JP2023093573A - 照射硬化性組成物 - Google Patents
照射硬化性組成物 Download PDFInfo
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- JP2023093573A JP2023093573A JP2023064415A JP2023064415A JP2023093573A JP 2023093573 A JP2023093573 A JP 2023093573A JP 2023064415 A JP2023064415 A JP 2023064415A JP 2023064415 A JP2023064415 A JP 2023064415A JP 2023093573 A JP2023093573 A JP 2023093573A
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- meth
- curable composition
- radiation curable
- acrylate
- radiation
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- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 179
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- HVYVMSPIJIWUNA-UHFFFAOYSA-N triphenylstibine Chemical compound C1=CC=CC=C1[Sb](C=1C=CC=CC=1)C1=CC=CC=C1 HVYVMSPIJIWUNA-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical group NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
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- C08G18/673—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen containing two or more acrylate or alkylacrylate ester groups
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- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
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- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
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Abstract
Description
a.ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)であって、
a1)少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)、及び
a2)(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)、
の反応生成物である、水不溶性(メタ)アクリルポリマー(AP)、
並びに
b.少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート(NCO)基含有モノ付加体(MA)であって、ウレタン結合により、ペンダントヒドロキシル基を含む水不溶性(メタ)アクリルポリマー(AP)に結合し、
b1)少なくとも1つのポリイソシアナート(MA1)、及び
b2)少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)
の反応生成物である、イソシアナート(NCO)基含有モノ付加体(MA)
の反応生成物であり、
照射硬化性組成物(X)のNCO基対OH基の当量比が1:0.5~1:10であり、アクリル化後の照射硬化性組成物(X)のガラス転移温度(Tg)は、少なくとも10℃である、
上記照射硬化性組成物(X)。
一実施形態によれば、ガラス転移温度(Tg)は、標準ASTM E1356-08に従い、動的走査熱量計(dynamic scanning calorimetry)(DSC)により測定される。
・少なくとも1つの照射硬化性組成物(X)、及び
・少なくとも1つのポリイソシアナート化合物(P1)、
を含む照射硬化性組成物(Y)であって、照射硬化性組成物(Y)のNCO基対OH基との比が0.7:1~1.15:1である、上記照射硬化性組成物(Y)である。
ステップ1:ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を得るために、少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)を、(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)と反応するステップ、及び
