JP2016534164A - 樹脂組成物及びそれを用いたフィルム - Google Patents
樹脂組成物及びそれを用いたフィルム Download PDFInfo
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- JP2016534164A JP2016534164A JP2016516622A JP2016516622A JP2016534164A JP 2016534164 A JP2016534164 A JP 2016534164A JP 2016516622 A JP2016516622 A JP 2016516622A JP 2016516622 A JP2016516622 A JP 2016516622A JP 2016534164 A JP2016534164 A JP 2016534164A
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Abstract
Description
本実施形態で用いられる伸張−復元試験では、樹脂組成物片(厚み:50μm、サンプル形状:ダンベル6号(測定部位幅:4mm、平行部分長さ:25mm))を用いて、ISO3384に準拠した引張−圧縮試験機(例えば、島津製作所製のオートグラフ(型式:AGS-X))を用いて、下記条件で伸張行程を行った後に復元行程を行い、下記算出方法によって応力緩和率R及び残留歪み率αを計算する。
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ補正を0.05N以下の力で行う。
試験速度:25mm/min、0〜25%伸張まで
温度条件:23℃
伸張・保持条件:25%伸張で、保持時間5分
試験速度:0.1mm/min、引張力が0±0.05Nになるまで
温度条件:23℃
応力緩和率算出方法:伸張行程終了時の引張力の測定を行い、これを初期引張力FA0とする。その後、上述の伸張・保持条件で歪量を保持し5分後に引張力を測定する。これをFA(t5)とする。応力緩和率Rは下記式によって計算する。
0.1≦(FB(t30)/FB0)≦0.7
を満たす樹脂組成物であることが望ましい。
樹脂組成物片(厚み:50μm、サンプル形状:ダンベル6号(測定部位幅:4mm、平行部分長さ:25mm))を用いて、ISO3384に準拠した引張−圧縮試験機で、下記条件で伸張行程を行い、伸張終了時の引張力の測定を行い、これを初期引張力FB0とする。その後、30分後に引張力FB(t30)を測定する。
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ補正を行う。たわみ補正は、0.05N以下の力で行う。
試験速度:25mm/min、50%伸張まで
温度条件:23℃
伸張・保持条件:50%伸張で、保持時間30分
0%≦α≦3%
このような構成により、引張時の応力緩和性が高く、かつ、伸張後の復元性に非常に優れるという特性を合わせ持つ材料をより確実に得ることができる。
0.1≦FB(t30))/FB0≦0.7
(ポリロタキサン)
・ポリロタキサン:(アドバンス・ソフトマテリアルズ社製「A1000」、PEGを軸分子、α−シクロデキストリンを環状分子とし、反応基としてOH基を有する)
・ポリロタキサン:(アドバンス・ソフトマテリアルズ社製「AU1000」、PEGを軸分子、α−シクロデキストリンを環状分子とし、反応基としてメタクリル基を有する)(熱硬化性樹脂)
・エポキシ樹脂(プリンテック製「VG−3101」、3官能、メチル基が3つ、分子量550)
・エポキシ樹脂(三菱化学製「JER1003」、メチル基が7〜8個、2官能、分子量1300)
・エポキシ樹脂(DIC製「EXA−4816」、分子量824、メチル基多数、2官能)
・エポキシ樹脂(新日鉄住友金属化学製「YP50」、分子量60000〜80000、メチル基多数、2官能)
・エポキシ樹脂(アデカ製「EP−4088S」、2官能、ジシクロペンタジエン型)
・エポキシ樹脂(ナガセケムテックス製「EX−212L」、脂肪族エポキシ)
・エポキシ樹脂(DIC製の「エピクロン850S」、液状ビスフェノールA型エポキシ化合物)
・エポキシ樹脂(三菱化学製「YL7175−500」、ゴム弾性エポキシ)
・プロピレンオキサイド付加型ビスフェノールA型エポキシ樹脂(ADEKA製「EP4003S」)
・エチレンオキサイド付加型ヒドロキシフェニルフルオレン型エポキシ樹脂(大阪ガスケミカル製「EG−280」)
(光硬化性樹脂)
・エトキシ化ビスフェノールAジアクリレート(新中村化学工業製「A−BPE−10」)
(硬化剤)
・多官能フェノール系硬化剤(日本化薬(株)製「GPH−103」、ビフェニルアラルキル型フェノール)
・エポキシ樹脂硬化剤(三菱化学製「YH−306」、酸無水物系硬化剤)
・イミダゾール系硬化促進剤(四国化成製「2E4MZ」、2エチル4メチルイミダゾール)
