JP2015109398A - 電子部品実装方法及び電子部品実装システム - Google Patents
電子部品実装方法及び電子部品実装システム Download PDFInfo
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- JP2015109398A JP2015109398A JP2013252647A JP2013252647A JP2015109398A JP 2015109398 A JP2015109398 A JP 2015109398A JP 2013252647 A JP2013252647 A JP 2013252647A JP 2013252647 A JP2013252647 A JP 2013252647A JP 2015109398 A JP2015109398 A JP 2015109398A
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 229910000679 solder Inorganic materials 0.000 claims abstract description 135
- 239000000758 substrate Substances 0.000 claims abstract description 105
- 238000007650 screen-printing Methods 0.000 claims abstract description 45
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 description 11
- 238000007639 printing Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000008878 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 230000032258 transport Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000003384 imaging method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0465—Surface mounting by soldering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1216—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
- H05K3/1225—Screens or stencils; Holders therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/19—Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
- H01L2924/191—Disposition
- H01L2924/19101—Disposition of discrete passive components
- H01L2924/19105—Disposition of discrete passive components in a side-by-side arrangement on a common die mounting substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0266—Marks, test patterns or identification means
- H05K1/0269—Marks, test patterns or identification means for visual or optical inspection
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09818—Shape or layout details not covered by a single group of H05K2201/09009 - H05K2201/09809
- H05K2201/09918—Optically detected marks used for aligning tool relative to the PCB, e.g. for mounting of components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/0126—Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/0139—Blade or squeegee, e.g. for screen printing or filling of holes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/04—Soldering or other types of metallurgic bonding
- H05K2203/0465—Shape of solder, e.g. differing from spherical shape, different shapes due to different solder pads
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1216—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
- H05K3/1233—Methods or means for supplying the conductive material and for forcing it through the screen or stencil
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Screen Printers (AREA)
- Printing Methods (AREA)
Abstract