ステップ2:得られる、ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を
・少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのNCO基含有モノ付加体(MA)と、
・又は、少なくとも1つのポリイソシアナート(MA1)及び少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)、すなわち、系中で形成される少なくとも1つの(メタ)アクリラート基を含むNCO基含有モノ付加体(MA)と、
混合することによりウレタン化ステップを実施するステップ
を含む。
・ステップ1:照射硬化性組成物(X)又は(Y)を少なくとも1つの基板の表面に塗布するステップ、及び
・ステップ2:コーティング基板を照射及び/又は熱に曝すことにより、照射硬化性組成物(X)又は(Y)を硬化するステップ
を含むコーティング方法である。照射と熱の両方を硬化のために使用する場合、任意の順番で実施することができる。
a)ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)であって、
a1)少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)、及び
a2)(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)、
の反応生成物である、水不溶性(メタ)アクリルポリマー(AP)
並びに
b)少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート基含有モノ付加体(MA)であって、ウレタン結合により、ペンダントヒドロキシル基を含む水不溶性(メタ)アクリルポリマー(AP)に結合し、
b1)少なくとも1つのポリイソシアナート(MA1)、及び
b2)少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)、
の反応生成物である、イソシアナート基含有モノ付加体(MA)
の反応生成物であり、
照射硬化性組成物(X)のNCO基対OH基の当量比が1:0.5~1:10であり、アクリル化後の照射硬化性組成物(X)のTgが少なくとも10℃である。
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基を75℃で塩化アセチルによりアセチル化する;
・ステップ2- 過剰の塩化アセチルをN-メチル-2-ピロリドン(NMP)の水溶液で加水分解する;及び
・ステップ3- 滴定ステップ:形成される酸官能基をKOH0.5N溶液で滴定する。
・a1)少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)、及び
・a2)(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)
の反応から特に得られる。
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基は、75℃で塩化アセチルによりアセチル化される;
・ステップ2- 過剰の塩化アセチルは、N-メチル-2-ピロリドン(NMP)の水溶液で加水分解される;及び
・ステップ3- 滴定ステップ:形成される酸官能基は、KOH0.5N溶液で滴定する。
・b1)少なくとも1つのポリイソシアナート(MA1)、及び
・b2)少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)
の反応生成物である。
・ステップ1:ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を得るために、少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)を、(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)と反応するステップ;
・ステップ2:得られる、ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を
・少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのNCO基含有モノ付加体(MA)と、
・又は、少なくとも1つのポリイソシアナート(MA1)及び少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)、すなわち、系中で形成される少なくとも1つの(メタ)アクリラート基を含むNCO基含有モノ付加体(MA)と、
混合することによるウレタン化ステップを行うステップ。
・少なくとも1つの上述の照射硬化性組成物(X)、及び
・少なくとも1つのポリイソシアナート化合物(P1)
を含む照射硬化性組成物(Y)であって、照射硬化性組成物(Y)のNCO基対OH基の当量比は、0.7:1~1.15:1である、上記照射硬化性組成物(Y)である。
