JP2016509072A - クロロアルカンの製造方法 - Google Patents
クロロアルカンの製造方法 Download PDFInfo
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- JP2016509072A JP2016509072A JP2015561746A JP2015561746A JP2016509072A JP 2016509072 A JP2016509072 A JP 2016509072A JP 2015561746 A JP2015561746 A JP 2015561746A JP 2015561746 A JP2015561746 A JP 2015561746A JP 2016509072 A JP2016509072 A JP 2016509072A
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- chlorination
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/07—Preparation of halogenated hydrocarbons by addition of hydrogen halides
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/013—Preparation of halogenated hydrocarbons by addition of halogens
- C07C17/06—Preparation of halogenated hydrocarbons by addition of halogens combined with replacement of hydrogen atoms by halogens
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/013—Preparation of halogenated hydrocarbons by addition of halogens
- C07C17/04—Preparation of halogenated hydrocarbons by addition of halogens to unsaturated halogenated hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/10—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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Abstract
Description
それまでの所望の選択性をもたせつつ、反応器の占有時間を最小化することができ、例えば、反応器占有時間を20時間未満、又は15時間未満、又は10時間未満、又は5時間未満、又は4,3,2、さらには1時間未満とすることが可能である。反応器は、回分式反応器、半回分式反応器、又は内部冷却用コイル付き連続撹拌槽型オートクレーブ反応器などの好適な液相反応器であってよい。気液開放槽又は容器が続いたシェル・アンド・チューブ多管式熱交換器(shell and multitube exchanger)を使用することもできる。
1,1,2−トリクロロプロパンからの1,1−ジクロロプロペンの調製
丸底フラスコに1,1,2−トリクロロプロパン(40.7g)及びベンジルトリメチルアンモニウムクロリド(1.97g)を投入して70℃まで加熱し、次いで、水溶性苛性溶液(5.0N、60mL)を投入する。4時間後、溶液を室温まで冷却する。各相に分離したら水相を等容量の塩化メチレンで抽出する。有機相を合わせ、硫酸マグネシウムで乾燥させる。乾燥粗溶液は1,1,−ジクロロプロペンを含有しており、塩化メチレンに溶解させてGC及びNMR分光分析法(24.5g、収率80.6%)で測定する。1H NMR(CDCl3、500MHz):ppm=5.90(q、1H)、1.76(d、3H)。
1,1−ジクロロプロペンからの1,1,1,2−テトラクロロプロパンの調製
Parr社製100mL容器に実施例1で得た、1,1−ジクロロプロペン(24.5g)を含有する乾燥させた粗生成物混合物を投入し密封する。反応器にCl2(N2中30v/v%、200sccm)を供給しつつ、反応器を125psigまで加圧し50℃まで加熱する。90分後に塩素流を停止させ、反応器を室温及び大気圧に戻す。粗反応混合物をGCで分析すると、混合物は1,1,1,2−テトラクロロプロパン84.0%、1,1,1,2,2−ペンタクロロプロパン6.6%、1,1−ジクロロプロペン6.0%、及び残部である不明な低級副生成物で構成されることが示される。粗反応混合物を水溶性炭酸水素ナトリウムで中和し、溶解した残留塩素を除去して硫酸マグネシウムで乾燥させる。その粗物質を真空蒸留(24torr、59℃)により精製し、1,1,1,2−テトラクロロプロパン(19.7g、収率48.9%)を得る。1H NMR(CDCl3、500MHz):ppm=4.60(q、1H)、1.85(d、3H)。13C NMR(CDCl3、500MHz):ppm=101.67、68.46、21.46。GC−MS:M+=145,109,83,75、63。
1,1,1,2−テトラクロロプロパンからの1,1,2−トリクロロプロペンの調製
