JP4272413B2 - コールドチャンバダイカスト成形機の射出装置及びその計量方法 - Google Patents
コールドチャンバダイカスト成形機の射出装置及びその計量方法 Download PDFInfo
- Publication number
- JP4272413B2 JP4272413B2 JP2002333077A JP2002333077A JP4272413B2 JP 4272413 B2 JP4272413 B2 JP 4272413B2 JP 2002333077 A JP2002333077 A JP 2002333077A JP 2002333077 A JP2002333077 A JP 2002333077A JP 4272413 B2 JP4272413 B2 JP 4272413B2
- Authority
- JP
- Japan
- Prior art keywords
- billet
- molten metal
- cylinder
- melting
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000002347 injection Methods 0.000 title claims description 154
- 239000007924 injection Substances 0.000 title claims description 154
- 238000004512 die casting Methods 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 16
- 238000005303 weighing Methods 0.000 title description 11
- 238000002844 melting Methods 0.000 claims description 193
- 230000008018 melting Effects 0.000 claims description 193
- 229910052751 metal Inorganic materials 0.000 claims description 147
- 239000002184 metal Substances 0.000 claims description 147
- 238000001816 cooling Methods 0.000 claims description 74
- 239000000463 material Substances 0.000 claims description 37
- 239000007769 metal material Substances 0.000 claims description 23
- 239000012778 molding material Substances 0.000 claims description 20
- 238000005259 measurement Methods 0.000 claims description 19
- 238000003780 insertion Methods 0.000 claims description 17
- 230000037431 insertion Effects 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000010257 thawing Methods 0.000 claims 1
- 238000001746 injection moulding Methods 0.000 description 20
- 238000000465 moulding Methods 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 16
- 229910000861 Mg alloy Inorganic materials 0.000 description 14
- 239000011261 inert gas Substances 0.000 description 10
- 239000000155 melt Substances 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 238000010926 purge Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000010802 sludge Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/28—Melting pots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S164/00—Metal founding
- Y10S164/90—Rheo-casting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002333077A JP4272413B2 (ja) | 2002-11-18 | 2002-11-18 | コールドチャンバダイカスト成形機の射出装置及びその計量方法 |
| DE10393767T DE10393767T5 (de) | 2002-11-18 | 2003-11-17 | Spritzgießeinheit in einer Kaltkammer-Druckgussmaschine und darin angewandtes Dosierverfahren |
| PCT/JP2003/014690 WO2004045791A1 (ja) | 2002-11-18 | 2003-11-17 | コールドチャンバダイカスト成形機の射出装置及びその計量方法 |
| US10/535,478 US7137435B2 (en) | 2002-11-18 | 2003-11-17 | Enhanced cold chamber die casting molding machine |
| CNB2003801034325A CN1325200C (zh) | 2002-11-18 | 2003-11-17 | 冷室压铸机中的注射装置及其使用的测量方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002333077A JP4272413B2 (ja) | 2002-11-18 | 2002-11-18 | コールドチャンバダイカスト成形機の射出装置及びその計量方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2004167499A JP2004167499A (ja) | 2004-06-17 |
| JP2004167499A5 JP2004167499A5 (cg-RX-API-DMAC7.html) | 2005-12-15 |
| JP4272413B2 true JP4272413B2 (ja) | 2009-06-03 |
Family
