JP4406457B2 - 防汚性および層間密着性に優れる積層体およびその製造法 - Google Patents
防汚性および層間密着性に優れる積層体およびその製造法 Download PDFInfo
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- JP4406457B2 JP4406457B2 JP2007511754A JP2007511754A JP4406457B2 JP 4406457 B2 JP4406457 B2 JP 4406457B2 JP 2007511754 A JP2007511754 A JP 2007511754A JP 2007511754 A JP2007511754 A JP 2007511754A JP 4406457 B2 JP4406457 B2 JP 4406457B2
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- 125000005641 methacryl group Chemical group 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 230000000474 nursing effect Effects 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- ZMHZSHHZIKJFIR-UHFFFAOYSA-N octyltin Chemical compound CCCCCCCC[Sn] ZMHZSHHZIKJFIR-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 125000002255 pentenyl group Chemical group C(=CCCC)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 150000003057 platinum Chemical class 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- POSICDHOUBKJKP-UHFFFAOYSA-N prop-2-enoxybenzene Chemical compound C=CCOC1=CC=CC=C1 POSICDHOUBKJKP-UHFFFAOYSA-N 0.000 description 1
- BYOIQYHAYWYSCZ-UHFFFAOYSA-N prop-2-enoxysilane Chemical compound [SiH3]OCC=C BYOIQYHAYWYSCZ-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellityc acid Natural products OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- LMHHRCOWPQNFTF-UHFFFAOYSA-N s-propan-2-yl azepane-1-carbothioate Chemical compound CC(C)SC(=O)N1CCCCCC1 LMHHRCOWPQNFTF-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 229960002703 undecylenic acid Drugs 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/26—Layered products comprising a layer of synthetic resin characterised by the use of special additives using curing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/72—Cured, e.g. vulcanised, cross-linked
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/3154—Of fluorinated addition polymer from unsaturated monomers
- Y10T428/31544—Addition polymer is perhalogenated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Description
該トップコート層(I)が、(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物の硬化物で形成されており、
該プライマー層(II)が、(D)R 2 SO 2/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)の繰返し単位からなるポリジオルガノシロキサンと(E)R 3 SiO 1/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)とSiO 4/2 シロキサン単位からなり、SiO 4/2 単位に対するR 3 SiO 1/2 単位のモル比が0.5〜1.5であるポリオルガノシロキサンレジンと(F)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とからなるプライマー用組成物から形成されている
ことを特徴とする積層体に関する。
(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物を塗布して未硬化トップコート層を形成する工程、および
該未硬化トップコート層を硬化させる工程
からなることを特徴とするプライマー層(II)が設けられた基材(III)と該プライマー層(II)上に直接設けられたトップコート層(I)からなる積層体の製造法にも関する。
(A−I)含フッ素オレフィンと官能基含有非フッ素系単量体との共重合体
(A−II)官能基含有含フッ素オレフィンと官能基を有しない含フッ素オレフィンとの共重合体
(A−III)2種以上の樹脂をブレンドして調製した官能基含有フッ素樹脂ブレンド物
(A−IV)フッ素樹脂粒子にさらに官能基含有非フッ素系単量体をシード重合した複合化樹脂(シード重合体)