・上述の少なくとも1つの照射硬化性組成物(X)及び少なくとも1つのポリイソシアナート化合物(P1)を反応するステップであり、両成分の量は、得られる照射硬化性組成物(Y)のNCO基対OH基の当量比0.7:1~1.15:1を得るべく選択される。
・ステップ1:任意選択で添加した溶媒を、好ましくは室温で又は高温、好ましくは最大で80℃で、フラッシュオフさせるステップ。任意選択で、加熱気体(例えば、空気)の流れによる。温度上昇は、公知の方法、例えば、赤外線又は近赤外線放射体により、又は他の方法で加熱したオーブンによりもたらされ得る;及び
・ステップ2:例えば、紫外線(UV)照射、ガンマ照射、又は電子線としての線源を用いて照射硬化するステップ。
・ステップ1:任意選択で添加した溶媒を、好ましくは室温で又は高温、好ましくは最大で80℃で、フラッシュオフさせるステップ。任意選択で加熱気体(例えば、空気)の流れによる。温度上昇は、公知の方法、例えば、赤外線又は近赤外線放射体により、又は他の方法で加熱したオーブンによりもたらされ得る;
・ステップ2:例えば、紫外線(UV)照射、ガンマ照射、又は電子線としての線源を用いて照射硬化するステップ;及び
・ステップ3:NCO含有成分をイソシアナート反応性化合物で架橋することにより熱硬化するステップ。
これは、高温で、有利には150℃未満で実施することができる。温度は、公知の方法、例えば、赤外線又は近赤外線放射体により、又は他の方法で加熱したオーブンにより高めることができる。ポストキュアが完了すると、コーティングした物品がさらなる取り扱いを受ける前に、冷却段階が続いてもよい。ステップ2及び3は、どちらの順番で実施してもよい。
・ステップ1:照射硬化性組成物(X)又は(Y)を少なくとも1つの基板表面に塗布するステップ;及び
・ステップ2:コーティング基板を照射及び/又は熱に曝すことにより、照射硬化性コーティング組成物(X)又は(Y)を硬化するステップ。硬化のために照射と熱の両方を用いる場合、硬化ステップを任意の順番で、又は同時に実施することができる。
・ABS:アクリロニトリルブタジエンスチレン、Magnum3616、Dow
・PC:ポリカーボナート、Lexan9030、Sabic。
・ABS/PC:Bayblend T65、Bayer
・HPMA:ヒドロキシルプロピルメタクリラート、モノマー、Evonik。
・MMA:メチルメタクリラート、モノマー、Evonik。
・Sty:スチレン、モノマー、Brenntag。
・BuA:ブチルアクリラート、モノマー、BASF。
・BuMA:ブチルメタクリラート、モノマー、Evonik。
・AA:アクリル酸、モノマー、BASF。
・EA:エチルアクリラート、モノマー、Arkema。
・Cardura(登録商標)E10P:バーサティック酸10のグリシジルエステル、モノマー、Hexion。
・TAPEH:t-アミルパーオキシ-2-エチルヘキサノアート、開始剤、Arkema。
・BAC:ブチルアセタート、溶媒、Celanese。
・IPDI:イソホロンジイソシアナート、Evonik。
・PETIA:ペンタエリスリトールトリアクリラート、Allnex。
・BHT:ブチル化ヒドロキシトルエン、安定剤、Innochem。
・Valikat Bi2010:ビスマスネオデカノアート、触媒、Umicore。
・Additol(登録商標)CPK:1-ヒドロキシ-シクロヘキシルフェニル-ケトン、光開始剤、Allnex。
・Desmodur(登録商標)N3300:脂肪族ポリイソシアナート(HDIトリマー)、Covestro。
・DBTL:ジブチルチンジラウラート、触媒、Vesta Intracon。
・Modaflow(登録商標)9200:アクリル流動性改良剤、シリコーン添加なし、Allnex。
・Neorad(登録商標)A20:アクリル化アクリル/50%BAC、DSMから市販されている。
ペンダントヒドロキシル基を含む水不溶性(メタ)アクリルポリマー(AP)の調製
ペンダントヒドロキシル基を含む(メタ)アクリル化アクリルポリマー(AA)を含む照射硬化性組成物(X)の調製
ヒドロキシル基を含むアクリルポリマーを含む比較用組成物。
組成物X1~X5及び比較用組成物Comp1及びComp2の特性評価。
照射硬化性組成物(Y)-2K組成物の調製。
照射硬化性組成物Y1~Y3及びComp3の特性評価。
本発明の一態様を以下に示すが、本発明はそれに限定されない。
[発明1]
ペンダントヒドロキシル基を含む少なくとも1つの(メタ)アクリル化アクリルポリマー(AA)を含む照射硬化性組成物(X)であって、(メタ)アクリル化アクリルポリマー(AA)が、
a)ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)であって、
a1)少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)、及び
a2)(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)、
の反応生成物である、水不溶性(メタ)アクリルポリマー(AP)、
並びに、
