JP4922108B2 - 絶縁シート及び積層構造体 - Google Patents
絶縁シート及び積層構造体 Download PDFInfo
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- JP4922108B2 JP4922108B2 JP2007230482A JP2007230482A JP4922108B2 JP 4922108 B2 JP4922108 B2 JP 4922108B2 JP 2007230482 A JP2007230482 A JP 2007230482A JP 2007230482 A JP2007230482 A JP 2007230482A JP 4922108 B2 JP4922108 B2 JP 4922108B2
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- insulating sheet
- skeleton
- resin
- polymer
- insulating
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- 239000000126 substance Substances 0.000 description 1
- IELLVVGAXDLVSW-UHFFFAOYSA-N tricyclohexyl phosphate Chemical compound C1CCCCC1OP(OC1CCCCC1)(=O)OC1CCCCC1 IELLVVGAXDLVSW-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical group [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Landscapes
- Non-Insulated Conductors (AREA)
- Insulating Bodies (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Inorganic Insulating Materials (AREA)
Description
本発明に係る絶縁シートは、ポリマー(A)を含む。ポリマー(A)は、芳香族骨格を有し、かつその重量平均分子量は3万以上である。
本発明に係る絶縁シートは、エポキシモノマー(B)を含む。エポキシモノマー(B)は、芳香族骨格を有し、かつその重量平均分子量は600以下である。
本発明に係る絶縁シートは、硬化剤(C)を含む。硬化剤(C)は、フェノール樹脂、もしくは芳香族骨格または脂環式骨格を有する酸無水物、その水添加物又はその変性物である。
本発明に係る絶縁シートは、フィラー(D)を含む。フィラー(D)を含むことによって、放熱性が高められる。
本発明に係る絶縁シートは、ゴム微粒子(E)を含むことが好ましい。
本発明に係る絶縁シートは、より一層高いシート特性を得るために、ガラスクロス、ガラス不織布、アラミド不織布等の基材物質を含んでいてもよい。もっとも、それら基材物質を含まなくても、絶縁シートは優れたシート特性を有する。絶縁シートはガラスクロスを含まないことが好ましい。本発明では、上記各成分(A)〜(D)を上記特定の割合で含むので、上記基材物質を含まなくても、シート特性に優れた絶縁シートを得ることができる。上記基材物質を含まない場合、絶縁シートの薄膜化が可能であり、かつ絶縁シートの熱伝導率がより一層高められ、さらに必要に応じて絶縁シートにレーザー加工、ドリル穴開け加工等の各種加工を容易に行うこともできる。
本発明に係る絶縁シートは、特に限定はされないが、例えば、上述した材料を混合したものを溶剤キャスト法、押し出し成膜等の方法でシート状に成形することにより得ることができる。シート状に成形する際に、脱泡することが好ましい。本発明に係る絶縁シートは、上記各成分(A)〜(D)を上記特定の割合で含むので、ハンドリング性が高く、シート特性に優れている。また、絶縁シートは、室温(23℃)において自立性を有し、取扱性にも優れている。
(1)エポキシ基含有スチレン樹脂(日本油脂社製、商品名:マープルーフG−1010S、Mw=100,000、Tg=93℃)