含フッ素オレフィンとしては、テトラフルオロエチレン(TFE)、ヘキサフルオロプロピレン(HFP)、クロロトリフルオロエチレン(CTFE)、パーフルオロ(アルキルビニルエーテル)、トリフルオロエチレン、フッ化ビニリデン(VdF)、フッ化ビニルなどがあげられる。
(ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);aは1〜10の整数)
具体例としては、
CF2=CFCF2−COOH
などがあげられる。
(ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);bは1〜5の整数)
具体例としては、
CF2=CFCF2CF(CF3)−COOH、
CF2=CF(CF2CF(CF3))2−COONH4
などがあげられる。
(Rf3はFまたはCF3;ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);cは1〜10の整数)
具体例としては、
CF2=CF−O−CF2CF2CF2COOH
などがあげられる。
(Rf3はFまたはCF3;ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);dは1〜10の整数)
具体例としては、
CF2=CF−O−CF2CF(CF3)OCF2CF2COOH、
CF2=CF−O−CF2CF(CF3)OCF2CF2SO3H
などがあげられる。
(ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);eは0または1〜10の整数)
具体例としては、
(ZはSO3MまたはCOOM(MはH、NH4またはアルカリ金属);fは1〜10の整数)
具体例としては、
CF2=CFCF2O−CF(CF3)CF2O−CF(CF3)COOH、
CF2=CFCF2O−CF(CF3)CF2O−CF(CF3)SO3H
などがあげられる。
C4F9C2H4−、C8F17C2H4−、C9F19C2H4−、C4F9SO2N(CH3)C2H4−、C4F9C2H4N(CH3)C3H9−など
(2)官能基Y1を有しない含フッ素エーテル基
CF3OCF2CF2O−C2H4−、
CF3(CF2CF2O)2−C2H4−、
CF3O(CF2O)2(CF2CF2O)2−、
CF3CF2CF2O(CF2CF2CF2O)7−、
F−(C3F6O)6−(C2F4O)2−
などがあげられる。
(3)官能基Y1を有する含フッ素アルキル基
HOC2H4CF2CF2CF2CF2C2H4−、
HOOCCF2CF2CF2CF2C2H4−など
(4)官能基Y1を有する含フッ素エーテル基
HOCH2CF2O(CF2CF2O)3−C2H4−、HOOCCF2O(CF2CF2O)3−C2H4−など
があげられる。
チッソ(株)製:サイラプレーンFM−4421、FM−0421、FM−0411、FM−0425、FM−DA11、FM−DA21など
信越化学工業(株)製:KF−6001、KF−6002、X−22−4015、X−22−176DXなど
チッソ(株)製:サイラプレーンFM−3321、FM−3311、FM−3325など
信越化学工業(株)製:KF−860、KF−861、KF−865、KF−8002、X−22−161Bなど
東レ・ダウコーニング(株)製:FZ−3501、FZ−3789、FZ−3508、FZ−3705、FZ−4678、FZ−4671、FZ−4658など
チッソ(株)製:サイラプレーンFM−0521、FM−5521、FM−0511、FM−0525など
信越化学工業(株)製:KF−101、X−22−163B、X−22−169Bなど
東レ・ダウコーニング(株)製:L−9300、FZ−3736、FZ−3720、LE−9300、FZ−315など
信越化学工業(株)製:X−22−162C、X−22−3701Eなど
東レ・ダウコーニング(株)製:FZ−3703など
信越化学工業(株)製:KF−2001、X−22−167Bなど
信越化学工業(株)製:KF−353、KF−355A、KF−6015など
R16−(C3F6O)l−(C2F4O)m−(CF2O)n−(C2F4)p−(CH2)r−Y2
(式中、R16はH、F、炭素数1〜8のアルキル基、CqF2q+1O−(q=1〜15)で示されるパーフルオロアルコキシ基またはY2−(CH2)s−CqF2qO−(sは0〜200の整数);Y2は前記のとおり;l、m、n、pおよびrは同じかまたは異なる0または1〜200の整数で、すべてがゼロになることはない)で示される官能基含有含フッ素ポリエーテルが好ましい。
F(C3F6O)nCF2CF2CH2OH (n=10〜14)、
HOCH2CF2O(CF2CF2O)n−(CFO)m−CF2CH2OH (nの平均は25、mの平均は5)
など。
F(C3F6O)nCF2CF2CH2NH2 (nの平均は12)など。
F(C3F6O)nCF2CF2COOH (nの平均は25)など。
F(C3F6O)nCF2CF2I (nの平均は10)など。
該プライマー層上に(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物を塗布して未硬化トップコート層を形成する工程、および
該未硬化トップコート層を硬化させる工程
からなることを特徴とする方法である。
該被膜を乾燥または架橋反応させる工程、
該プライマー層上に(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物を塗布して未硬化トップコート層を形成する工程、および
該未硬化トップコート層を硬化させる工程
からなることを特徴とする方法である。
各種家電製品のケーシング;オーディオ機器のCDトレイ;ルームエアコンのダンパー;掃除機の吸い込み口、スライドスイッチなど;携帯電話の外装、キーパッドなど;カメラ・インスタントカメラ・デジタルカメラのシャッター、絞り、ズーム円筒など;ビデオカメラのレリーズレバー、リンク機構など;各種家電製品のボタン、スイッチなど
パソコンのフレーム、キーボード、CDトレイ、マウスパッド、ボタン、スイッチなど
コピー機、プリンター、FAXのロールや外装など;ペーパーカセット、紙まわり、ソーター部など
レンジ表面、天板、シンク、各種収納棚のドア、冷蔵庫ピストン、換気扇のリンク機構、オーブンの滑り軸、ガスコックの閉子、ガスレンジのヒンジ、トースターのポップアップ機構など