b)少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート基含有モノ付加体(MA)であって、ウレタン結合により、ペンダントヒドロキシル基を含む水不溶性(メタ)アクリルポリマー(AP)に結合し、
b1)少なくとも1つのポリイソシアナート(MA1)、及び
b2)少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)
の反応生成物である、イソシアナート基含有モノ付加体(MA)、
の反応生成物であり、
照射硬化性組成物(X)のNCO基対OH基の当量比が1:0.5~1:10であり、アクリル化後の照射硬化性組成物(X)のガラス転移温度(Tg)が少なくとも10℃であり、ガラス転移温度(Tg)は標準ASTM E1356-08に従い動的走査熱量計(DSC)により測定されるものである、
照射硬化性組成物(X)。
[発明2]
照射硬化性組成物(X)のヒドロキシル価IOHが20~350mgKOH/gに入っており、ヒドロキシル価IOHが、以下の方法:
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基が、75℃で塩化アセチルによりアセチル化される;
・ステップ2- 過剰の塩化アセチルが、N-メチル-2-ピロリドン(NMP)の水溶液により加水分解される;及び
・ステップ3- 滴定ステップ:形成された酸官能基が、KOH0.5N溶液で滴定される、
により測定されるものである、発明1に記載の照射硬化性組成物(X)。
[発明3]
照射硬化性組成物(X)の重量平均分子量(Mw)が5,000ダルトン~200,000ダルトンであり、標準DIN55672-1に従い測定されるものである、発明1又は発明2に記載の照射硬化性組成物(X)。
[発明4]
少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、ヒドロキシ官能性(メタ)アクリラートモノマー(AP11)及び/又はヒドロキシ官能性アリルモノマー(AP12)である、発明1から3までのいずれか一に記載の照射硬化性組成物(X)。
[発明5]
少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、少なくとも1つの第2級ヒドロキシル基を含む、発明1から4までのいずれか一に記載の照射硬化性組成物(X)。
[発明6]
少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、アルキル鎖に1~12個の炭素原子を有するヒドロキシ官能性アルキル(メタ)アクリラート、エチレン性不飽和カルボン酸と1つのエポキシ官能性を有する別の化合物との反応生成物、及び任意のそれらの混合物からなる群から選択される、発明1から5までのいずれか一に記載の照射硬化性組成物(X)。
[発明7]
少なくとも1つのエチレン性不飽和モノマー(AP2)が、スチレン誘導体モノマー(AP21)、(メタ)アクリル及びクロトン酸と飽和直鎖又は環状アルコール類とのエステルであるモノマー(AP22)、官能化モノマー(AP23)、酸性モノマー(AP24)、及び任意のそれらの混合物からなる群から選択される、発明1から6までのいずれか一に記載の照射硬化性組成物(X)。
[発明8]
ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)が、少なくとも20℃のガラス転移温度(Tg)を有し、ガラス転移温度(Tg)が、標準ASTM E1356-08に従い動的走査熱量計(DSC)により測定されるものである、発明1から7までのいずれか一に記載の照射硬化性組成物(X)。
[発明9]
ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)のヒドロキシル価が50mgKOH/g~500mgKOH/gであり、ヒドロキシル価IOHが、以下の方法:
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基が、75℃で塩化アセチルによりアセチル化される;
・ステップ2- 過剰の塩化アセチルが、N-メチル-2-ピロリドン(NMP)の水溶液により加水分解される;及び
・ステップ3- 滴定ステップ:形成される酸官能基が、KOH0.5N溶液で滴定される、
により測定されるものである、発明1から8までのいずれか一に記載の照射硬化性組成物(X)。
[発明10]
少なくとも1つのヒドロキシ(メタ)アクリラートモノマー(MA2)がモノヒドロキシポリ(メタ)アクリラート化合物である、発明1から9までのいずれか一に記載の照射硬化性組成物(X)。
[発明11]
少なくとも1つの(メタ)アクリラート基を含むイソシアナート基含有モノ付加体(MA)の、NCO基対OH基の当量比が1:0.5~1:1である、発明1から10までのいずれか一に記載の照射硬化性組成物(X)。
[発明12]
水不溶性である発明1から11までのいずれか一に記載の照射硬化性組成物(X)。
[発明13]
発明1から12までのいずれか一に記載の照射硬化性組成物(X)の調製方法であって、以下のステップ:
