JP4316959B2 - ポリカーボネート共重合体、その製造方法及び光学部材 - Google Patents
ポリカーボネート共重合体、その製造方法及び光学部材 Download PDFInfo
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- JP4316959B2 JP4316959B2 JP2003296578A JP2003296578A JP4316959B2 JP 4316959 B2 JP4316959 B2 JP 4316959B2 JP 2003296578 A JP2003296578 A JP 2003296578A JP 2003296578 A JP2003296578 A JP 2003296578A JP 4316959 B2 JP4316959 B2 JP 4316959B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 148
- -1 1,8-menthanediyl group Chemical group 0.000 claims description 58
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- 125000003118 aryl group Chemical group 0.000 claims description 46
- 125000000217 alkyl group Chemical group 0.000 claims description 30
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 29
- 125000003545 alkoxy group Chemical group 0.000 claims description 18
- 125000005843 halogen group Chemical group 0.000 claims description 18
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- 125000000547 substituted alkyl group Chemical group 0.000 claims description 2
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- 239000000463 material Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
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- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 2
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical class C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 2
- VFKXDIJGCZABJD-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-methylphenyl)-2-adamantyl]-2-methylphenol Chemical compound C1=C(O)C(C)=CC(C2(C3CC4CC(C3)CC2C4)C=2C=C(C)C(O)=CC=2)=C1 VFKXDIJGCZABJD-UHFFFAOYSA-N 0.000 description 2
- GFXQEJMELNWFDB-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-propylphenyl)-2-adamantyl]-2-propylphenol Chemical compound C1=C(O)C(CCC)=CC(C2(C3CC4CC(C3)CC2C4)C=2C=C(CCC)C(O)=CC=2)=C1 GFXQEJMELNWFDB-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 239000004695 Polyether sulfone Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
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- 238000005266 casting Methods 0.000 description 2
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- 239000007795 chemical reaction product Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- AOGYCOYQMAVAFD-UHFFFAOYSA-N chlorocarbonic acid Chemical group OC(Cl)=O AOGYCOYQMAVAFD-UHFFFAOYSA-N 0.000 description 2
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- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
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- 238000001125 extrusion Methods 0.000 description 2
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- 150000002989 phenols Chemical class 0.000 description 2
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- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000001226 reprecipitation Methods 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
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- MQCPOLNSJCWPGT-UHFFFAOYSA-N 2,2'-Bisphenol F Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1O MQCPOLNSJCWPGT-UHFFFAOYSA-N 0.000 description 1
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- MLMIWAPHQIXPEF-UHFFFAOYSA-N 2,6-dibromo-4-[2-(3,5-dibromo-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=C(Br)C(O)=C(Br)C=C1C1(C=2C=C(Br)C(O)=C(Br)C=2)C(C2)CC3CC2CC1C3 MLMIWAPHQIXPEF-UHFFFAOYSA-N 0.000 description 1