ダッシュボード、スラストワッシャー、ポールベアリング、ピストン、ピストンリング、ギア、カーシート、ワイパー、エアバッグなど
軸受・摺動部品、遠心クラッチ摺動部、ジェットエンジンのタービン可動羽根部品のブッシング、ワッシャー、スラストワッシャー、シールスラストワッシャー、ピストン、ピストンリング、ギアなど
テーブル、椅子、鏡など
建物関連:テント屋根材、ドーム屋根材、建材用シーリング材など
化粧品ケース、クシ、浴槽、浴室の鏡、トイレの便器、屋外電灯、車両のドア、介護関連器材など
(硬化性フッ素樹脂(A))
A1:つぎの方法により製造したTFE/IB/VPi/VBz/HBVE(=45/26/9/5/15モル%)の50質量%酢酸ブチル溶液。
B1:イソシアネート系硬化剤(住友バイエル(株)製のデスモジュールN3800)
DBTDL:ジブチルスズジラウレートの1%酢酸ブチル溶液
Ca:OCNC3H6Si(OC2H5)3
アミノ基含有オルガノポリシロキサン(側鎖変性タイプ、粘度1200mm2/s、アミノ当量1800)
(プライマーベース)
つぎの方法により、プライマーベース(58質量%キシレン溶液)を製造した。
Fa:γ−アミノプロピルトリエトキシシラン
Fb:アルミニウムモノアセチルアセトネートビス(エチルアセトアセテート)の76%イソプロパノール溶液(通称:アルミキレートD)
有機過酸化物1:ベンゾイルパーオキサイドの40%トルエン溶液
有機過酸化物2:パーオキサイド系硬化剤(日本油脂(株)製のナイパーBMT)
つぎの処方の各成分を充分に混合してそれぞれプライマー用組成物P1〜P5を調製した。
プライマーベース 16.07部
カップリング剤(Fa) 0.48部
トルエン 83.45部
プライマーベース 16.07部
有機過酸化物1 0.19部
カップリング剤(Fa) 0.47部
トルエン 83.27部
プライマーベース 16.07部
有機過酸化物1 0.19部
トルエン 83.74部
プライマーベース 16.07部
有機過酸化物2 0.19部
カップリング剤(Fb) 0.47部
トルエン 83.27部
カップリング剤(Fa) 10.00部
トルエン 90.00部
つぎの処方の各成分を充分に混合してそれぞれトップコート用組成物T1〜T7を調製した。
硬化性フッ素樹脂(A1) 34.34部
硬化剤(B1) 11.10部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
オルガノポリシロキサンフルイド 0.17部
酢酸ブチル 46.50部
トルエン 6.00部
硬化性フッ素樹脂(A1) 34.34部
硬化剤(B1) 11.10部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
酢酸ブチル 46.67部
トルエン 6.00部
硬化性フッ素樹脂(A1) 34.34部
硬化剤(B1) 11.10部
硬化触媒 0.17部
酢酸ブチル 48.39部
トルエン 6.00部
硬化性アクリル樹脂(A4) 34.34部
硬化剤(B1) 7.00部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
オルガノポリシロキサンフルイド 0.17部
酢酸ブチル 50.60部
トルエン 6.00部
硬化性フッ素樹脂(A2) 17.17部
硬化性アクリル樹脂(A4) 17.17部
硬化剤(B1) 7.00部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
オルガノポリシロキサンフルイド 0.17部
酢酸ブチル 50.60部
トルエン 6.00部
硬化性フッ素樹脂(A2) 34.34部
硬化剤(B1) 11.10部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
酢酸ブチル 46.67部
トルエン 6.00部
硬化性フッ素樹脂(A3) 34.34部
硬化剤(B1) 11.10部
硬化触媒 0.17部
カップリング剤(Ca) 1.72部
酢酸ブチル 46.67部
トルエン 6.00部
基材1(東レ・ダウコーニング(株)製のシリコーンゴムSH851uから成形したシリコーンゴム。100mm×100mm×2mm)および基材2(シリコーン塗料(東レ・ダウコーニング(株)製のSR2306)が基材1に塗装されたシリコーンゴム基材。100mm×100mm×2mm)に、それぞれ表1に示すプライマー用組成物をエアスプレー法で硬化膜厚が5μmとなるように塗布し、180℃で5分間乾燥し、放冷した。
JIS K5400に従って碁盤目試験を行う。
基材2を用いた積層体について、トップコート層が上になるように積層体を180度折り曲げる処理を3回行った後の塗膜の状態を目視で観察する。
基材2を用いた積層体について、各種の汚れをトップコート層上に塗り、室温で1昼夜放置した後、紙タオルで拭き取り、拭き取った後の状態を目視で観察し、つぎの基準で評価する。
1:完全に拭き取れ、跡も残っていない。
2:拭き取れるが少し跡が残っている。
3:拭き取れるが全面に跡が残る。
4:部分的に拭き取れない。
5:全く拭き取れない。
油性インク:シャチハタ(株)製のアートライン黒
口紅:日本コルマー(株)製のカルフォルニアカラーズ
油性ボールペン:コクヨ(株)製のPR−10
表2に記載の処方に従って、実施例1と同様にして積層体を作製し、実施例1と同様にして特性を調べた。結果を表2に示す。
Claims (12)
- プライマー層(II)が設けられた基材(III)と該プライマー層(II)上に直接設けられたトップコート層(I)とからなり、
該トップコート層(I)が、(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物の硬化物で形成されており、
該プライマー層(II)が、(D)R 2 SO 2/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)の繰返し単位からなるポリジオルガノシロキサンと(E)R 3 SiO 1/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)とSiO 4/2 シロキサン単位からなり、SiO 4/2 単位に対するR 3 SiO 1/2 単位のモル比が0.5〜1.5であるポリオルガノシロキサンレジンと(F)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とからなるプライマー用組成物から形成されている
