JP4790092B1 - 塗膜乾燥炉 - Google Patents
塗膜乾燥炉 Download PDFInfo
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- JP4790092B1 JP4790092B1 JP2011089767A JP2011089767A JP4790092B1 JP 4790092 B1 JP4790092 B1 JP 4790092B1 JP 2011089767 A JP2011089767 A JP 2011089767A JP 2011089767 A JP2011089767 A JP 2011089767A JP 4790092 B1 JP4790092 B1 JP 4790092B1
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- coating film
- furnace
- infrared
- infrared heater
- fluid
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- 239000011248 coating agent Substances 0.000 title claims abstract description 58
- 238000000576 coating method Methods 0.000 title claims abstract description 58
- 238000001035 drying Methods 0.000 title claims abstract description 43
- 239000012530 fluid Substances 0.000 claims abstract description 54
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 18
- 239000001257 hydrogen Substances 0.000 claims abstract description 18
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910001416 lithium ion Inorganic materials 0.000 claims abstract description 14
- 238000000862 absorption spectrum Methods 0.000 claims abstract description 8
- 230000005855 radiation Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 238000010248 power generation Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 abstract description 13
- 239000003960 organic solvent Substances 0.000 abstract description 8
- 238000004880 explosion Methods 0.000 abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 16
- 239000002904 solvent Substances 0.000 description 13
- 230000001681 protective effect Effects 0.000 description 12
- 239000007772 electrode material Substances 0.000 description 6
- 239000010453 quartz Substances 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000001228 spectrum Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- 238000009429 electrical wiring Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 239000005331 crown glasses (windows) Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000001947 vapour-phase growth Methods 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- 238000000295 emission spectrum Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007774 positive electrode material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000006100 radiation absorber Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/62—Heating elements specially adapted for furnaces
- H05B3/64—Heating elements specially adapted for furnaces using ribbon, rod, or wire heater
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
【解決手段】リチウムイオン電池用電極塗膜のような、3.5μm以下の電磁波の吸収スペクトルを持ち、水素結合を有する塗膜を炉体内部で走行させつつ乾燥させる塗膜乾燥炉である。炉体10の内部に配置される赤外線ヒーター11が、フィラメント12の外周がローパスフィルターとして機能する管13、14によって同心円状に覆われ、これらの複数の管の間16に流体の流路を形成した構造を有するものである。これにより炉内温度の上昇を抑制して有機溶媒蒸気の爆発を防止しながら、ワークに対して分子間の水素結合を切断する能力に優れる3.5μm以下の近赤外線を集中的に放射して、塗膜を効率よく加熱乾燥する。
【選択図】図4
Description
図4は本発明の第1の実施形態を示す説明図である。10は塗膜乾燥炉の炉体であり、その内部をフィルム状のワークWが一方向に連続的に移動しながら連続的に乾燥される。フィルム状のワークWの表面には、3.5μm以下の電磁波の吸収スペクトルを持ち、水素結合を有する塗膜が形成されている。この実施形態では、塗膜はリチウムイオン電池用電極塗膜である。
10 炉体
11 赤外線ヒーター
12 フィラメント
13 管
14 管
16 空間
17 流体供給口
18 流体排出口
19 熱風スリット
20 熱風スリット
21 第1ゾーン
22 第2ゾーン
23 第3ゾーン
24 第4ゾーン
25 ヘッダー
30 有底筒状体
31 キャップ
32 ホルダー
33 流体出入口
34 配線引出部
35 電気配線
36 封止部
50 従来の赤外線ヒーター
51 フィラメント
52 保護管
53 支持体
Claims (7)
- 3.5μm以下の電磁波の吸収スペクトルを持ち、水素結合を有する塗膜を炉体内部で走行させつつ乾燥させる塗膜乾燥炉であって、炉体の内部に赤外線ヒーターを備え、前記赤外線ヒーターは、フィラメントの外周が3.5μm以上の波長の赤外線を吸収するローパスフィルタとして機能する複数の管によって同心円状に覆われ、これらの複数の管の間に赤外線ヒーターの表面温度の上昇を抑制する冷却流体の流路を形成した構造を有するものであることを特徴とする塗膜乾燥炉。
- 3.5μm以下の電磁波の吸収スペクトルを持ち、水素結合を有する塗膜が、リチウムイオン電池用電極塗膜または太陽光発電用電極塗膜であることを特徴とする請求項1記載の塗膜乾燥炉。
- 流体を空気とし、炉体の前半部に配置された赤外線ヒーターを流れる間に加熱された空気を、炉体の後半部において炉内に供給することを特徴とする請求項1記載の塗膜乾燥炉。
- 炉体の内壁を赤外線放射率の小さい反射性材料により構成したことを特徴とする請求項1記載の塗膜乾燥炉。
- 流体の種類により、赤外線ヒーターの放射波長を制御したことを特徴とする請求項1記載の塗膜乾燥炉。
- フィラメントの外周を覆う管を3重とし、それらの管の間に形成された流体の流路に、互いに逆方向に流体を流したことを特徴とする請求項1記載の塗膜乾燥炉。