- HEPARYHDCDJCAZ-UHFFFAOYSA-N 2,6-dibromo-4-[2-(3,5-dibromo-4-hydroxyphenyl)butan-2-yl]phenol Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(CC)C1=CC(Br)=C(O)C(Br)=C1 HEPARYHDCDJCAZ-UHFFFAOYSA-N 0.000 description 1
- QHCJMZUCCKMPEF-UHFFFAOYSA-N 2,6-dichloro-4-[2-(3,5-dichloro-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=C(Cl)C(O)=C(Cl)C=C1C1(C=2C=C(Cl)C(O)=C(Cl)C=2)C(C2)CC3CC2CC1C3 QHCJMZUCCKMPEF-UHFFFAOYSA-N 0.000 description 1
- YHHLZGMXQPZUBT-UHFFFAOYSA-N 2,6-dichloro-4-[2-(3,5-dichloro-4-hydroxyphenyl)butan-2-yl]phenol Chemical compound C=1C(Cl)=C(O)C(Cl)=CC=1C(C)(CC)C1=CC(Cl)=C(O)C(Cl)=C1 YHHLZGMXQPZUBT-UHFFFAOYSA-N 0.000 description 1
- ACFZLJGYJYZIIX-UHFFFAOYSA-N 2-[(2-hydroxy-4-methylphenyl)methyl]-5-methylphenol Chemical compound OC1=CC(C)=CC=C1CC1=CC=C(C)C=C1O ACFZLJGYJYZIIX-UHFFFAOYSA-N 0.000 description 1
- LVLNPXCISNPHLE-UHFFFAOYSA-N 2-[(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1CC1=CC=CC=C1O LVLNPXCISNPHLE-UHFFFAOYSA-N 0.000 description 1
- LKBFQBIHAWEZHB-UHFFFAOYSA-N 2-[1-(2-hydroxy-4-methylphenyl)ethyl]-5-methylphenol Chemical compound C=1C=C(C)C=C(O)C=1C(C)C1=CC=C(C)C=C1O LKBFQBIHAWEZHB-UHFFFAOYSA-N 0.000 description 1
- OPZQCDFSJDPCAO-UHFFFAOYSA-N 2-[2-(2-hydroxy-4,6-dimethylphenyl)propan-2-yl]-3,5-dimethylphenol Chemical compound OC1=CC(C)=CC(C)=C1C(C)(C)C1=C(C)C=C(C)C=C1O OPZQCDFSJDPCAO-UHFFFAOYSA-N 0.000 description 1
- YSVOMSLUCZTGHI-UHFFFAOYSA-N 2-[2-(2-hydroxyphenyl)-2-adamantyl]phenol Chemical class OC1=CC=CC=C1C1(C=2C(=CC=CC=2)O)C(C2)CC3CC2CC1C3 YSVOMSLUCZTGHI-UHFFFAOYSA-N 0.000 description 1
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- VGLSWFZCSOGYJA-UHFFFAOYSA-N 2-bromo-4-[2-(3-bromo-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=C(Br)C(O)=CC=C1C1(C=2C=C(Br)C(O)=CC=2)C(C2)CC3CC2CC1C3 VGLSWFZCSOGYJA-UHFFFAOYSA-N 0.000 description 1
- VPBCUWACUJDUSL-UHFFFAOYSA-N 2-bromo-4-[2-(3-bromo-5-chloro-4-hydroxyphenyl)propan-2-yl]-6-chlorophenol Chemical compound C=1C(Cl)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Cl)=C(O)C(Br)=C1 VPBCUWACUJDUSL-UHFFFAOYSA-N 0.000 description 1
- IEGDUKBJVXWUNI-UHFFFAOYSA-N 2-butan-2-yl-4-[2-(3-butan-2-yl-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=C(O)C(C(C)CC)=CC(C2(C3CC4CC(C3)CC2C4)C=2C=C(C(O)=CC=2)C(C)CC)=C1 IEGDUKBJVXWUNI-UHFFFAOYSA-N 0.000 description 1
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- YWRDGHPJNOGFFM-UHFFFAOYSA-N 2-chloro-4-[(3-chloro-4-hydroxyphenyl)methyl]phenol Chemical compound C1=C(Cl)C(O)=CC=C1CC1=CC=C(O)C(Cl)=C1 YWRDGHPJNOGFFM-UHFFFAOYSA-N 0.000 description 1
- JDTXPLXZEPSXKD-UHFFFAOYSA-N 2-chloro-4-[2-(3-chloro-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=C(Cl)C(O)=CC=C1C1(C=2C=C(Cl)C(O)=CC=2)C(C2)CC3CC2CC1C3 JDTXPLXZEPSXKD-UHFFFAOYSA-N 0.000 description 1
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- DNCLEPRFPJLBTQ-UHFFFAOYSA-N 2-cyclohexyl-4-[1-(3-cyclohexyl-4-hydroxyphenyl)cyclohexyl]phenol Chemical compound OC1=CC=C(C2(CCCCC2)C=2C=C(C(O)=CC=2)C2CCCCC2)C=C1C1CCCCC1 DNCLEPRFPJLBTQ-UHFFFAOYSA-N 0.000 description 1
- ZUOMCAYIFFABHL-UHFFFAOYSA-N 2-cyclohexyl-4-[2-(3-cyclohexyl-4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound OC1=CC=C(C2(C3CC4CC(C3)CC2C4)C=2C=C(C(O)=CC=2)C2CCCCC2)C=C1C1CCCCC1 ZUOMCAYIFFABHL-UHFFFAOYSA-N 0.000 description 1
