JP2017103234A - 接触を改善した圧着コンタクトおよび圧着接続 - Google Patents
接触を改善した圧着コンタクトおよび圧着接続 Download PDFInfo
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- 238000005452 bending Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum and copper Chemical class 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
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- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
【解決手段】少なくとも1つの特に多芯の導体をクリンプするための圧着コンタクト(1)であって、クリンピングに続いて導体を囲むための少なくとも1つのクリンプ可能なクリンプ側面と、導体の端部に位置合わせするためのレセプタクル端部まで圧着コンタクトの長手方向(7)に延びる導体のためのレセプタクル(24)と、を含む。圧着コンタクトおよび圧着接続は、圧着コンタクトが、導体のためのレセプタクルに長手方向において重なり、かつ圧着接続が実行されたとき導体の端部に押し込まれる導体変位部材(55)を形成するウィング(13)を有する構造。
【選択図】図5
Description
2 プラグコネクタ
3 クリンプスリーブ
4 圧着接続
5 コンタクト部材
7 長手方向
9 リンキングバー
11 ベアリングストリップ
13 ウィング
15 クリンプ側面
17 絶縁クリンプ
19 導体クリンプ
21 前部保護クリンプ
23 クリンプ背部
24 レセプタクル
25 セレーション
27 シール剤容器
29 下面
31 段部
33 移行領域
35 事前形成状態
37 クリンプされた状態
39 衝突領域
41 クリンプ内部
43 導体
45 単一素線
45a 内側の単一素線
47 レセプタクル端部
49 前端部
51 間隙
53 シール剤
55 導体変位部材
57 変位逆とげ
57a 第1の変位逆とげ
57b 第2の変位逆とげ
57c 第3の変位逆とげ
57d 第4の変位逆とげ
57e 第5の変位逆とげ
59 ウィングの基部
61 ウィングの端部
63 クリンプ内部の高さ
65 打抜き状態
66 導体受取側
67 端部表示
69 傾斜
71 中心軸
73a〜73e 距離
75a 第1の間隙
75b 第2の間隙
75c 第3の間隙
75d 第4の間隙
75e 第5の間隙
77 拡幅基部
79 酸化物層を貫通するための要素
81 孔
bF ウィングの幅
dE 単一素線の直径
lF ウィングの長さ
lV 変位逆とげの長さ
Claims (13)
- 少なくとも1つの特に多芯の導体(43)をクリンプするための圧着コンタクト(1)であって、
前記圧着コンタクト(1)は、
クリンピングに続いて前記導体(43)を囲むための少なくとも1つのクリンプ可能なクリンプ側面(15)と、
前記導体(43)の端部に位置合わせするためのレセプタクル端部(47)まで前記圧着コンタクト(1)の長手方向(7)に延びる前記導体(43)のためのレセプタクル(24)と、を含み、
前記クリンプ側面(15)が、前記長手方向(7)に前記レセプタクル端部(47)を越えて前端部(49)まで延び、
前記レセプタクル端部(47)と前記前端部(49)との中間に、ウィング(13)が設けられ、前記ウィングが、前記長手方向(7)を横断して前記クリンプ側面(15)から突出しており、
前記ウィング(13)が、前記導体(43)のための前記レセプタクル(24)に前記長手方向(7)において重なる導体変位部材(55)を形成することを特徴とする圧着コンタクト(1)。 - 前記導体変位部材(55)が、前記ウィング(13)の基部(77)として形成され、
前記基部が、長手方向(7)において前記レセプタクル(24)の方に広がっていることを特徴とする、
請求項1に記載の圧着コンタクト(1)。 - 前記ウィング(13)において、前記クリンプ側面(15)からある距離のところに、少なくとも1つの導体変位部材(55)が設けられ、
前記少なくとも1つの導体変位部材(55)は、変位逆とげ(57)として形成され、長手方向(7)に前記ウィング(13)から突出しており、前記前端部(49)から離れる方に向けられることを特徴とする、
請求項1または2に記載の圧着コンタクト(1)。 - 前記レセプタクル端部(47)が、前記クリンプ側面(15)間に配置されたクリンプ背部に、および/または前記クリンプ側面(15)に端部標示(67)として形成されることを特徴とする、
請求項1から3のいずれか一項に記載の圧着コンタクト(1)。 - 前記少なくとも1つの導体変位部材(55)が、酸化物層を貫通するための、前記圧着コンタクト(1)の導体受取側(66)に形成された少なくとも1つの要素(79)を有することを特徴とする、
請求項1から4のいずれか一項に記載の圧着コンタクト(1)。 - 前記少なくとも1つの変位逆とげ(57)が、前記クリンプ側面(15)からある距離にある、前記ウィング(13)のその端部(61)に配置されることを特徴とする、
請求項3から5のいずれか一項に記載の圧着コンタクト(1)。 - 前記少なくとも1つの変位逆とげ(57)が、前記クリンプ側面(15)に面する前記ウィング(13)のその端部(61)に配置されることを特徴とする、
請求項3から6のいずれか一項に記載の圧着コンタクト(1)。 - 前記ウィング(13)が、前記ウィング(13)において前記長手方向(7)に対して垂直に分布した複数の変位逆とげ(57)を有することを特徴とする、
請求項3から7のいずれか一項に記載の圧着コンタクト(1)。 - 2つのウィング(13)が設けられ、
前記2つのウィング(13)が互いに対称であり、前記2つのウィング(13)の前記変位逆とげ(57)が互いに対して非対称に配置されることを特徴とする、
請求項8に記載の圧着コンタクト(1)。 - 前記圧着コンタクト(1)のクリンピング中にシール剤(53)を利用可能にする少なくとも1つのシール剤容器(27)が設けられることを特徴とする、
請求項1から9のいずれか一項に記載の圧着コンタクト(1)。 - 圧着コンタクトと、前記圧着コンタクト(1)の長手方向(7)に延びる1つの特に多芯の導体(43)との間の圧着接続(4)であって、
少なくとも1つのクリンプ側面(15)が前記導体(43)のまわりにクリンプされ、
前記クリンプ側面(15)から前記長手方向(7)を横断して突出する少なくとも1つのウィング(13)が、前記クリンプ側面(15)に設けられ、
前記導体(43)が少なくとも1つのクリンプされるウィング(13)まで延びており、
前記少なくとも1つのウィング(13)が、前記導体(43)のためのレセプタクル(24)に前記長手方向(7)において重なり、かつ前記導体(43)の端部に押し込まれる少なくとも1つの導体変位部材(55)を形成することを特徴とする圧着接続(4)。 - 前記導体(43)の導体絶縁部を受け取る絶縁クリンプ(17)が、前記クリンプされるウィング(13)から遠位にある前記圧着コンタクト(1)のその端部に設けられることを特徴とする、