ID=32321682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002333077A Expired - Fee Related JP4272413B2 (ja) | 2002-11-18 | 2002-11-18 | コールドチャンバダイカスト成形機の射出装置及びその計量方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US7137435B2 (cg-RX-API-DMAC7.html) |
| JP (1) | JP4272413B2 (cg-RX-API-DMAC7.html) |
| CN (1) | CN1325200C (cg-RX-API-DMAC7.html) |
| DE (1) | DE10393767T5 (cg-RX-API-DMAC7.html) |
| WO (1) | WO2004045791A1 (cg-RX-API-DMAC7.html) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017052000A (ja) * | 2015-09-11 | 2017-03-16 | 株式会社ソディック | 軽金属射出成形機の射出装置 |
Families Citing this family (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007038235A (ja) * | 2005-08-01 | 2007-02-15 | Toyo Mach & Metal Co Ltd | 溶融金属成形装置 |
| JP4504282B2 (ja) * | 2005-08-19 | 2010-07-14 | 日精樹脂工業株式会社 | 金属成形機の材料押出供給装置 |
| JP4516535B2 (ja) * | 2006-02-13 | 2010-08-04 | 東洋機械金属株式会社 | 溶融金属成形装置 |
| CN100355519C (zh) * | 2006-07-07 | 2007-12-19 | 瑞玛泰(北京)科技有限公司 | 镁合金液态金属控制装置 |
| JP4210298B2 (ja) * | 2006-12-18 | 2009-01-14 | 日精樹脂工業株式会社 | 金属成形機の材料溶解保持装置における棒状材料溶解方法 |
| JP2008188627A (ja) * | 2007-02-05 | 2008-08-21 | Toyo Mach & Metal Co Ltd | ダイカストマシンの制御方法 |
| JP2008254045A (ja) * | 2007-04-06 | 2008-10-23 | Toyo Mach & Metal Co Ltd | 溶融金属成形装置 |
| JP2008296274A (ja) * | 2007-06-04 | 2008-12-11 | Toyo Mach & Metal Co Ltd | 溶融金属成形装置 |
| DE102007058254A1 (de) * | 2007-11-26 | 2009-05-28 | Klein, Friedrich, Prof. Dr. Dr. h.c. | Gießkolbenstange für eine Gießmaschine |
| JP4666317B2 (ja) * | 2008-01-16 | 2011-04-06 | 日精樹脂工業株式会社 | 金属成形用射出装置の棒状材料溶解保持装置 |
| JP4679614B2 (ja) * | 2008-08-05 | 2011-04-27 | 美和ロック株式会社 | ダイカストマシン |
| US20120111523A1 (en) * | 2010-11-05 | 2012-05-10 | Bochiechio Mario P | Melting unit for a die casting system |
| JP5768616B2 (ja) | 2011-09-20 | 2015-08-26 | トヨタ自動車株式会社 | ダイカスト装置 |
| US20140284019A1 (en) * | 2011-09-30 | 2014-09-25 | John Kang | Injection molding of amorphous alloy using an injection molding system |
| US20130340967A1 (en) * | 2012-06-26 | 2013-12-26 | GM Global Technology Operations LLC | Advanced Feed System for Semi Solid Casting |
| US8813816B2 (en) | 2012-09-27 | 2014-08-26 | Apple Inc. | Methods of melting and introducing amorphous alloy feedstock for casting or processing |
| US8813814B2 (en) * | 2012-09-28 | 2014-08-26 | Apple Inc. | Optimized multi-stage inductive melting of amorphous alloys |
| JP6157408B2 (ja) * | 2014-05-22 | 2017-07-05 | 三菱電機株式会社 | 溶融金属吐出装置および溶融金属吐出方法 |
| CN105081269B (zh) * | 2015-09-21 | 2018-01-26 | 昆山盛事达机械有限公司 | 镁合金半固态射出成型机构 |
| SE539619C2 (en) * | 2016-02-03 | 2017-10-17 | Core Link Ab | Method and apparatus for trimming cores |
| JP6300882B1 (ja) * | 2016-10-27 | 2018-03-28 | 株式会社ソディック | 溶融装置 |
| JP6335243B2 (ja) * | 2016-10-27 | 2018-05-30 | 株式会社ソディック | 射出成形機 |
| JP6308695B1 (ja) * | 2016-12-07 | 2018-04-11 | 株式会社ソディック | 射出成形機 |
| JP6544875B1 (ja) * | 2018-06-07 | 2019-07-17 | 株式会社ソディック | 軽金属射出成形機の射出装置 |
| JP6590425B1 (ja) * | 2018-10-05 | 2019-10-16 | 株式会社ソディック | 軽金属射出成形機の射出装置およびその射出制御方法 |
| CN112797791A (zh) * | 2021-01-28 | 2021-05-14 | 金雅豪精密金属科技(深圳)股份有限公司 | 一种节能快速熔化伺服驱动给料装置 |
| CN113579196A (zh) * | 2021-07-15 | 2021-11-02 | 伯乐智能装备有限公司 | 一种轻合金改性产品的制造方法 |