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- GIXXQTYGFOHYPT-UHFFFAOYSA-N Bisphenol P Chemical compound C=1C=C(C(C)(C)C=2C=CC(O)=CC=2)C=CC=1C(C)(C)C1=CC=C(O)C=C1 GIXXQTYGFOHYPT-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- XWANTIJAPJJXFZ-UHFFFAOYSA-N C(C)(C)(C)C1=C(C=CC(=C1C)O)C(C)C1=C(C(=C(C=C1)O)C)C(C)(C)C.OC1=C(C=C(C=C1)C(CC1=CC=CC=C1)C1=CC=C(C=C1)O)C Chemical compound C(C)(C)(C)C1=C(C=CC(=C1C)O)C(C)C1=C(C(=C(C=C1)O)C)C(C)(C)C.OC1=C(C=C(C=C1)C(CC1=CC=CC=C1)C1=CC=C(C=C1)O)C XWANTIJAPJJXFZ-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- WWAPMASSFRJLSJ-UHFFFAOYSA-N OC1=C(CC2=CC=CC=C2)C=C(C2(CC(C3)C4)CC4CC3C2)C=C1 Chemical compound OC1=C(CC2=CC=CC=C2)C=C(C2(CC(C3)C4)CC4CC3C2)C=C1 WWAPMASSFRJLSJ-UHFFFAOYSA-N 0.000 description 1
- APXDQTCOWZFCNS-UHFFFAOYSA-N OC1=CC=C(C=C1)C1(NC(=C(N=C1)C1=CC=C(C=C1)O)C1=C(C=CC=C1)O)C1=C(C=CC=C1)O Chemical class OC1=CC=C(C=C1)C1(NC(=C(N=C1)C1=CC=C(C=C1)O)C1=C(C=CC=C1)O)C1=C(C=CC=C1)O APXDQTCOWZFCNS-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- KYPYTERUKNKOLP-UHFFFAOYSA-N Tetrachlorobisphenol A Chemical compound C=1C(Cl)=C(O)C(Cl)=CC=1C(C)(C)C1=CC(Cl)=C(O)C(Cl)=C1 KYPYTERUKNKOLP-UHFFFAOYSA-N 0.000 description 1
- AMNPXXIGUOKIPP-UHFFFAOYSA-N [4-(carbamothioylamino)phenyl]thiourea Chemical compound NC(=S)NC1=CC=C(NC(N)=S)C=C1 AMNPXXIGUOKIPP-UHFFFAOYSA-N 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 description 1
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Inorganic materials [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 1
- 150000004651 carbonic acid esters Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- FZFAMSAMCHXGEF-UHFFFAOYSA-N chloro formate Chemical compound ClOC=O FZFAMSAMCHXGEF-UHFFFAOYSA-N 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-M hydrosulfide Chemical compound [SH-] RWSOTUBLDIXVET-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000006606 n-butoxy group Chemical group 0.000 description 1
- 125000006610 n-decyloxy group Chemical group 0.000 description 1
- 125000001298 n-hexoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000006609 n-nonyloxy group Chemical group 0.000 description 1
- 125000006608 n-octyloxy group Chemical group 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 125000003506 n-propoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 description 1
- NKTOLZVEWDHZMU-UHFFFAOYSA-N p-cumyl phenol Natural products CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 description 1
- BNIXVQGCZULYKV-UHFFFAOYSA-N pentachloroethane Chemical compound ClC(Cl)C(Cl)(Cl)Cl BNIXVQGCZULYKV-UHFFFAOYSA-N 0.000 description 1
- BPHQIXJDBIHMLT-UHFFFAOYSA-N perfluorodecane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F BPHQIXJDBIHMLT-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 125000005920 sec-butoxy group Chemical group 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000004205 trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Description
Soobsuch. Akad. Nauk Gruz. SSR(1977), 88(3), 597-600
即ち、本発明の要旨は、下記のとおりである。
で表される繰り返し単位(1)と、下記一般式〔2〕
で表される繰り返し単位を有するポリカーボネート共重合体。
(3) 一般式〔1〕で表される繰り返し単位(1)及び一般式〔2〕で表される繰り返し単位(2)の割合がモル比で(1):(2)=1:99〜99:1である前記(1)又は(2)に記載のポリカーボネート共重合体。
で表される繰り返し単位を有する前記(1)〜(3)いずれかに記載のポリカーボネート共重合体。
で表される二価フェノール(1)及び下記一般式〔4〕
で表される二価フェノール(2)と、炭酸エステル形成性化合物とを反応させる前記(1)〜(3)いずれかに記載のポリカーボネート共重合体の製造方法。
で表される二価フェノール(1)、下記一般式〔4〕
