JP4993464B2 - アクリルゾル組成物 - Google Patents
アクリルゾル組成物 Download PDFInfo
- Publication number
- JP4993464B2 JP4993464B2 JP2006535069A JP2006535069A JP4993464B2 JP 4993464 B2 JP4993464 B2 JP 4993464B2 JP 2006535069 A JP2006535069 A JP 2006535069A JP 2006535069 A JP2006535069 A JP 2006535069A JP 4993464 B2 JP4993464 B2 JP 4993464B2
- Authority
- JP
- Japan
- Prior art keywords
- acrylic sol
- compound
- sol composition
- acrylic
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims description 67
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims description 60
- -1 phosphoric acid ester compound Chemical class 0.000 claims description 73
- 229920000768 polyamine Polymers 0.000 claims description 47
- 239000004014 plasticizer Substances 0.000 claims description 43
- 239000004814 polyurethane Substances 0.000 claims description 43
- 229920002635 polyurethane Polymers 0.000 claims description 43
- 150000001875 compounds Chemical class 0.000 claims description 32
- 239000010419 fine particle Substances 0.000 claims description 30
- 229920000058 polyacrylate Polymers 0.000 claims description 28
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 19
- 229920000642 polymer Polymers 0.000 claims description 18
- 239000000945 filler Substances 0.000 claims description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 16
- 229920005862 polyol Polymers 0.000 claims description 15
- 230000002378 acidificating effect Effects 0.000 claims description 13
- 150000003077 polyols Chemical class 0.000 claims description 12
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 11
- 229920000570 polyether Polymers 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- 239000010452 phosphate Substances 0.000 claims description 10
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000002981 blocking agent Substances 0.000 claims description 9
- 235000011187 glycerol Nutrition 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 7
- 239000011258 core-shell material Substances 0.000 claims description 7
- 239000007983 Tris buffer Substances 0.000 claims description 6
- 125000002723 alicyclic group Chemical group 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 6
- 229920000647 polyepoxide Polymers 0.000 claims description 6
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 claims description 4
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 claims description 4
- 229920001451 polypropylene glycol Polymers 0.000 claims description 4
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 claims description 4
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 claims description 3
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 claims description 3
- 125000005442 diisocyanate group Chemical group 0.000 claims description 3
- 238000000576 coating method Methods 0.000 description 33