丸底フラスコに1,1,1,2−テトラクロロプロパン(18.0g)及びベンジルトリメチルアンモニウムクロリド(1.84g)を投入して70℃まで加熱し、次いで、水溶性苛性溶液(5.0N、20mL)を投入する。溶液を24時間撹拌した後、室温まで冷却する。各相に分離したら水相を等容量の塩化メチレンで抽出する。有機相を合わせて硫酸マグネシウムで乾燥させた後ろ過する。乾燥させた粗液体を減圧下で濃縮し、その後、1H NMR及びGCにより分析し、主生成物として含有される1,1,2−トリクロロプロペンを測定する。1H NMR(CDCl3、500MHz):ppm=2.28(s、3H)。この生成混合物は、さらなる精製に供せずに、次の実施例4で使用する。
1,1,2−トリクロロプロペンからの1,1,1,2,2−ペンタクロロプロパンの調製
実施例3で得た粗生成混合物を分子篩を用いて乾燥させ、Parr社製100mL容器に投入し密封する。反応器にCl2(N2中30v/v%、200sccm)を供給しつつ、反応器をCl2(N2中30v/v%、200sccm)とともに125psigまで加圧し50℃まで加熱する。90分後に塩素流を停止させ、反応器を室温及び大気圧に戻す。粗反応混合物を水溶性炭酸水素ナトリウムで中和した後、硫酸マグネシウムで乾燥させる。溶媒を気化させて粗物質を精製し、白色固体の1,1,1,2,2−ペンタクロロプロパン(3.8g、収率21.5%)を得る。1H NMR(CDCl3、500MHz):ppm=2.51(s)。13C NMR(CDCl3、500MHz):ppm=104.81、95.02、33.11。GC−MS:M+=181,143,97。この特定の実施例において選択性は高いが、その収量は生成物の揮発性ゆえに低いと考えられる。収量は、この揮発性物質を収容する特別な取扱い技術があれば改善することができる。
1,1−ジクロロプロペンからの1,1,1,2,2−ペンタクロロプロパンの調製
Parr社製300mL容器に1,1−ジクロロプロペン(3.4g)、塩化メチレン(50mL)、及び塩化アルミニウム(0.1g)を含有する、実施例1で得た乾燥粗生成物混合物を投入し、密封する。Cl2(N2中30v/v%、50sccm)を反応器に供給しつつ、反応器をCl2(N2中30v/v%、200sccm)とともに125psigまで加圧し70℃まで加熱する。20分後、反応混合物をGCで分析したところ、1,1,1,2,2−ペンタクロロプロパン68.2%及び1,1,1,2,2,3−ヘキサクロロプロパン24.2%、さらに残部である低級塩素化プロパンで構成されていることがわかった。
1,1,1,2−テトラクロロプロパンからの1,1,1,2,2−ペンタクロロプロパンの調製
Parr社製300mL容器に1,1,1,2−テトラクロロプロパン(2.94g)、塩化メチレン(50mL)塩化第二鉄(0.13g)を投入し密封する。反応器にCl2(N2中30v/v%、50sccm)を供給しつつ、反応器をCl2(N2中30v/v%、200sccm)とともに125psigまで加圧し70℃まで加熱する。60分後、反応混合物をGCで分析したところ、その構成は未反応1,1,1,2−テトラクロロプロパン(出発原料)77.9%、1,1,1,2,2−ペンタクロロプロパン13.4%、及び1,1,1,2,2,3−ヘキサクロロプロパン4.3%、さらに残部である低級塩素化プロパンであった。
Claims (15)
- 炭素原子3〜6個を有するとともにビシナル塩素原子を含む1種以上のトリクロロアルカンからテトラクロロアルカン又はペンタクロロアルカンを製造する方法であって、トリクロロアルカンを脱塩化水素化することを含む、方法。
- 前記トリクロロアルカンを苛性物の存在下で脱塩化水素化する、請求項1に記載の方法。
- 前記ビシナル塩素原子が、前記トリクロロアルカンの第1及び第2炭素原子上にある、請求項1に記載の方法。
- 前記トリクロロアルカンが、1,1,2−トリクロロプロパンを含む、請求項3に記載の方法。
- 前記トリクロロアルカンをジクロロアルカンのイオン性塩素化によりその場で製造する、請求項1又は4に記載の方法。
- 前記ジクロロアルカンが、1,2−ジクロロプロパンを含む、請求項5に記載の方法。
- 前記脱塩化水素化の生成物流を順次塩素化、及び/又はさらなる脱塩化水素化ステップに供することをさらに含む、請求項1又は4に記載の方法。
- 前記トリクロロアルカンの前記脱塩化水素化後に塩素化ステップ及び脱塩化水素化ステップを交互に行う、請求項7に記載の方法。
- 前記塩素化ステップを溶媒中で実施する、請求項7又は8に記載の方法。
- 前記溶媒が、塩化メチレン、四塩化炭素、及び/又は1,1,2,3−テトラクロロプロパンを含む、請求項9に記載の方法。
- 前記塩素化ステップを、AlCl3、I2、FeCl3、硫黄、五塩化アンチモン、三塩化ホウ素、1種以上のランタンハロゲン化物、1種以上の金属トリフラート、又はこれらの組み合わせを含むイオン性塩素化触媒の存在下で実施する、請求項7、8、9又は10に記載の方法。
- 前記イオン性塩素化触媒が、AlCl3を含む、請求項11に記載の方法。
- 前記第1及び/又はさらなる脱塩化水素化(複数可)を、苛性物、水酸化カリウム、水酸化カルシウム、又はこれらの組み合わせを使用して液相で実施する、請求項1、4、7又は8に記載の方法。
- 前記第1及び/又はさらなる脱塩化水素化(複数可)を、ベンジルトリメチルアンモニウムクロリドを含む1種以上の相間移動触媒の存在下で実施する、請求項13に記載の方法。