で表される二価フェノール(2)及び下記一般式〔6〕
で表される二価フェノール(3)と、炭酸エステル形成性化合物とを反応させる前記(4)又は(5)に記載のポリカーボネート共重合体の製造方法。
(8) 前記(1)〜(5)いずれかに記載のポリカーボネート共重合体からなる光学部品。
この場合、重合溶媒や酸受容体、末端停止剤、触媒の存在下に界面重合法により行う方法あるいは減圧下にエステル交換反応を行う方法により製造することができる。
そして、この反応において用いる溶媒としては、通常の芳香族ポリカーボネート樹脂の製造に使用されているものが用いられる。例えば、トルエン、キシレンなどの芳香族炭化水素系溶媒、塩化メチレン、クロロホルム、1,1−ジクロロエタン、1,2−ジクロロエタン、1,1,1−トリクロロエタン、1,1,2−トリクロロエタン、1,1,1,2−テトラクロロエタン、1,1,2,2−テトラクロロエタン、ペンタクロロエタン、クロロベンゼンなどのハロゲン化炭化水素、アセトフェノンなどが好適なものとして挙げられる。これら溶媒は、1種単独で用いても、2種以上を組み合わせて用いてもよい。さらに、互いに混ざり合わない2種の溶媒を用いてもよい。
以下に、実施例及び比較例により、本発明を更に具体的に説明する。
ここで得られたポリカーボネート共重合体は、塩化メチレンを溶媒とする濃度0.5g/dlの溶液の20℃における還元粘度〔ηsp/c〕が0.6dl/gであった。また、このポリカーボネート共重合体について 1H−NMRスペクトル分析による構造確認の結果、その化学構造は下記の繰返し単位からなるものであると認められた。下記の繰り返し単位のモル比、(A):(B)は、52:48であった。
そして、得られた塩化メチレン溶液110mlに塩化メチレンを加えて全量を150mlとした後、これに、下記構造を有する二価フェノール(C)6.2gを2規定濃度の水酸化カリウム水溶液50mlに溶解した溶液を加え、さらに分子量調節剤としてp−tert−ブチルフェノール0.2gを加えた。ついで、この混合液を激しく攪拌しながら、触媒として7%濃度のトリエチルアミン水溶液1.4mlを加え、攪拌下に、25℃で1.5時間反応させた。
また、このポリカーボネート共重合体を用いて実施例1と同様にしてフィルムを作成したところ、得られたフィルムは無色であり、実施例1と同様にして測定した全光線透過率は93%であった。
また、このポリカーボネート共重合体を用いて実施例1と同様にしてフィルムを作成したところ、得られたフィルムは無色であり、実施例1と同様にして測定した全光線透過率は91%であった。
原料の二価フェノールとして、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサンのみを用いて、公知の界面重合法により芳香族ポリカーボネート樹脂を製造した。
Claims (8)
- 下記一般式〔1〕
で表される繰り返し単位(1)と、下記一般式〔2〕
で表される繰り返し単位を有するポリカーボネート共重合体。 - 塩化メチレンを溶媒とする濃度0.5g/dlの溶液の20℃で測定した還元粘度〔ηsp/c〕が0.1dl/g以上である請求項1記載のポリカーボネート共重合体。
- 一般式〔1〕で表される繰り返し単位(1)及び一般式〔2〕で表される繰り返し単位(2)の割合がモル比で(1):(2)=1:99〜99:1である請求項1又は2に記載のポリカーボネート共重合体。
- 一般式〔1〕で表される繰り返し単位(1)と、一般式〔2〕で表される繰り返し単位(2)と、下記一般式〔5〕
で表される繰り返し単位を有する請求項1〜3いずれかに記載のポリカーボネート共重合体。 - 一般式〔1〕で表される繰り返し単位(1)と、一般式〔2〕で表される繰り返し単位(2)と、一般式〔5〕で表される繰り返し単位(3)の割合が、モル比で〔(1)+(2)〕:(3)=15:85〜99:1である請求項4記載のポリカーボネート共重合体。
- 下記一般式〔3〕
で表される二価フェノール(1)及び下記一般式〔4〕
で表される二価フェノール(2)と、炭酸エステル形成性化合物とを反応させる請求項1〜3いずれかに記載のポリカーボネート共重合体の製造方法。 - 下記一般式〔3〕
で表される二価フェノール(1)、下記一般式〔4〕
で表される二価フェノール(2)及び下記一般式〔6〕
で表される二価フェノール(3)と、炭酸エステル形成性化合物とを反応させる請求項4又は5記載のポリカーボネート共重合体の製造方法。 - 請求項1〜5いずれかに記載のポリカーボネート共重合体からなる光学部品。
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US7365124B2 (en) | 2004-03-31 | 2008-04-29 | General Electric Company | Flame retardant resin blends based on polymers derived from 2-hydrocarbyl-3,3-bis(4-hydroxyaryl)phthalimidine monomers |
US7408016B2 (en) | 2005-07-07 | 2008-08-05 | Sabic Innovative Plastics Ip B.V. | Methods for producing and purifying 2-hydrocarbyl-3,3-bis(4-hydroxyaryl)phthalimidine monomers and polycarbonates derived therefrom |
EP1947131A4 (en) | 2005-11-10 | 2010-10-27 | Teijin Chemicals Ltd | OPTICAL DEVICE AND ACHROMATIC LENS |
US7358321B2 (en) | 2005-11-29 | 2008-04-15 | General Electric Company | High glass transition temperature copolycarbonates, methods of manufacture, and uses thereof |
US7495066B2 (en) * | 2005-11-30 | 2009-02-24 | Sabic Innovative Plastics Ip B.V. | Copolycarbonate-polyesters, methods of manufacture, and uses thereof |
US7354986B2 (en) | 2005-11-30 | 2008-04-08 | General Electric Company | High glass transition temperature copolycarbonates, methods of manufacture, and uses thereof |
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US11174347B2 (en) * | 2017-11-01 | 2021-11-16 | Shpp Global Technologies B.V. | Phthalimidine copolycarbonate optical articles, articles formed therefrom, and methods of manufacture |
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