- 赤外線ヒーター自身の長手方向に、流体供給口と流体排出口をそれぞれ複数個形成したことを特徴とする請求項1記載の塗膜乾燥炉。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011089767A JP4790092B1 (ja) | 2010-04-30 | 2011-04-14 | 塗膜乾燥炉 |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010104729 | 2010-04-30 | ||
JP2010104729 | 2010-04-30 | ||
JP2010269167 | 2010-12-02 | ||
JP2010269167 | 2010-12-02 | ||
JP2011089767A JP4790092B1 (ja) | 2010-04-30 | 2011-04-14 | 塗膜乾燥炉 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP4790092B1 true JP4790092B1 (ja) | 2011-10-12 |
JP2012132662A JP2012132662A (ja) | 2012-07-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011089767A Active JP4790092B1 (ja) | 2010-04-30 | 2011-04-14 | 塗膜乾燥炉 |
Country Status (7)
Country | Link |
---|---|
US (1) | US8983280B2 (ja) |
EP (1) | EP2566295B1 (ja) |
JP (1) | JP4790092B1 (ja) |
KR (1) | KR101612992B1 (ja) |
CN (1) | CN102860122B (ja) |
TW (1) | TWI520654B (ja) |
WO (1) | WO2011136041A1 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013111647A1 (ja) | 2012-01-23 | 2013-08-01 | 日本碍子株式会社 | 乾燥炉ユニット及び乾燥炉 |
KR20130105432A (ko) * | 2012-03-15 | 2013-09-25 | 가부시키가이샤 히타치세이사쿠쇼 | 비수 이차 전지용 전극의 제조 방법, 비수 이차 전지 및 건조 장치 |
WO2014168229A1 (ja) * | 2013-04-11 | 2014-10-16 | 日本碍子株式会社 | 乾燥炉 |
WO2015022857A1 (ja) * | 2013-08-12 | 2015-02-19 | 日本碍子株式会社 | 赤外線放射装置及び赤外線処理装置 |
US9640762B2 (en) | 2012-11-28 | 2017-05-02 | Konica Minolta, Inc. | Method for producing transparent electrode and organic EL element |
WO2021166048A1 (ja) | 2020-02-17 | 2021-08-26 | 日本碍子株式会社 | 熱処理炉 |
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JP5421934B2 (ja) * | 2011-01-13 | 2014-02-19 | 東京エレクトロン株式会社 | 電極製造装置、電極製造方法 |
JP5694983B2 (ja) * | 2012-03-27 | 2015-04-01 | 日本碍子株式会社 | 赤外線ヒーター |
JP5469285B1 (ja) * | 2012-07-19 | 2014-04-16 | 日本碍子株式会社 | 赤外線ヒーター |
EP2919554A4 (en) * | 2012-11-07 | 2016-06-29 | Ngk Insulators Ltd | INFRARED HEATING DEVICE AND DRYING FURNACE |
JP5931769B2 (ja) * | 2013-02-01 | 2016-06-08 | アイシン高丘株式会社 | 赤外炉及び赤外線加熱方法 |
WO2014129072A1 (ja) * | 2013-02-20 | 2014-08-28 | 日本碍子株式会社 | ノズル付きヒーター及び乾燥炉 |
JP5775224B2 (ja) * | 2013-05-30 | 2015-09-09 | 日本碍子株式会社 | 赤外線加熱ユニット,赤外線加熱装置及び乾燥装置 |
WO2015005207A1 (ja) * | 2013-07-09 | 2015-01-15 | 日本碍子株式会社 | 乾燥炉 |
CN103335492B (zh) * | 2013-07-25 | 2015-07-15 | 王兆进 | 一种对板材或片状物两面同时进行干燥的装置 |
JP6427944B2 (ja) * | 2014-05-08 | 2018-11-28 | ソニー株式会社 | 撮像装置 |
JP6269373B2 (ja) * | 2014-07-29 | 2018-01-31 | 日立金属株式会社 | エナメル線の製造方法及び製造装置 |
TWI579060B (zh) * | 2014-10-30 | 2017-04-21 | 位元奈米科技股份有限公司 | 用於透明基板之金屬塗料層的烘乾方法及其裝置 |
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JP6368436B2 (ja) * | 2016-03-28 | 2018-08-01 | 日本碍子株式会社 | 低温乾燥装置 |
EP3327395A1 (en) * | 2016-11-29 | 2018-05-30 | Valmet Technologies Oy | Radiation device for treating a fiber web and/or eliminating bubbles of a coating of a fiber web and method of treating a fiber web and/or eliminating bubbles of a coating of a fiber web by radiation |
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KR101846509B1 (ko) * | 2017-03-29 | 2018-04-09 | (주)앤피에스 | 열원 장치 및 이를 구비하는 기판 처리 장치 |
JP7394242B1 (ja) | 2023-01-13 | 2023-12-07 | 日本碍子株式会社 | 乾燥装置 |
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KR101955594B1 (ko) * | 2012-03-15 | 2019-03-07 | 맥셀 홀딩스 가부시키가이샤 | 비수 이차 전지용 전극의 제조 방법, 비수 이차 전지 및 건조 장치 |
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Also Published As
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WO2011136041A1 (ja) | 2011-11-03 |
CN102860122A (zh) | 2013-01-02 |
TWI520654B (zh) | 2016-02-01 |
TW201201620A (en) | 2012-01-01 |
EP2566295A4 (en) | 2015-02-18 |
US20120328272A1 (en) | 2012-12-27 |
EP2566295A1 (en) | 2013-03-06 |
KR20130094689A (ko) | 2013-08-26 |
EP2566295B1 (en) | 2019-10-16 |
US8983280B2 (en) | 2015-03-17 |
KR101612992B1 (ko) | 2016-04-15 |
CN102860122B (zh) | 2014-12-17 |
JP2012132662A (ja) | 2012-07-12 |
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