| CN118385557B (zh) * | 2024-06-05 | 2025-05-02 | 靖江市科尼机械配件有限公司 | 一种防漏型倾斜浇铸装置 |
Family Cites Families (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4849211U (cg-RX-API-DMAC7.html) * | 1971-10-13 | 1973-06-28 | ||
| JPS4849211A (cg-RX-API-DMAC7.html) | 1971-10-27 | 1973-07-11 | ||
| US4356940A (en) * | 1980-08-18 | 1982-11-02 | Lester Engineering Company | Apparatus for dispensing measured amounts of molten metal |
| US4534403A (en) * | 1980-10-14 | 1985-08-13 | Harvill John I | Hot chamber die casting machine |
| JPS609563A (ja) * | 1983-06-28 | 1985-01-18 | Hanano Shoji Kk | ダイカスト方法及び装置 |
| GB8334653D0 (en) * | 1983-12-30 | 1984-02-08 | Dynacast Int Ltd | Injection moulding and casting method |
| JP2639552B2 (ja) * | 1988-04-01 | 1997-08-13 | 東芝機械株式会社 | 半溶融金属射出成形装置 |
| JPH03106547A (ja) * | 1989-09-19 | 1991-05-07 | Shin Nippon Denki Sangyo Kk | ダイカスト用誘導溶解保持装置 |
| JP2546077B2 (ja) * | 1991-03-25 | 1996-10-23 | 宇部興産株式会社 | 金型鋳造装置 |
| JPH05212531A (ja) | 1992-02-07 | 1993-08-24 | Sumitomo Heavy Ind Ltd | 金属基複合材料の成形方法 |
| JPH05238765A (ja) | 1992-02-28 | 1993-09-17 | Sumitomo Heavy Ind Ltd | 成形方法、それに使用される自己消耗型プランジャ及び成形装置 |
| JPH05254858A (ja) | 1992-03-09 | 1993-10-05 | Sumitomo Heavy Ind Ltd | 成形方法 |
| JP3817786B2 (ja) | 1995-09-01 | 2006-09-06 | Tkj株式会社 | 合金製品の製造方法及び装置 |
| JP3405626B2 (ja) | 1995-10-17 | 2003-05-12 | 本田技研工業株式会社 | 半凝固金属の射出成形方法、及び装置 |
| US6152159A (en) * | 1997-01-14 | 2000-11-28 | Frank W. Schaefer, Inc. | Valve assembly and method for use in delivery of molten metal |
| JPH10296417A (ja) | 1997-04-22 | 1998-11-10 | Ube Ind Ltd | 半溶融金属の成形装置 |
| US5983978A (en) * | 1997-09-30 | 1999-11-16 | Thixomat, Inc. | Thermal shock resistant apparatus for molding thixotropic materials |
| JP3258617B2 (ja) | 1997-11-21 | 2002-02-18 | 株式会社日本製鋼所 | 金属材料の射出装置 |
| US5983976A (en) * | 1998-03-31 | 1999-11-16 | Takata Corporation | Method and apparatus for manufacturing metallic parts by fine die casting |
| JP3975020B2 (ja) | 1999-03-09 | 2007-09-12 | 有限会社リムテック | 溶融金属材料供給装置とそれを利用した金属材料成形装置 |
| JP3500452B2 (ja) | 1999-12-28 | 2004-02-23 | 日精樹脂工業株式会社 | アルミニウムの射出成形機 |
| JP3504628B2 (ja) | 2001-04-04 | 2004-03-08 | 住友重機械工業株式会社 | マグネシウム成形機 |
| JP4175602B2 (ja) | 2001-07-02 | 2008-11-05 | 徹一 茂木 | 鋳造用注湯装置 |
| JP4012442B2 (ja) | 2002-07-23 | 2007-11-21 | 株式会社ソディックプラステック | 軽金属射出成形機の射出装置 |
-
2002
- 2002-11-18 JP JP2002333077A patent/JP4272413B2/ja not_active Expired - Fee Related
-
2003
- 2003-11-17 WO PCT/JP2003/014690 patent/WO2004045791A1/ja not_active Ceased
- 2003-11-17 DE DE10393767T patent/DE10393767T5/de not_active Withdrawn
- 2003-11-17 US US10/535,478 patent/US7137435B2/en not_active Expired - Lifetime
- 2003-11-17 CN CNB2003801034325A patent/CN1325200C/zh not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017052000A (ja) * | 2015-09-11 | 2017-03-16 | 株式会社ソディック | 軽金属射出成形機の射出装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| US7137435B2 (en) | 2006-11-21 |
| US20060042772A1 (en) | 2006-03-02 |
| JP2004167499A (ja) | 2004-06-17 |
| WO2004045791A1 (ja) | 2004-06-03 |
| CN1711145A (zh) | 2005-12-21 |
| DE10393767T5 (de) | 2005-10-27 |
| CN1325200C (zh) | 2007-07-11 |
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