JP2018532251A - 特定用途向け電子機器パッケージングシステム、方法及びデバイス - Google Patents
特定用途向け電子機器パッケージングシステム、方法及びデバイス Download PDFInfo
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- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
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- H05K1/0263—High current adaptations, e.g. printed high current conductors or using auxiliary non-printed means; Fine and coarse circuit patterns on one circuit board
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- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
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Abstract
Description
本出願は、2015年6月29日に出願された米国仮出願第62/186,102号、2015年11月12日に出願された米国仮出願第62/254,574号、2015年11月17日に出願された米国仮出願第62/256,477号、及び2016年4月22日に出願された米国仮出願第62/326,539号に対する優先権を主張し、それらの全ては、その全体を参照することによって本明細書に組み込まれる。
Claims (31)
- 筐体と、
該筐体に取設されたライトパイプと、
前記筐体内に取り付けられた特定用途向け電子機器パッケージングシステムによって形成されたデバイスであって、前記特定用途向け電子機器パッケージングシステムは、その上に設けられた少なくとも1つの発光ダイオードを有し、前記ライトパイプが、前記少なくとも1つの発光ダイオードの上方に位置付けられる、デバイスと、を備える、ライト。 - 前記特定用途向け電子機器パッケージングシステムを形成することが、
連続したキャリアを形成することと、
該キャリアの上に複数の基板を成形することと、
該基板上にトレースを形成することと、
該トレースを電気めっきすることと、
構成要素を前記トレースに電気的に取設して、複数のデバイスを形成することであって、各デバイス上の前記構成要素のうちの少なくとも1つが、発光ダイオードである、形成することと、
前記キャリアの残りから前記デバイスのうちの1つを単体化することと、を含む、請求項1に記載のライト。 - 前記トレースを形成することが、
レーザで前記基板をアブレーションすることと、
アブレーションされた表面上にインクを堆積させることと、
該インクを焼結することと、を含む、請求項2に記載のライト。 - 前記構成要素が、前記基板に形成されたポケット内に着座される、請求項2に記載のライト。
- 連続したキャリアを形成することと、
該キャリアの上に複数の基板を成形することと、
該基板上にトレースを形成することと、
該トレースを電気めっきすることと、
構成要素を前記トレースに電気的に取設して、複数のデバイスを形成することであって、各デバイス上の前記構成要素のうちの少なくとも1つが、発光ダイオードである、形成することと、
前記キャリアの残りから前記デバイスのうちの1つを単体化することと、
ライトパイプを有する筐体内に前記デバイスを取り付けることと、
前記発光ダイオード及び前記ライトパイプを整合させることと、を含むプロセスによって調製された、ライト。 - 前記トレースを形成することが、
レーザで前記基板をアブレーションすることと、
アブレーションされた表面上にインクを堆積させることと、
該インクを焼結することと、を含む、請求項5に記載のライト。 - 前記構成要素が、前記基板に形成されたポケット内に着座される、請求項5に記載のライト。
- ライトを形成する方法であって、
導電性材料から形成された連続したキャリアを形成することと、
複数の非伝導性基板を前記キャリアの上に成形することと、
前記基板上にトレースを形成することと、
該トレースを電気めっきすることと、
構成要素を前記トレースに電気的に取設して、複数のデバイスを形成することであって、各デバイス上の前記構成要素のうちの少なくとも1つが、発光ダイオードである、形成することと、
前記キャリアの残りから前記デバイスのうちの1つを単体化することと、
ライトパイプを有する筐体内に前記デバイスを取り付けることと、