(2)ビスフェノールA型フェノキシ樹脂(ジャパンエポキシレジン社製、商品名:E1256、Mw=51,000、Tg=98℃)
(3)高耐熱フェノキシ樹脂(東都化成社製、商品名:FX−293、Mw=43,700、Tg=163℃)
(1)エポキシ基含有アクリル樹脂(日本油脂社製、商品名:マープルーフG−0130S、Mw=9,000,Tg=69℃)
(1)ビスフェノールA型液状エポキシ樹脂(ジャパンエポキシレジン製、商品名:エピコート828US、Mw=370)
(2)ビスフェノールF型液状エポキシ樹脂(ジャパンエポキシレジン製、商品名:エピコート806L、Mw=370)
(3)3官能グリシジルジアミン型液状エポキシ樹脂(ジャパンエポキシレジン社製、商品名:エピコート630、Mw=300)
(4)フルオレン骨格エポキシ樹脂(大阪ガスケミカル社製、商品名:オンコートEX1011、Mw=486)
(5)ナフタレン骨格液状エポキシ樹脂(大日本インキ化学社製、商品名:EPICLON HP−4032D、Mw=304)
(1)ヘキサヒドロフタル酸骨格液状エポキシ樹脂(日本化薬社製、商品名:AK−601、Mw=284)
(2)ビスフェノールA型固体状エポキシ樹脂(ジャパンエポキシレジン社製、商品名:1003、Mw=1300)
(1)脂環式骨格酸無水物(新日本理化社製、商品名:MH−700)
(2)芳香族骨格酸無水物(サートマー・ジャパン社製、商品名:SMAレジンEF60)
(3)多脂環式骨格酸無水物(新日本理化社製、商品名:HNA−100)
(4)テルペン骨格酸無水物(ジャパンエポキシレジン社製、商品名:エピキュアYH−306)
(5)ビフェニル骨格フェノール樹脂(明和化成社製、商品名:MEH−7851−S)
(6)アリル骨格フェノール樹脂(ジャパンエポキシレジン社製、商品名:YLH−903)
(7)トリアジン骨格フェノール樹脂(大日本インキ化学社製、商品名:フェノライトKA−7052−L2)
(8)メラミン骨格フェノール樹脂(群栄化学工業社製、商品名:PS−6492)
(9)イソシアヌル変性固体分散型イミダゾール(イミダゾール系硬化促進剤、四国化成社製、商品名:2MZA−PW)
(1)表面疎水化ヒュームドシリカ(トクヤマ社製、商品名:MT−10、平均粒径15nm)
(2)球状アルミナ(デンカ社製、商品名:DAM−10、平均粒径10μm)
(3)窒化ホウ素(昭和電工社製、商品名:UHP−1、平均粒径8μm)
(4)窒化アルミ(東洋アルミ社製、商品名:TOYALNITE―FLX、平均粒径14μm)
(5)炭化ケイ素(信濃電気製錬社製、商品名:シナノランダムGP#700、平均粒径17μm)
(1)コアシェル型ゴム微粒子(三菱レーヨン社製、商品名:KW4426、メチルメタクリレートからなるシェルと、ブチルアクリレートからなるコアとを有するゴム微粒子、平均粒径5μm)
(2)シリコンゴム微粒子(東レ・ダウコーニング社製、商品名:トレフィルE601、平均粒径2μm)
(1)エポキシシランカップリング剤(信越化学社製、商品名:KBE403)
(1)メチルエチルケトン
ホモディスパー型攪拌機を用い、下記の表1に示す割合で各化合物を配合・混練し、絶縁材料を調製した。
使用した化合物の種類及び配合量を下記の表1に示すようにしたこと以外は、参考例1と同様にして絶縁材料を調製し、PETシート上に絶縁シートを作製した。
上記のようにして得られた各絶縁シートの未硬化状態での(1)ハンドリング性及び(2)ガラス転移温度について以下の方法で評価した。また各絶縁シートを以下の要領で硬化し、(3)熱伝導率、(4)引き剥がし強さ、(5)絶縁破壊電圧、(6)半田耐熱を評価した。
PETシートと、該PETシート上に形成された絶縁シートとを460mm×610mm角に切り出したテストサンプルを用意した。このテストサンプルにおいて、室温(23℃)でPETシートから未硬化状態の絶縁シートを剥離したときのハンドリング性を下記の基準により評価を行った。
△:絶縁シートを剥離できるが、シート伸びや破断が発生する
×:絶縁シートを剥離できない
セイコーインスツルメンツ社製、示差走査熱量測定装置「DSC220C」を用いて、3℃/分の昇温速度で未硬化状態の絶縁シートのガラス転移温度を測定した。
絶縁シートの熱伝導率を、京都電子工業社製熱伝導率計「迅速熱伝導率計QTM−500」を用いて測定した。
