程をさらに含む、請求項6記載の方法。
- 前記薄膜材料が、薄膜トランジスタ、カラーフィルタ、または有機発光ダイオードを含む、請求項6または7記載の方法。
- 前記薄膜材料が、銅、シリコン、非晶質シリコン、ポリシリコン、ITO、IGZO、IZO、ZTO、酸化亜鉛、並びにその組合せから選択される、請求項6〜8のいずれか1項に記載の方法。
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KR101988014B1 (ko) * | 2012-04-18 | 2019-06-13 | 삼성디스플레이 주식회사 | 어레이 기판의 제조 방법 및 이에 사용되는 제조 장치 |
JP5672338B2 (ja) * | 2013-06-04 | 2015-02-18 | Smk株式会社 | タッチパネルおよびタッチパネルの製造方法 |
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2016
- 2016-01-14 EP EP16706032.6A patent/EP3245674A1/en not_active Withdrawn
- 2016-01-14 JP JP2017537406A patent/JP6910299B2/ja active Active
- 2016-01-14 WO PCT/US2016/013350 patent/WO2016115311A1/en active Application Filing
- 2016-01-14 CN CN202111037477.3A patent/CN113725235A/zh active Pending
- 2016-01-14 TW TW105101140A patent/TWI683425B/zh active
- 2016-01-14 US US15/543,030 patent/US20180005960A1/en not_active Abandoned
- 2016-01-14 CN CN201680015526.4A patent/CN107408560A/zh active Pending
- 2016-01-14 KR KR1020177021164A patent/KR102412623B1/ko active IP Right Grant
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US20200411450A1 (en) | 2020-12-31 |
CN113725235A (zh) | 2021-11-30 |
KR20170104508A (ko) | 2017-09-15 |
EP3245674A1 (en) | 2017-11-22 |
WO2016115311A1 (en) | 2016-07-21 |
TWI683425B (zh) | 2020-01-21 |
JP2018506497A (ja) | 2018-03-08 |
CN107408560A (zh) | 2017-11-28 |
US20180005960A1 (en) | 2018-01-04 |
KR102412623B1 (ko) | 2022-06-23 |
TW201640658A (zh) | 2016-11-16 |
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