ことを特徴とする積層体。 - 前記硬化性フッ素樹脂(A)が水酸基を硬化性基として有する請求項1記載の積層体。
- 前記トップコート層(I)がカップリング剤(C)としてイソシアネート基含有シランカップリング剤を含む請求項2記載の積層体。
- 前記プライマー層(II)が、カップリング剤(F)としてアルミキレート化剤および/またはアミノ基含有シランカップリング剤を含む請求項3記載の積層体。
- 前記トップコート層(I)がカップリング剤(C)としてアルミキレート化剤を含む請求項2記載の積層体。
- 前記プライマー層(II)が、カップリング剤(F)としてアルミキレート化剤および/またはアミノ基含有シランカップリング剤を含む請求項5記載の積層体。
- 前記トップコート層(I)が、ポリテトラフルオロエチレン粒子をさらに含む請求項1〜6のいずれかに記載の積層体。
- 前記基材(III)がシリコーンゴム基材である請求項1〜7のいずれかに記載の積層体。
- 前記プライマー層(II)のプライマー用組成物において、(D)ポリジオルガノシロキサンが、25℃で100mPa・s以上の粘度を有している請求項1〜8のいずれかに記載の積層体。
- 基材(III)上に、直接または他の層を介して、(D)R 2 SO 2/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)の繰返し単位からなるポリジオルガノシロキサンと(E)R 3 SiO 1/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)とSiO 4/2 シロキサン単位からなり、SiO 4/2 単位に対するR 3 SiO 1/2 単位のモル比が0.5〜1.5であるポリオルガノシロキサンレジンと(F)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とからなるプライマー用組成物の被膜を形成する工程、
(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物を塗布して未硬化トップコート層を形成する工程、および
該未硬化トップコート層を硬化させる工程
からなることを特徴とするプライマー層(II)が設けられた基材(III)と該プライマー層(II)上に直接設けられたトップコート層(I)からなる積層体の製造法。 - 基材(III)上に、直接または他の層を介して、(D)R 2 SO 2/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)の繰返し単位からなるポリジオルガノシロキサンと(E)R 3 SiO 1/2 シロキサン単位(式中、Rは置換もしくは非置換の1価の炭化水素基)とSiO 4/2 シロキサン単位からなり、SiO 4/2 単位に対するR 3 SiO 1/2 単位のモル比が0.5〜1.5であるポリオルガノシロキサンレジンと(F)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とからなるプライマー用組成物を塗布して被膜を形成する工程、
該被膜を乾燥または架橋反応させる工程、
(A)硬化性フッ素樹脂と(B)硬化剤と(C)官能基含有シランカップリング剤および/またはアルミキレート化剤からなるカップリング剤とを含むトップコート用組成物を塗布して未硬化トップコート層を形成する工程、および
該未硬化トップコート層を硬化させる工程
からなることを特徴とするプライマー層(II)が設けられた基材(III)と該プライマー層(II)上に直接設けられたトップコート層(I)からなる請求項10記載の積層体の製造法。 - 請求項1〜9のいずれかに記載の積層体から構成される携帯電話のキーパッド。
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2005
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- 2005-10-04 KR KR1020077010188A patent/KR100874794B1/ko not_active IP Right Cessation
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- 2005-10-04 CN CN200580034292XA patent/CN101035841B/zh not_active Expired - Fee Related
- 2005-10-04 WO PCT/JP2005/018717 patent/WO2006038702A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2015520664A (ja) * | 2012-04-17 | 2015-07-23 | アーケマ・インコーポレイテッド | 水性フルロロポリマーコーティングを用いてガラス基材をコーティングするための方法 |
Also Published As
Publication number | Publication date |
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TWI340692B (en) | 2011-04-21 |
JP2008513231A (ja) | 2008-05-01 |
CN101035841B (zh) | 2012-01-25 |
EP1797133B1 (en) | 2009-06-17 |
ATE434014T1 (de) | 2009-07-15 |
KR100874794B1 (ko) | 2008-12-18 |
KR20070067704A (ko) | 2007-06-28 |
TW200621492A (en) | 2006-07-01 |
WO2006038702A1 (en) | 2006-04-13 |
US20080085416A1 (en) | 2008-04-10 |
DE602005015008D1 (de) | 2009-07-30 |
EP1797133A1 (en) | 2007-06-20 |
US9068102B2 (en) | 2015-06-30 |
CN101035841A (zh) | 2007-09-12 |
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