- 239000011248 coating agent Substances 0.000 description 32
- 238000004519 manufacturing process Methods 0.000 description 23
- 238000003860 storage Methods 0.000 description 17
- 229920001944 Plastisol Polymers 0.000 description 16
- 239000004999 plastisol Substances 0.000 description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 12
- 150000002989 phenols Chemical class 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- 239000000306 component Substances 0.000 description 9
- 238000006297 dehydration reaction Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 8
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 8
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 8
- 235000019441 ethanol Nutrition 0.000 description 8
- 229920003986 novolac Polymers 0.000 description 8
- IXQGCWUGDFDQMF-UHFFFAOYSA-N o-Hydroxyethylbenzene Natural products CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 8
- 150000005846 sugar alcohols Polymers 0.000 description 7
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 238000001723 curing Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 6
- 239000005056 polyisocyanate Substances 0.000 description 6
- 229920001228 polyisocyanate Polymers 0.000 description 6
- 239000004800 polyvinyl chloride Substances 0.000 description 6
- 229920000915 polyvinyl chloride Polymers 0.000 description 6
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 230000032683 aging Effects 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 5
- 239000004088 foaming agent Substances 0.000 description 5
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 5
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 5
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 239000005011 phenolic resin Substances 0.000 description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 5
- 229960001755 resorcinol Drugs 0.000 description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- VADKRMSMGWJZCF-UHFFFAOYSA-N 2-bromophenol Chemical compound OC1=CC=CC=C1Br VADKRMSMGWJZCF-UHFFFAOYSA-N 0.000 description 3
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 3
- MVRPPTGLVPEMPI-UHFFFAOYSA-N 2-cyclohexylphenol Chemical compound OC1=CC=CC=C1C1CCCCC1 MVRPPTGLVPEMPI-UHFFFAOYSA-N 0.000 description 3
- CYEJMVLDXAUOPN-UHFFFAOYSA-N 2-dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=CC=C1O CYEJMVLDXAUOPN-UHFFFAOYSA-N 0.000 description 3
- CRBJBYGJVIBWIY-UHFFFAOYSA-N 2-isopropylphenol Chemical compound CC(C)C1=CC=CC=C1O CRBJBYGJVIBWIY-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 3
- LCHYEKKJCUJAKN-UHFFFAOYSA-N 2-propylphenol Chemical compound CCCC1=CC=CC=C1O LCHYEKKJCUJAKN-UHFFFAOYSA-N 0.000 description 3
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000013007 heat curing Methods 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 3