・ステップ1:ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を得るために、少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)を、(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)と反応するステップ;
・ステップ2:得られる、ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を
・少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート基含有モノ付加体(MA)と、
・又は、少なくとも1つのポリイソシアナート(MA1)及び少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)と、すなわち、系中で形成される少なくとも1つの(メタ)アクリラート基を含むイソシアナート基含有モノ付加体(MA)と、
混合することによりウレタン化ステップを実施するステップ
を含む、方法。
[発明14]
・発明1から12までのいずれか一に記載の、又は、発明13に記載の方法により得られる、少なくとも1つの照射硬化性組成物(X)、及び
・少なくとも1つのポリイソシアナート化合物(P1)、
を含む照射硬化性組成物(Y)であって、
照射硬化性組成物(Y)のNCO基対OH基の当量比が0.7:1~1.15:1である、照射硬化性組成物(Y)。
[発明15]
デュアル硬化用途用、コンフォーマルコーティング用、複合材用、3次元(3D)用途用、濃厚顔料系用、又は接着促進剤としての、発明1から12までのいずれか一に記載の照射硬化性組成物(X)又は発明14に記載の照射硬化性組成物(Y)の使用。
[発明16]
発明1から12までのいずれか一に記載の照射硬化性組成物(X)又は発明14に記載の照射硬化性組成物(Y)から調製される、コーティング、接着剤、インク、プラスチック箔又はオーバープリントニス。
[発明17]
発明1から12までのいずれか一に記載の照射硬化性組成物(X)又は発明14に記載の照射硬化性組成物(Y)で基板をコーティングする方法であって、
・ステップ1:照射硬化性組成物(X)又は(Y)を基板の少なくとも1つの表面に塗布するステップ、及び
・ステップ2:コーティングされた基板を照射及び/又は熱に曝すことにより、照射硬化性コーティング組成物を硬化するステップ、
を含む、方法。
Claims (17)
- ペンダントヒドロキシル基を含む少なくとも1つの(メタ)アクリル化アクリルポリマー(AA)を含む照射硬化性組成物(X)であって、(メタ)アクリル化アクリルポリマー(AA)が、
a)ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)であって、
a1)少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)、及び
a2)(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)、
の反応生成物である、水不溶性(メタ)アクリルポリマー(AP)、
並びに、
b)少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート基含有モノ付加体(MA)であって、ウレタン結合により、ペンダントヒドロキシル基を含む水不溶性(メタ)アクリルポリマー(AP)に結合し、
b1)少なくとも1つのポリイソシアナート(MA1)、及び
b2)少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)
の反応生成物である、イソシアナート基含有モノ付加体(MA)、
の反応生成物であり、
照射硬化性組成物(X)のNCO基対OH基の当量比が1:0.5~1:10であり、アクリル化後の照射硬化性組成物(X)のガラス転移温度(Tg)が少なくとも10℃であり、ガラス転移温度(Tg)は標準ASTM E1356-08に従い動的走査熱量計(DSC)により測定されるものである、
照射硬化性組成物(X)。 - 照射硬化性組成物(X)のヒドロキシル価IOHが20~350mgKOH/gに入っており、ヒドロキシル価IOHが、以下の方法:
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基が、75℃で塩化アセチルによりアセチル化される;
・ステップ2- 過剰の塩化アセチルが、N-メチル-2-ピロリドン(NMP)の水溶液により加水分解される;及び
・ステップ3- 滴定ステップ:形成された酸官能基が、KOH0.5N溶液で滴定される、
により測定されるものである、請求項1に記載の照射硬化性組成物(X)。 - 照射硬化性組成物(X)の重量平均分子量(Mw)が5,000ダルトン~200,000ダルトンであり、標準DIN55672-1に従い測定されるものである、請求項1又は請求項2に記載の照射硬化性組成物(X)。
- 少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、ヒドロキシ官能性(メタ)アクリラートモノマー(AP11)及び/又はヒドロキシ官能性アリルモノマー(AP12)である、請求項1から3までのいずれか一項に記載の照射硬化性組成物(X)。