【解決手段】電子部品実装システムは、スクリーン印刷装置とはんだ塗布装置を備える。スクリーン印刷装置に備えられたマスクプレート22は、厚みが異なる第1部分と第2部分を有している。マスクプレート22には、基板4に備えられた複数のランド5のうち、第1部分と第2部分の境界となる段差部及びその近傍に重なる基板4の領域に位置するランド5Bb以外のランド5A,5Baに対応してパターン孔22a,22bが形成されている。スクリーン印刷装置は、マスクプレート22を使用してランド5A,5BaにはんだPAをスクリーン印刷する。はんだ塗布装置は、ランド5Bbにディスペンサ37を用いてはんだPBを塗布する。電子部品搭載装置は、はんだ供給後の基板4に電子部品6を搭載する。
【選択図】図8
Description
4 基板
5A,5Ba 第1のランド
5Bb 第2のランド
6,6A 電子部品
22,22A,22B,22C マスクプレート
22Bc 傾斜面(段差部)
22Cc 階段部(段差部)
22c,22Ac 段差部
22a,22d,22Aa,22Ab パターン孔
37 ディスペンサ
A,A1,A2 第1部分
B,B1,B2 第2部分
M2 スクリーン印刷装置
M4 第1の電子部品搭載装置
M5 第2の電子部品搭載装置
PA,PB はんだ(はんだペースト)
Claims (4)
- 第1のグループに含まれる複数の第1のランドと第2グループに含まれる複数の第2のランドを備えた基板にはんだペーストを使用して電子部品を実装する電子部品実装方法であって、
第1部分と前記第1部分とは厚みが異なる第2部分と前記第1部分と前記第2部分の境界となる段差部を含み、且つ前記複数の第1のランドに対応して前記第1部分及び前記第2部分にパターン孔が形成されたマスクプレートを使用してはんだペーストを供給する第1のはんだペースト供給工程と、
前記複数の第2のランドに対して、はんだペーストを塗布する塗布手段を用いてはんだペーストを供給する第2のはんだペースト供給工程と、
はんだペーストが供給された前記ランドに電子部品を搭載する電子部品搭載工程とを含み、
前記第2のグループに含まれるランドは、前記第1のはんだペースト供給工程において前記マスクプレートの前記段差部及びその近傍と重なる基板の領域に設けられていることを特徴とする電子部品実装方法。 - 前記第2のグループには、前記基板を前記マスクプレートに当接させたときに前記基板の領域にその一部が含まれる状態で搭載される一の電子部品と接続される全てのランドが含まれることを特徴とする請求項1に記載の電子部品実装方法。
- 複数のランドを備えた基板にはんだペーストを使用して電子部品を実装する電子部品実装システムであって、
第1部分と前記第1部分とは厚みが異なる第2部分と前記第1部分と前記第2部分の境界となる段差部を含み、且つ、前記第1部分と前記第2部分に特定の複数のランドに対応する複数のパターン孔が形成されたマスクプレートを使用して前記特定の複数のランドにはんだペーストを供給するスクリーン印刷装置と、
前記スクリーン印刷装置によってはんだペーストが供給された前記基板の他の特定の複数のランドであって前記スクリーン印刷装置におけるはんだペーストの供給時に前記マスクプレートの前記段差部及びその近傍と重なる基板の領域に位置する複数のランドに対してはんだペーストを塗布する塗布手段と、
前記スクリーン印刷装置と前記塗布手段によってはんだペーストが供給されたランドに電子部品を搭載する電子部品搭載装置を備えたことを特徴とする電子部品実装システム。 - 前記塗布手段は、前記電子部品搭載装置内に配置されていることを特徴とする請求項3に記載の電子部品実装システム。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013252647A JP6155468B2 (ja) | 2013-12-06 | 2013-12-06 | 電子部品実装方法及び電子部品実装システム |
CN201410737279.1A CN104703457B (zh) | 2013-12-06 | 2014-12-05 | 电子部件安装方法及电子部件安装系统 |
US14/561,396 US20150163925A1 (en) | 2013-12-06 | 2014-12-05 | Electronic component mounting method and electronic component mounting system |
Applications Claiming Priority (1)
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---|---|---|---|
JP2013252647A JP6155468B2 (ja) | 2013-12-06 | 2013-12-06 | 電子部品実装方法及び電子部品実装システム |
Publications (2)
Publication Number | Publication Date |
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JP2015109398A true JP2015109398A (ja) | 2015-06-11 |
JP6155468B2 JP6155468B2 (ja) | 2017-07-05 |
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JP2013252647A Expired - Fee Related JP6155468B2 (ja) | 2013-12-06 | 2013-12-06 | 電子部品実装方法及び電子部品実装システム |
Country Status (3)
Country | Link |
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US (1) | US20150163925A1 (ja) |
JP (1) | JP6155468B2 (ja) |
CN (1) | CN104703457B (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6201149B2 (ja) * | 2014-02-27 | 2017-09-27 | パナソニックIpマネジメント株式会社 | 部品実装ライン及び部品実装方法 |
JP6424334B2 (ja) | 2014-12-01 | 2018-11-21 | パナソニックIpマネジメント株式会社 | スクリーン印刷装置及び部品実装ライン |
KR102543179B1 (ko) | 2016-08-22 | 2023-06-14 | 삼성전자주식회사 | 발광다이오드 모듈 제조방법 |
CN108337821B (zh) * | 2018-04-20 | 2019-08-16 | 汉通(沧州)电子有限公司 | 一种电路板的焊接方法 |