- IRIAEXORFWYRCZ-UHFFFAOYSA-N n-butyl benzyl phthalate Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 3
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920005906 polyester polyol Polymers 0.000 description 3
- 125000000547 substituted alkyl group Chemical group 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- FJGNTEKSQVNVTJ-UHFFFAOYSA-N 1-deoxy-D-lyxitol Natural products CC(O)C(O)C(O)CO FJGNTEKSQVNVTJ-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- ZVDSMYGTJDFNHN-UHFFFAOYSA-N 2,4,6-trimethylbenzene-1,3-diamine Chemical compound CC1=CC(C)=C(N)C(C)=C1N ZVDSMYGTJDFNHN-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
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Description
本発明に使用される(a)成分であるアクリル重合体微粒子としては、アクリルゾル組成物に通常用いられている重合体を使用することができ、例えば、アクリル酸アルキルエステル、メタクリル酸アルキルエステル等から選ばれるモノマーの単一重合体や共重合体を使用することができる。該モノマーとしては、具体的には、メチルアクリレート、エチルアクリレート、n−プロピルアクリレート、イソプロピルアクリレート、n−ブチルアクリレート、イソブチルアクリレート、sec−ブチルアクリレート、ter−ブチルアクリレート、シクロヘキシルアクリレート、ベンジルアクリレート、メチルメタクリレート、エチルメタクリレート、n−プロピルメタクリレート、イソプロピルメタクリレート、n−ブチルメタクリレート、イソブチルメタクリレート、sec−ブチルメタクリレート、ter−ブチルメタクリレート、シクロヘキシルメタクリレート、ベンジルメタクリレート等が挙げられる。また、共重合成分として、スチレン、α−メチルスチレン等も使用することができる。
本発明に使用される(b)成分であるブロックポリウレタンは、ポリイソシアネート、及びポリエーテルポリオールやポリエステルポリオール等のα−ポリオールを反応させて得られるポリウレタンを、ブロック剤を用いてブロックして得ることができる。
上記ポリウレタンを得るに際し、前述のポリイソシアネートとα−ポリオール等のポリヒドロキシ化合物とのモル比(前者/後者)は、通常1.5〜3.5/1、好ましくは2.0〜3.0/1である。また、プレポリマー(ポリウレタン)のNCO%は、通常1〜20%、好ましくは2〜15%である。
本発明に使用される(c)ポリアミン化合物としては、例えば、エチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ポリオキシプロピレンジアミン、ポリオキシプロピレントリアミン、1,2−ジアミノプロパン等の脂肪族ポリアミン;イソホロンジアミン、1,3−ジアミノシクロヘキサン、メンセンジアミン、ビス(4−アミノ−3−メチルジシクロヘキシル)メタン、ジアミノジシクロヘキシルメタン、ビス(アミノメチル)シクロヘキサン、N−アミノエチルピペラジン、3,9−ビス(3−アミノプロピル)−2,4,8,10−テトラオキサスピロ(5.5)ウンデカン等の脂環式ポリアミン;m−フェニレンジアミン、p−フェニレンジアミン、トリレン−2,4−ジアミン、トリレン−2,6−ジアミン、メシチレン−2,4−ジアミン、メシチレン−2,6−ジアミン、3,5−ジエチルトリレン−2,4−ジアミン、3,5−ジエチルトリレン−2,6−ジアミン等の単核ポリアミン;ビフェニレンジアミン、4,4−ジアミノジフェニルメタン、2,5−ナフチレンジアミン、2,6−ナフチレンジアミン等の芳香族ポリアミン;これらのポリアミン化合物をグリシジルエーテル又はアクリロニトリルで付加変性してなるか、又はカルボン酸化合物でアミド変性してなる変性ポリアミン等が挙げられる。
本発明に使用される(d)酸性リン酸エステル化合物は、分子中に少なくとも1個以上のP−OH基を有するリン酸エステル化合物であり、例えば、オルトリン酸、メタリン酸、ピロリン酸、亜リン酸、ポリリン酸、ホスホン酸、メタンホスホン酸、ベンゼンホスホン酸、1−ヒドロキシエタン−1,1−ジホスホン酸、ホスフィン酸等のリンの酸のアルキル、アルケニル又は置換アルキル部分エステルが挙げられる。該部分エステルのアルキル基としては、メチル、エチル、プロピル、ブチル、ヘキシル、オクチル、イソオクチル、2−エチルヘキシル、デシル、ドデシル、テトラデシル、オクタデシル等が挙げられる。該部分エステルのアルケニル基としては、アリル、オクテニル、デセニル、オクタデセニル等が挙げられる。該部分エステルの置換アルキル基としては、2−ヒドロキシエチル、2−ヒドロキシプロピル、2−ヒドロキシブチル、2−ヒドロキシ−2−フェニルエチル等のヒドロキシアルキル基;2−ヒドロキシ−3−メトキシプロピル、2−ヒドロキシ−3−ブトキシプロピル、2−ヒドロキシ−3−オクトキシプロピル、2−ヒドロキシ−3−オクタデシロキシプロピル、2−ヒドロキシ−3−フェノキシプロピル、2−ヒドロキシ−3−トルオキシプロピル、2−ヒドロキシ−3−オクチルフェノキシプロピル等のアルコキシ又はアリーロキシヒドロキシアルキル基;2−(3−メトキシ−2−ヒドロキシプロポキシ)エチル、2−(3−ブトキシ−2−ヒドロキシプロポキシ)エチル、2−(3−フェノキシ−2−ヒドロキシプロポキシ)エチル、2−(3−トルオキシ−2−ヒドロキシプロポキシ)エチル等のアルコキシ又はアリーロキシヒドロキシアルコキシアルキル基等のヒドロキシ基及び/又はエーテル結合を有するアルキル基等が挙げられる。これらのアルキル基、アルケニル基及び置換アルキル基は、炭素原子数が1〜30、特に1〜10であることが好ましい。