・カチオン硬化剤(三新化学製「SI−150」、六フッ化アンチモンスルホニウム塩)・アミン系硬化剤(アルベマール社製「エタキュア100」、ジエチルトルエンジアミン)
・ラジカル硬化剤(日油製「パーヘキサHC」、ジヘキシルペルオキシシクロヘキサン)(その他添加成分)
・架橋剤:(イソシアネート、DIC製「DN950」)
・2官能メタクリレート(新中村化学工業製「NKエステル 2G」、ジエチレングリコールジメタクリレート)
下記表1に示す配合組成(質量部)で、固形分濃度が40質量%となるように、溶剤(メチルエチルケトン)に添加して、各成分を均一に混合し(300rpm、30分間)、実施例1〜14および比較例1〜4の樹脂組成物を調製した。
本実施形態で用いられる伸張−復元試験では、上記実施例および比較例のサンプルを用いて、下記条件で伸張行程を行った後に復元行程を行い、下記算出方法によって応力緩和率R及び残留歪み率αを計算した。
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ補正を0.05N以下の力で行った。
試験速度:25mm/min、0〜25%伸張まで
温度条件:23℃
伸張・保持条件:25%伸張で、保持時間5分
試験速度:0.1mm/min、引張力が0±0.05Nになるまで
温度条件:23℃
応力緩和率算出方法:伸張行程終了時の引張力の測定を行い、これを初期引張力FA0とした。その後、上述の伸張・保持条件で歪量を保持し5分後に引張力を測定した。これをFA(t10)とする。応力緩和率Rは下記式によって計算した。
上記実施例および比較例のサンプルを用いて、ISO3384に準拠した引張−圧縮試験機で、下記条件で伸張行程を行い、伸張終了時の引張力の測定を行って、これを初期引張力FB0とした。その後、30分後に引張力FB(t30)を測定した。
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ補正を行う。たわみ補正は、0.05N以下の力で行った。
試験速度:25mm/min、50%伸張まで
温度条件:23℃
伸張・保持条件:50%伸張で、保持時間30分
下記表2に示す配合組成(質量部)で、実施例8、11、12、比較例11、12については、固形分濃度が60質量%となるように、溶剤(メチルエチルケトン)に添加して、各成分を均一に混合し(300rpm、30分間)、実施例15、18、19、比較例6〜8の樹脂組成物を調製した。
以上の結果より、本発明に係る樹脂組成物は、応力緩和性および復元性にきわめて優れた柔軟な材料であることが示された。このように引張時の応力緩和性が高い特性と伸張後の復元性に優れるという相反する特性とを両立させることにより、柔軟で変形させても復元でき、かつ残留応力による部材の剥離や破壊を極小化できると考えられる。また、本発明の樹脂組成物を用いることによって、自由曲面への追従や大きな変形に対応可能なフレキシブル表示装置等を提供することができる。すなわち、本発明に係る樹脂組成物で作成された電子ペーパー等の表示層は、これまでのフレキシブル表示装置より自由に変形させることができ、例えば、大きく屈曲させても残留応力による剥離や破壊を起こしにくいという優れた特性を有する。さらに、本発明に係る樹脂組成物は柔軟でかつ残留歪みが少ないため、引張り伸びが大きい上に、伸張後にほぼ元の形に戻ることができる(伸張後の復元力が極めて高い)。
従来の柔軟性を有する樹脂(弾性変形樹脂、塑性変形樹脂等)や材料と、本発明の樹脂組成物とで、比較を行った。本発明に係る樹脂組成物に替えて、比較例13では、ウレタン系材料としてウレタンポリマー(アデカ社製「HUX−561」)、比較例14ではシリコーン系材料としてシリコーンフィルム(エスケー社製「SKクリアシート」)、比較例15では熱可塑系材料としてポリエチレンフィルム(日本ポリエチレン社製「UF421」)、そして、比較例16ではゲル系材料としてαゲル(タイカ社製「αゲルシート」)をそれぞれ用いた以外は、実施例1と同様にフィルムサンプルを作成し、上述した伸張−復元試験および応力緩和性試験を行った。
応力緩和性および復元性に優れる本発明の樹脂組成物(実施例2)に比べて、ウレタン系材料(比較例13)では、応力緩和性は同等レベルであるものの、残留歪みが5%程度と復元性が低い結果であった。また、シリコーン系材料を用いた比較例10およびゲル系材料を用いた比較例14では、応力緩和率がわずか数%にしか満たなかった。一方、ポリエチレン(熱可塑系材料)を用いた比較例15では、残留歪みが8%を超える大きな値となった。
Claims (8)
- 弾性変形可能で残留歪みが少なく、かつ応力緩和性を有することを特徴とする樹脂組成物。
- 以下の伸張−復元試験により測定される応力緩和率Rおよび残留歪みαが、以下の式を満たすことを特徴とする、請求項1記載の樹脂組成物。
20%≦R≦95%かつ
0%≦α≦3%
〔伸張−復元試験〕
樹脂組成物片(厚み:50μm、サンプル形状:ダンベル6号(測定部位幅:4mm、平行部分長さ:25mm))を用いて、ISO3384に準拠した引張−圧縮試験機で、下記条件で伸張行程を行った後に復元行程を行い、下記算出方法によって応力緩和率R及び残留歪み率αを計算する。