請求項11に記載の圧着接続(4)。 - 利用可能にされるシール剤(53)が、クリンピング中に変形され、前記クリンプされた圧着コンタクト(1、37)から少なくとも部分的に圧せられ、残っている間隙を、前端部(49)において前記クリンプされたウィング(13)から、および/または前記クリンプされた絶縁クリンプ(17、37)から、および/または前記クリンプされたクリンプ側面(15、37)から充填することを特徴とする、
請求項11または12に記載の圧着接続(4)。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015224219.6A DE102015224219A1 (de) | 2015-12-03 | 2015-12-03 | Crimpkontakt mit verbesserter Kontaktierung und Crimpverbindung |
DE102015224219.6 | 2015-12-03 |
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JP2017103234A true JP2017103234A (ja) | 2017-06-08 |
JP6813346B2 JP6813346B2 (ja) | 2021-01-13 |
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US (1) | US9853366B2 (ja) |
EP (1) | EP3179560A1 (ja) |
JP (1) | JP6813346B2 (ja) |
CN (1) | CN106981729B (ja) |
DE (1) | DE102015224219A1 (ja) |
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JP6715819B2 (ja) * | 2017-12-25 | 2020-07-01 | 矢崎総業株式会社 | 多芯ケーブル製造装置、及び、多芯ケーブル製造方法 |
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DE102019109460A1 (de) | 2019-04-10 | 2020-10-15 | Te Connectivity Germany Gmbh | Crimpkontakt |
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EP2151894A1 (en) * | 2008-08-08 | 2010-02-10 | Sumitomo Wiring Systems, Ltd. | A terminal fitting, a wire connected with a terminal fitting and a connecting method therefor |
JP5394713B2 (ja) * | 2008-12-10 | 2014-01-22 | 矢崎総業株式会社 | 圧着端子 |
JP5953591B2 (ja) * | 2012-04-05 | 2016-07-20 | 矢崎総業株式会社 | 圧着端子を電線に圧着する方法 |
DE202013001074U1 (de) * | 2013-02-01 | 2013-02-20 | Tyco Electronics Amp Gmbh | Elektrische Kontaktvorrichtung, insbesondere Crimpkontaktvorrichtung |
DE102013203796A1 (de) * | 2013-03-06 | 2014-09-11 | Tyco Electronics Amp Gmbh | Elektrische Crimpkontaktvorrichtung |
JP6454062B2 (ja) * | 2013-03-21 | 2019-01-16 | 矢崎総業株式会社 | 圧着端子 |
DE102013205235A1 (de) * | 2013-03-25 | 2014-09-25 | Tyco Electronics Amp Gmbh | Crimpverbindung |
DE102014204358A1 (de) * | 2014-03-10 | 2015-09-10 | Te Connectivity Germany Gmbh | Kontaktelement und Kontaktanordnung mit Frontschutz sowie Verfahren zu deren Herstellung |
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2015
- 2015-12-03 DE DE102015224219.6A patent/DE102015224219A1/de active Pending
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2016
- 2016-12-02 US US15/367,647 patent/US9853366B2/en active Active
- 2016-12-02 JP JP2016234673A patent/JP6813346B2/ja active Active
- 2016-12-05 CN CN201611102966.1A patent/CN106981729B/zh active Active
- 2016-12-05 EP EP16202177.8A patent/EP3179560A1/en active Pending
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JPH09115561A (ja) * | 1995-10-19 | 1997-05-02 | Sumitomo Wiring Syst Ltd | 圧着端子 |
JP2008176970A (ja) * | 2007-01-17 | 2008-07-31 | Komatsu Ltd | 圧着端子 |
JP2013543233A (ja) * | 2010-10-18 | 2013-11-28 | タイコ・エレクトロニクス・コーポレイション | ワイヤ接続用の電気端子 |
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JP2021005491A (ja) * | 2019-06-26 | 2021-01-14 | 矢崎総業株式会社 | 端子付き電線、及び、端子付き電線の製造装置 |
JP7509518B2 (ja) | 2019-06-26 | 2024-07-02 | 矢崎総業株式会社 | 端子付き電線、及び、端子付き電線の製造装置 |
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US20170162954A1 (en) | 2017-06-08 |
CN106981729A (zh) | 2017-07-25 |
JP6813346B2 (ja) | 2021-01-13 |
DE102015224219A1 (de) | 2017-06-08 |
EP3179560A1 (en) | 2017-06-14 |
US9853366B2 (en) | 2017-12-26 |
CN106981729B (zh) | 2020-12-29 |
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