グリセリントリス(ポリプロピレングリコール)(分子量4000)785gを仕込み、100〜110℃、30mmHgで1時間減圧脱水反応を行なった。これを60℃まで冷却し、トリレンジイソシアネート103gを添加し、窒素雰囲気下、90〜100℃で4時間反応させた。次いで、60℃まで冷却し、ジシクロヘキシルアミン112gを滴下し、90〜100℃で1時間熟成反応を行い、さらに100〜110℃、30mmHgで1時間脱気反応を行なった。
赤外吸収スペクトルにてNCOの吸収2660cm-1が完全に消えたことを確認し、ブロックポリウレタン(BU−1)を得た。
ジシクロヘキシルアミン112gをメチルケトンオキシム55gに代えた以外は、製造例−1と同様にして、ブロックポリウレタン(BU−2)を製造した。
トリレンジイソシアネート添加前にリン酸エチルエステル〔モノ/ジ(モル比)=1/1、P−OH当量93〕を1g添加した以外は、製造例−1と同様にして、ブロックポリウレタン(BU−3)を製造した。
ジイソノニルフタレート408g、グリセリントリス(ポリプロピレングリコール)(分子量4000)481gを仕込み、100〜110℃、30mmHgで1時間減圧脱水反応を行った。これを80℃まで冷却し、ジシクロヘキシルメタン−4,4’−ジイソシアネート(水添MDI)97g及びジブチル錫ジラウレート0.025gを添加し、窒素雰囲気下、90〜100℃で4時間反応した。また、60℃まで冷却し、メチルエチルケトンオキシム34gを滴下し、90〜100℃で1時間熟成反応を行った。
赤外吸収スペクトルにてNCOの吸収2660cm-1が完全に消えたことを確認し、ブロックウレタン(BU−4)を得た。
イソホロンジアミン399gを仕込み、そこにアデカレジンEP−4100E(旭電化工業(株)製;ビスフェノールA型エポキシ樹脂、エポキシ当量190)476gを分割添加しながら100℃まで昇温し、さらに100〜150℃で2時間熟成した。
そこにMP−800K(旭有機材工業(株)製;フェノール樹脂)140gを150〜180℃で分割添加し、1時間熟成した後、さらにセバシン酸35gを添加し、170〜180℃、30〜50mmHgで1時間減圧脱水を行なった。これを微粉砕機で30μm以下に粉砕して取り出し、変性ポリアミン(HPA−1)を得た。
1,2−ジアミノプロパン225g、トルエン89g及びイソプロパノール89kgを仕込み、70〜95℃でアデカレジンEP−4901E(旭電化工業(株)製;ビスフェノールF型エポキシ樹脂)571gを分割して添加し、95〜100℃で1時間熟成した後、155〜165℃、40〜60mmHgで1時間減圧で脱溶剤を行なった。
そこにMP−800Kの254gを155〜165℃で分割添加し、155〜165℃、40〜60mmHgで1時間減圧脱水を行なった。これを微粉砕機で30μm以下に粉砕して取り出し、変性ポリアミン(HPA−2)を得た。
1,2−ジアミノプロパン225g、トルエン89g及びイソプロパノール89kgを仕込み、70〜95℃でアデカレジンEP−4901E(旭電化工業(株)製;ビスフェノールF型エポキシ樹脂)571gを分割して添加し、95〜100℃で1時間熟成した後、155〜165℃、40〜60mmHgで1時間減圧下で脱溶剤を行なった。
そこにマイティーエースG−150(ヤスハラケミカル社製;テルペン−フェノール共重合体)254gを155〜165℃で分割添加し、155〜165℃、40〜60mmHgで1時間減圧脱水を行なった。これを微粉砕機で30μm以下に粉砕して取り出し、変性ポリアミン(HPA−3)を得た。
フェニルキシリルエタン300g及び1,3−ジアミノシクロヘキサン360gを仕込み、そこにアデカレジンEP−4100E(旭電化工業(株)製;ビスフェノールA型エポキシ樹脂、エポキシ当量190)360gを分割添加しながら100℃まで昇温し、さらに100〜150℃で2時間熟成し、変性ポリアミン(HPA−4)を得た。
アクリル重合体微粒子、上記で得られたブロックポリウレタン等を、表1に示す割合で配合し、ニーダーにより混合分散して、実施例1〜6及び比較例1〜2のアクリルゾル組成物をそれぞれ得た。
上記実施例1〜6及び比較例1、2のアクリルゾル組成物について、粘度安定性、接着性及び塗膜強度の評価を、それぞれ以下の方法で行った。それらの結果を表1に示す。
B型回転粘度計を用い、温度25℃において、アクリルゾル組成物の初期粘度を測定した。その後、アクリルゾル組成物を密封容器に入れ、温度40℃で保持し、4,7,10日間経過後それぞれにおいて、25℃に冷却し、同様に粘度を測定し、初期からの粘度変化率を算出した。
100×25×1.0mmの電着塗装鋼板の端部にアクリルゾル組成物を塗布し、接着部の厚さが3mmとなるようにスペーサーを挟み圧着した。この状態で、130℃で20分間焼き付けを行った後、スペーサーを取り除き、引っ張り速度50mm/minでせん断方向に引っ張り、破壊状態を観察し、以下の評価基準に従って接着性を評価した。
○:凝集破壊
×:界面破壊
アクリルゾル組成物を離型可能な板の上に2mmの厚さに塗布し、130℃で20分間焼き付けてシートを作成した後、該シートをダンベル2号型で打ちぬいた。このダンベルを23℃、0℃及び−20℃それぞれにて、引っ張り速度50mm/minで引っ張り、破断時の強度(MPa)及び伸び(%)を測定した。また、上記シートについて、引き裂き強度(MPa)の測定も行なった。
Claims (12)
- (a)アクリル重合体微粒子、(b)ブロックポリウレタン、(c)ポリアミン化合物、(d)酸性リン酸エステル化合物、(e)可塑剤、及び(f)充填剤を含み、
上記(a)アクリルゾル重合体微粒子100質量部当り、上記(c)ポリアミン化合物が0.01〜10質量部、上記(d)酸性リン酸エステル化合物が0.001〜10質量部、上記(e)可塑剤が50〜500質量部及び上記(f)充填剤が50〜800質量部の割合でそれぞれ配合されており、且つ上記(a)アクリル重合体微粒子と上記(b)ブロックポリウレタンとの質量比(前者/後者)が90/10〜15/85であることを特徴とするアクリルゾル組成物。 - (a)アクリル重合体微粒子が、コア部及びシェル部から構成されるコア−シェル型であることを特徴とする請求の範囲第1項記載のアクリルゾル組成物。
- (b)ブロックポリウレタンが、ポリエーテルポリオール及びジイソシアネートより得られることを特徴とする請求の範囲第1又は2項に記載のアクリルゾル組成物。
- 上記ポリエーテルポリオールが、三官能以上のポリエーテルポリオールであることを特徴とする請求の範囲第3項記載のアクリルゾル組成物。