- 生成された前記ペンタクロロアルカンが1,1,1,2,2−ペンタクロロプロパンを含む、請求項1、4又は6に記載の方法。
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US201361775497P | 2013-03-09 | 2013-03-09 | |
US61/775,497 | 2013-03-09 | ||
PCT/US2014/022164 WO2014164368A1 (en) | 2013-03-09 | 2014-03-07 | Process for the production of chlorinated alkanes |
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JP6449791B2 JP6449791B2 (ja) | 2019-01-09 |
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US (1) | US9403741B2 (ja) |
EP (1) | EP2964597B1 (ja) |
JP (1) | JP6449791B2 (ja) |
CN (1) | CN105026348A (ja) |
CA (1) | CA2903760C (ja) |
WO (1) | WO2014164368A1 (ja) |
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EP2785670B1 (en) | 2011-12-02 | 2017-10-25 | Blue Cube IP LLC | Process for the production of chlorinated alkanes |
EP2794521B1 (en) | 2011-12-23 | 2016-09-21 | Dow Global Technologies LLC | Process for the production of alkenes and/or aromatic compounds |
WO2014046970A1 (en) | 2012-09-20 | 2014-03-27 | Dow Global Technologies, Llc | Process for the production of chlorinated propenes |
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JP6251286B2 (ja) | 2012-12-19 | 2017-12-20 | ブルー キューブ アイピー エルエルシー | 塩素化プロペン生成のための方法 |
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EP2964597B1 (en) | 2013-03-09 | 2017-10-04 | Blue Cube IP LLC | Process for the production of chlorinated alkanes |
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CN107001195B (zh) * | 2014-10-16 | 2021-06-25 | 化学和冶金生产联合体股份公司 | 方法 |
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CN111807925B (zh) * | 2020-07-23 | 2021-11-02 | 山东海益化工科技有限公司 | D-d混剂精馏分离工艺 |
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- 2014-03-07 WO PCT/US2014/022164 patent/WO2014164368A1/en active Application Filing
- 2014-03-07 US US14/773,833 patent/US9403741B2/en not_active Expired - Fee Related
- 2014-03-07 CN CN201480010177.8A patent/CN105026348A/zh active Pending
- 2014-03-07 JP JP2015561746A patent/JP6449791B2/ja not_active Expired - Fee Related
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CN105026348A (zh) | 2015-11-04 |
CA2903760C (en) | 2018-02-20 |
US9403741B2 (en) | 2016-08-02 |
EP2964597A1 (en) | 2016-01-13 |
CA2903760A1 (en) | 2014-10-09 |
EP2964597B1 (en) | 2017-10-04 |
JP6449791B2 (ja) | 2019-01-09 |
US20160023967A1 (en) | 2016-01-28 |
WO2014164368A1 (en) | 2014-10-09 |
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