絶縁シートを1mm厚のアルミ板と35μm厚の電解銅箔間に挟み、真空プレス機で4MPaの圧力を保持しながら120℃で1時間、更に200℃で1時間絶縁シートをプレス硬化し、金属ベース基板の銅張り積層板を形成した。得られた金属ベース基板の銅箔をエッチングして幅10mmの銅箔の帯を形成し、銅箔を基板に対して90℃の角度で50mm/分の引っ張り速度で剥離した際の引き剥がし強さを測定した。
絶縁シートを100mm×100mm角に切り出したものを120℃オーブンで1時間、更に200℃オーブンで1時間硬化し、テストサンプルを作製した。耐電圧試験器(MODEL7473、EXTECH Electronics社製)を用いて、1kV/秒の速度で電圧上昇して、テストサンプルの絶縁破壊電圧を測定した。
上記(4)引き剥がし強さの評価で作製した銅張り積層基板を50mm×60mmのサイズに切り出した。これを288℃の半田浴に銅箔側を下に向けて浮かべ、銅箔の膨れ・剥がれが発生するまでの時間を測定し以下の基準で判定した。
△:1分経過後、かつ3分経過する前に膨れ、剥離が発生した
×:1分経過する前に膨れ、剥離が発生
結果を下記の表1に示す。
Claims (12)
- 熱伝導率が10W/m・K以上の高熱伝導体を導電層に接着するのに用いられる絶縁シートであって、
芳香族骨格を有し、かつ重量平均分子量が3万以上であるポリマー(A)と、芳香族骨格を有し、かつ重量平均分子量が600以下であるエポキシモノマー(B)と、フェノール樹脂、もしくは芳香族骨格または脂環式骨格を有する酸無水物、その水添加物又はその変性物である硬化剤(C)と、フィラー(D)とを含有し、
前記ポリマー(A)が熱硬化性樹脂であり、
前記ポリマー(A)と、前記エポキシモノマー(B)と、前記硬化剤(C)とを含む絶縁シート中の樹脂成分の合計100重量部に対して、前記ポリマー(A)を30〜60重量部、前記エポキシモノマー(B)を10〜60重量部の割合でそれぞれ含有し、
未硬化状態での絶縁シートのガラス転移温度Tgが25℃以下であることを特徴とする、絶縁シート。 - 前記ポリマー(A)がフェノキシ樹脂である、請求項1に記載の絶縁シート。
- 前記フェノキシ樹脂は、ガラス転移温度Tgが100℃以上である、請求項2に記載の絶縁シート。
- 前記硬化剤(C)が、メラミン骨格又はトリアジン骨格を有するフェノール樹脂、またはアリル基を有するフェノール樹脂である、請求項1〜3のいずれか1項に記載の絶縁シート。
- 前記硬化剤(C)が、多脂環式骨格を有する酸無水物、もしくはテルペン系化合物と無水マレイン酸との付加反応により得られた脂環式骨格を有する酸無水物、その水添加物又はその変性物である、請求項1〜4のいずれか1項に記載の絶縁シート。
- 前記フィラー(D)が、アルミナ、窒化ホウ素、窒化アルミニウム、窒化ケイ素、炭化ケイ素、及び酸化マグネシウムからなる群から選択された少なくとも1種である、請求項1〜6のいずれか1項に記載の絶縁シート。
- 前記フィラー(D)が、球状アルミナまたは球状窒化アルミニウムである、請求項1〜7のいずれか1項に記載の絶縁シート。
- ゴム粒子(E)をさらに含む、請求項1〜8のいずれか1項に記載の絶縁シート。
- 前記ゴム粒子(E)がシリコーンゴムである、請求項9に記載の絶縁シート。
- 熱伝導率が10W/m・K以上の高熱伝導体の少なくとも片面に、絶縁層を介して導電層が積層されており、該絶縁層が、請求項1〜10のいずれか1項に記載の絶縁シートを硬化させて形成されていることを特徴とする、積層構造体。
- 前記高熱伝導体が金属であることを特徴とする、請求項11に記載の積層構造体。
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US12/676,435 US20100297453A1 (en) | 2007-09-05 | 2008-09-02 | Insulating sheet and multilayer structure |
CN2008801058680A CN101796106B (zh) | 2007-09-05 | 2008-09-02 | 绝缘片及层压结构体 |
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