CN109109481B (zh) * | 2018-08-02 | 2020-12-04 | 李孝鹏 | 一种锡膏的印刷方法 |
CN108901142B (zh) * | 2018-08-14 | 2021-08-31 | 奇酷互联网络科技(深圳)有限公司 | 一种smt加锡装置及加锡方法 |
JP7129621B2 (ja) * | 2019-11-18 | 2022-09-02 | パナソニックIpマネジメント株式会社 | 溶接機 |
CN113840475A (zh) * | 2020-06-24 | 2021-12-24 | 上海为彪汽配制造有限公司 | 一种减少接地焊盘焊接空洞的方法 |
CN114599168A (zh) * | 2022-04-14 | 2022-06-07 | 上海季丰电子股份有限公司 | Pcb表面贴装方法和系统 |
Citations (4)
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JPH02143860A (ja) * | 1988-11-26 | 1990-06-01 | Mitsubishi Electric Corp | 厚みが異なる基板へのスクリーン印刷方法 |
JPH07254778A (ja) * | 1994-03-16 | 1995-10-03 | Hitachi Ltd | 表面実装プリント配線板のクリームハンダ印刷方法 |
JP2008027958A (ja) * | 2006-07-18 | 2008-02-07 | Aruze Corp | プリント基板への電子部品の実装方法、プリント基板への半田の印刷装置、及びそのプリント基板を有する遊技機 |
JP2012201024A (ja) * | 2011-03-25 | 2012-10-22 | Hitachi High-Tech Instruments Co Ltd | スクリーン及びスクリーン印刷機 |
Family Cites Families (8)
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JP2000151086A (ja) * | 1998-11-11 | 2000-05-30 | Fujitsu Ltd | プリント回路ユニット及びその製造方法 |
US6273327B1 (en) * | 1999-06-16 | 2001-08-14 | Trw Inc. | Apparatus and method for depositing solder material onto a circuit board |
SE518640C2 (sv) * | 2000-07-11 | 2002-11-05 | Mydata Automation Ab | Förfarande, anordning för applicering av ett visköst medium på ett substrat, anordning för applicering av ytterligare visköst medium samt användningen av screentryckning |
JP2005138341A (ja) * | 2003-11-05 | 2005-06-02 | Murata Mfg Co Ltd | ペースト材料の印刷方法及びその印刷装置 |
JP4799997B2 (ja) * | 2005-10-25 | 2011-10-26 | 富士通株式会社 | 電子機器用プリント板の製造方法およびこれを用いた電子機器 |
US8746139B2 (en) * | 2010-12-08 | 2014-06-10 | Illinois Tool Works Inc. | Combination stencil printer and dispenser and related methods |
JP5338847B2 (ja) * | 2011-05-09 | 2013-11-13 | パナソニック株式会社 | 電子部品実装システムにおけるスクリーン印刷装置およびスクリーン印刷方法 |
US20140055961A1 (en) * | 2012-08-23 | 2014-02-27 | Shayan Malek | Printed Circuit Boards with Recesses |
-
2013
- 2013-12-06 JP JP2013252647A patent/JP6155468B2/ja not_active Expired - Fee Related
-
2014
- 2014-12-05 US US14/561,396 patent/US20150163925A1/en not_active Abandoned
- 2014-12-05 CN CN201410737279.1A patent/CN104703457B/zh active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02143860A (ja) * | 1988-11-26 | 1990-06-01 | Mitsubishi Electric Corp | 厚みが異なる基板へのスクリーン印刷方法 |
JPH07254778A (ja) * | 1994-03-16 | 1995-10-03 | Hitachi Ltd | 表面実装プリント配線板のクリームハンダ印刷方法 |
JP2008027958A (ja) * | 2006-07-18 | 2008-02-07 | Aruze Corp | プリント基板への電子部品の実装方法、プリント基板への半田の印刷装置、及びそのプリント基板を有する遊技機 |
JP2012201024A (ja) * | 2011-03-25 | 2012-10-22 | Hitachi High-Tech Instruments Co Ltd | スクリーン及びスクリーン印刷機 |
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Publication number | Publication date |
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US20150163925A1 (en) | 2015-06-11 |
CN104703457B (zh) | 2019-02-22 |
JP6155468B2 (ja) | 2017-07-05 |
CN104703457A (zh) | 2015-06-10 |
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