前記発光ダイオードからの光が、前記ライトパイプに沿って伝達されることができるように、前記発光ダイオード及び前記ライトパイプを整合させることと、を含む、方法。 - 前記トレースを形成することが、
レーザで前記基板をアブレーションすることと、
アブレーションされた表面上にインクを堆積させることと、
該インクを焼結することと、を含む、請求項8に記載の方法。 - 前記キャリアの部分が露出されるように、ポケットが、前記基板の中に成形される、請求項8に記載の方法。
- 電子デバイスを製造する方法であって、
導電性材料から形成された連続したキャリアを形成することと、
複数の非伝導性基板を前記キャリアの上に成形することと、
前記基板上にトレースを形成することと、
該トレースを電気めっきすることと、
構成要素を前記トレースに電気的に取設して、複数のデバイスを形成することと、
前記キャリアの残りから前記デバイスのうちの1つを単体化することと、を含む、方法。 - 前記トレースを形成することが、
レーザで前記基板をアブレーションすることと、
アブレーションされた表面上にインクを堆積させることと、
該インクを焼結することと、を含む、請求項11に記載の方法。 - 前記キャリアの部分が露出されるように、ポケットが、前記基板の中に成形される、請求項11に記載の方法。
- 連続製造システムであって、
連続したキャリアを形成する工程と、
該キャリアの上に複数の基板を成形する工程と、
基板の表面上に伝導性層を噴霧する工程と、
レーザアブレーションして、前記基板の表面上にトレースを形成する工程と、
構成要素を前記トレースに電気的に取設して、複数のデバイスを形成する工程と、
前記キャリアの残りから前記デバイスのうちの1つを単体化する工程と、を含む、連続製造システム。 - 単体化されたキャリア部分と、
該単体化されたキャリア部分の上に成形された基板と、
該基板上のシード層トレースと、
該シード層トレース上のめっきされた金属トレースと、
少なくとも1つのめっきされた金属トレースに電気的に取設された構成要素と、を備える、デバイス。 - 前記デバイスが、プリント回路基板、フレックス回路、コネクタ、熱管理特徴部、EMIシールド、高電流導体、RFID装置、アンテナ、無線電力デバイス、センサ、MEMS装置、LEDデバイス、マイクロプロセッサ、メモリデバイス、ASIC、受動デバイス、インピーダンス制御デバイス、及び電気機械式装置のうちの少なくとも1つを備える、請求項15に記載のデバイス。
- 前記構成要素が、前記基板に形成されたポケット内に着座される、請求項15に記載のデバイス。
- 前記単体化されたキャリア部分の一部分が露出されるように、前記ポケットが、前記基板の中に形成される、請求項17に記載のデバイス。
- 前記単体化されたキャリア部分が、金属を備える、請求項15に記載のデバイス。
- 前記単体化されたキャリア部分が、フレックス材料を備える、請求項15に記載のデバイス。
- 前記フレックス材料が、ポリイミドフレックス材料を備える、請求項20に記載のデバイス。
- 前記めっきされた金属トレースが、電気めっきでめっきされた金属トレースを備える、請求項15に記載のデバイス。
- 前記シード層トレースが、焼結されたインクを備える、請求項15に記載のデバイス。
- 前記シード層トレースが、焼結されたペーストを備える、請求項15に記載のデバイス。
- 単体化されたキャリア部分と、
該単体化されたキャリア部分の上に成形された基板と、
電気的に絶縁された部分が中に形成された前記基板上に堆積された伝導性の材料と、
該材料の少なくとも1つの電気的に絶縁された部分に電気的に取設された構成要素と、を備える、デバイス。 - 前記デバイスが、プリント回路基板、フレックス回路、コネクタ、熱管理特徴部、EMIシールド、高電流導体、RFID装置、アンテナ、無線電力デバイス、センサ、MEMS装置、LEDデバイス、マイクロプロセッサ、メモリデバイス、ASIC、受動デバイス、インピーダンス制御デバイス、及び電気機械式装置のうちの少なくとも1つを備える、請求項25に記載のデバイス。
- 前記構成要素が、前記基板に形成されたポケット内に着座される、請求項25に記載のデバイス。
- 前記単体化されたキャリア部分の一部分が露出されるように、前記ポケットが、前記基板の中に形成される、請求項27に記載のデバイス。
- 前記単体化されたキャリア部分が、金属を備える、請求項25に記載のデバイス。
- 前記単体化されたキャリア部分が、フレックス材料を備える、請求項25に記載のデバイス。
- 前記フレックス材料が、ポリイミドフレックス材料を備える、請求項30に記載のデバイス。
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