- 少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、少なくとも1つの第2級ヒドロキシル基を含む、請求項1から4までのいずれか一項に記載の照射硬化性組成物(X)。
- 少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)が、アルキル鎖に1~12個の炭素原子を有するヒドロキシ官能性アルキル(メタ)アクリラート、エチレン性不飽和カルボン酸と1つのエポキシ官能性を有する別の化合物との反応生成物、及び任意のそれらの混合物からなる群から選択される、請求項1から5までのいずれか一項に記載の照射硬化性組成物(X)。
- 少なくとも1つのエチレン性不飽和モノマー(AP2)が、スチレン誘導体モノマー(AP21)、(メタ)アクリル及びクロトン酸と飽和直鎖又は環状アルコール類とのエステルであるモノマー(AP22)、官能化モノマー(AP23)、酸性モノマー(AP24)、及び任意のそれらの混合物からなる群から選択される、請求項1から6までのいずれか一項に記載の照射硬化性組成物(X)。
- ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)が、少なくとも20℃のガラス転移温度(Tg)を有し、ガラス転移温度(Tg)が、標準ASTM E1356-08に従い動的走査熱量計(DSC)により測定されるものである、請求項1から7までのいずれか一項に記載の照射硬化性組成物(X)。
- ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)のヒドロキシル価が50mgKOH/g~500mgKOH/gであり、ヒドロキシル価IOHが、以下の方法:
・ステップ1- アセチル化ステップ:すべてのヒドロキシル官能基が、75℃で塩化アセチルによりアセチル化される;
・ステップ2- 過剰の塩化アセチルが、N-メチル-2-ピロリドン(NMP)の水溶液により加水分解される;及び
・ステップ3- 滴定ステップ:形成される酸官能基が、KOH0.5N溶液で滴定される、
により測定されるものである、請求項1から8までのいずれか一項に記載の照射硬化性組成物(X)。 - 少なくとも1つのヒドロキシ(メタ)アクリラートモノマー(MA2)がモノヒドロキシポリ(メタ)アクリラート化合物である、請求項1から9までのいずれか一項に記載の照射硬化性組成物(X)。
- 少なくとも1つの(メタ)アクリラート基を含むイソシアナート基含有モノ付加体(MA)の、NCO基対OH基の当量比が1:0.5~1:1である、請求項1から10までのいずれか一項に記載の照射硬化性組成物(X)。
- 水不溶性である請求項1から11までのいずれか一項に記載の照射硬化性組成物(X)。
- 請求項1から12までのいずれか一項に記載の照射硬化性組成物(X)の調製方法であって、以下のステップ:
・ステップ1:ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を得るために、少なくとも1つのヒドロキシ官能性エチレン性不飽和モノマー(AP1)を、(AP1)と異なる少なくとも1つのエチレン性不飽和モノマー(AP2)と反応するステップ;
・ステップ2:得られる、ペンダントヒドロキシル基を含む少なくとも1つの水不溶性(メタ)アクリルポリマー(AP)を
・少なくとも1つの(メタ)アクリラート基を含む少なくとも1つのイソシアナート基含有モノ付加体(MA)と、
・又は、少なくとも1つのポリイソシアナート(MA1)及び少なくとも1つのヒドロキシ官能性(メタ)アクリラートモノマー(MA2)と、すなわち、系中で形成される少なくとも1つの(メタ)アクリラート基を含むイソシアナート基含有モノ付加体(MA)と、
混合することによりウレタン化ステップを実施するステップ
を含む、方法。 - ・請求項1から12までのいずれか一項に記載の、又は、請求項13に記載の方法により得られる、少なくとも1つの照射硬化性組成物(X)、及び
・少なくとも1つのポリイソシアナート化合物(P1)、
を含む照射硬化性組成物(Y)であって、
照射硬化性組成物(Y)のNCO基対OH基の当量比が0.7:1~1.15:1である、照射硬化性組成物(Y)。 - デュアル硬化用途用、コンフォーマルコーティング用、複合材用、3次元(3D)用途用、濃厚顔料系用、又は接着促進剤としての、請求項1から12までのいずれか一項に記載の照射硬化性組成物(X)又は請求項14に記載の照射硬化性組成物(Y)の使用。
- 請求項1から12までのいずれか一項に記載の照射硬化性組成物(X)又は請求項14に記載の照射硬化性組成物(Y)から調製される、コーティング、接着剤、インク、プラスチック箔又はオーバープリントニス。
- 請求項1から12までのいずれか一項に記載の照射硬化性組成物(X)又は請求項14に記載の照射硬化性組成物(Y)で基板をコーティングする方法であって、
・ステップ1:照射硬化性組成物(X)又は(Y)を基板の少なくとも1つの表面に塗布するステップ、及び
・ステップ2:コーティングされた基板を照射及び/又は熱に曝すことにより、照射硬化性コーティング組成物を硬化するステップ、
を含む、方法。
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