- 上記の三官能以上のポリエーテルポリオールが、グリセリントリス(ポリプロピレングリコール)であることを特徴とする請求の範囲第4項記載のアクリルゾル組成物。
- (b)ブロックポリウレタンが、ジシクロヘキシルアミン又はメチルケトンオキシムをブロック化剤として得られることを特徴とする請求の範囲第1〜5項のいずれか一項に記載のアクリルゾル組成物。
- (c)ポリアミン化合物が、脂肪族ポリアミン又は脂環式ポリアミン、及びポリグリシジル化合物から得られる変性ポリアミンであることを特徴とする請求の範囲第1〜6項のいずれか一項に記載のアクリルゾル組成物。
- 上記脂肪族ポリアミン又は脂環式ポリアミンが、イソホロンジアミン、1,3−ジアミノシクロヘキサン及び1,2−ジアミノプロパンから選ばれる少なくとも一種であることを特徴とする請求の範囲第7項記載のアクリルゾル組成物。
- 上記ポリグリシジル化合物が、ビスフェノールA型又はF型エポキシ樹脂であることを特徴とする請求の範囲第7又は8項記載のアクリルゾル組成物。
- (d)酸性リン酸エステル化合物が、酸性リン酸アルキルエステル化合物の中から選ばれる少なくとも一種であることを特徴とする請求の範囲第1〜9項のいずれか一項に記載のアクリルゾル組成物。
- (e)可塑剤が、フタル酸系可塑剤の中から選ばれる少なくとも一種であることを特徴とする請求の範囲第1〜10項のいずれか一項に記載のアクリルゾル組成物。
- さらに、(g)フェノール化合物及びカルボン酸化合物の中から選ばれる少なくとも一種を含むことを特徴とする請求の範囲第1〜11項のいずれか一項に記載のアクリルゾル組成物。
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US8653171B2 (en) * | 2010-02-22 | 2014-02-18 | Polyone Corporation | Plastisol compositions that are essentially free of polyvinyl halides and phthalates |
JP5384679B2 (ja) * | 2012-01-19 | 2014-01-08 | 湖北工業株式会社 | 光ファイバ母材を製造する方法及び光ファイバ母材 |
US20150315730A1 (en) * | 2014-05-05 | 2015-11-05 | Cortland Line Co. | Line for anchoring a hunting decoy |
JP6908023B2 (ja) * | 2016-03-30 | 2021-07-21 | 日本ゼオン株式会社 | スプレー塗布用ゾル、スプレー塗布層付き塩化ビニル樹脂成形体及びその製造方法、並びに積層体 |
KR102635335B1 (ko) * | 2021-09-17 | 2024-02-07 | 주식회사 서연이화 | 차량용 투광성 인조피혁 원단 및 이의 제조방법 |
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JP4480374B2 (ja) * | 2003-09-10 | 2010-06-16 | 株式会社Adeka | アクリルゾル組成物 |
JP3939287B2 (ja) * | 2003-11-28 | 2007-07-04 | 本田技研工業株式会社 | アクリルゾル組成物 |
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- 2005-07-27 CN CNB2005800299794A patent/CN100526380C/zh not_active Expired - Fee Related
- 2005-07-27 KR KR1020077007758A patent/KR20070105961A/ko not_active Application Discontinuation
- 2005-07-27 EP EP05766986A patent/EP1792940B1/en not_active Not-in-force
- 2005-07-27 JP JP2006535069A patent/JP4993464B2/ja active Active
- 2005-07-27 WO PCT/JP2005/013690 patent/WO2006027906A1/ja active Application Filing
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JP2002128936A (ja) * | 2000-10-24 | 2002-05-09 | Soken Chem & Eng Co Ltd | アクリルゾル組成物及びこれを用いた発泡体 |
JP2004083665A (ja) * | 2002-08-23 | 2004-03-18 | Zeon Kasei Co Ltd | プラスチゾルおよび成形品 |
JP2004217822A (ja) * | 2003-01-16 | 2004-08-05 | Mitsubishi Rayon Co Ltd | プラスチゾル、ゲル化物、及び成形品 |
JP2005051948A (ja) * | 2003-07-30 | 2005-02-24 | National Institute Of Advanced Industrial & Technology | 発電機能付熱交換器およびその製造方法 |
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WO2006027906A1 (ja) | 2006-03-16 |
JPWO2006027906A1 (ja) | 2008-05-08 |
US20070251415A1 (en) | 2007-11-01 |
KR20070105961A (ko) | 2007-10-31 |
DE602005010598D1 (de) | 2008-12-04 |
EP1792940A4 (en) | 2007-12-05 |
CN100526380C (zh) | 2009-08-12 |
CN101014663A (zh) | 2007-08-08 |
EP1792940A1 (en) | 2007-06-06 |
EP1792940B1 (en) | 2008-10-22 |
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