伸張行程条件:
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ
補正を0.05N以下の力で行う。
試験速度:25mm/min、0〜25%伸張まで
温度条件:23℃
伸張・保持条件:25%伸張で、保持時間5分
復元行程条件:
試験速度:0.1mm/min、引張力が0±0.05Nになるまで
温度条件:23℃
応力緩和率算出方法:伸張行程終了時の引張力の測定を行い、これを初期引張力FA0とする。その後、上述の伸張・保持条件で歪量を保持し5分後に引張力を測定する。これをFA(t5)とする。応力緩和率Rは下記式によって計算する。
- 前記伸張−復元試験において、15〜20%の範囲で伸張させた場合、復元時と伸張時のそれぞれ歪み量に対する引張力の変化の傾きが以下の式:
復元時の傾き/伸張時の傾き≦0.95
を満たすことを特徴とする、請求項1または2記載の樹脂組成物。 - 前記伸張−復元試験において、最大伸張時(25%伸張時)に測定される応力値が最大応力値となること、並びに、
以下の応力緩和性試験において、伸張行程終了と同時に測定を開始した場合に、伸張行程終了直後の引張力FB0と伸張行程終了後30分経過した時の引張力FB(t30)とが、以下の式を満たすことを特徴とする、請求項1〜3のいずれかに記載の樹脂組成物。
0.1≦ FB(t30)/FB0 ≦0.7
〔応力緩和性試験〕
樹脂組成物片(厚み:50μm、サンプル形状:ダンベル6号(測定部位幅:4mm、平行部分長さ:25mm))を用いて、ISO3384に準拠した引張−圧縮試験機で、下記条件で伸張行程を行い、伸張終了時の引張力の測定を行って、これを初期引張力F0とする。その後、30分後に引張力FB(t30)を測定する。
伸張行程条件:
試験片をつかみ具に取り付けたときに発生するたわみを除去するために、たわみ補正を行う。たわみ補正は、0.05N以下の力で行う。
試験速度:25mm/min、50%伸張まで
温度条件:23℃
伸張・保持条件:50%伸張で、保持時間30分 - 前記試験を2回以上繰り返し実施した場合においても、請求項2〜4のいずれかに記載の前記式を満たすような挙動を示すことを特徴とする、請求項2〜4のいずれかに記載の樹脂組成物。
- 少なくとも熱硬化性樹脂およびその硬化剤を含むことを特徴とする、請求項1〜5のいずれかに記載の樹脂組成物。
- 前記熱硬化性樹脂がエポキシ樹脂であることを特徴とする請求項6記載の樹脂組成物。
- 前記請求項1〜7のいずれかに記載の樹脂組成物を用いてなることを特徴とするフィルム。
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WO2019009201A1 (ja) * | 2017-07-05 | 2019-01-10 | パナソニックIpマネジメント株式会社 | 熱硬化性樹脂組成物及びそれを用いたフィルム |
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JP2016540339A (ja) | 2016-12-22 |
WO2015052931A1 (en) | 2015-04-16 |
JP6380942B2 (ja) | 2018-08-29 |
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JP6489448B2 (ja) | 2019-03-27 |
JP2018172697A (ja) | 2018-11-08 |
US10791624B2 (en) | 2020-09-29 |
WO2015052853A1 (en) | 2015-04-16 |
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JP6681598B2 (ja) | 2020-04-15 |
JP6489449B2 (ja) | 2019-03-27 |
US20160264813A1 (en) | 2016-09-15 |
CN109370245A (zh) | 2019-02-22 |
US20160266668A1 (en) | 2016-09-15 |
CN105579499A (zh) | 2016-05-11 |
US20180263113A1 (en) | 2018-09-13 |
CN105579499B (zh) | 2018-11-13 |
US10009994B2 (en) | 2018-06-26 |
US20150373838A1 (en) | 2015-12-24 |
WO2015052932A1 (en) | 2015-04-16 |
US9468092B2 (en) | 2016-10-11 |
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