JP2014502036A - 改善された光起電力モジュール及び/又はその製造方法 - Google Patents
改善された光起電力モジュール及び/又はその製造方法 Download PDFInfo
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- JP2014502036A JP2014502036A JP2013534895A JP2013534895A JP2014502036A JP 2014502036 A JP2014502036 A JP 2014502036A JP 2013534895 A JP2013534895 A JP 2013534895A JP 2013534895 A JP2013534895 A JP 2013534895A JP 2014502036 A JP2014502036 A JP 2014502036A
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- glass substrate
- manufacturing
- module
- photovoltaic module
- substrate
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Links
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Abstract
【解決手段】 特定の実施態様例は、改善された光起電力(PV:photovoltaic)モジュールの製造方法に関する。特定の実施態様例では、第1ガラス基板及び第2ガラス基板を供給する。第1ガラス基板と第2ガラス基板の間にPVアレイを供給する。第1ガラス基板及び第2ガラス基板を、当該ガラス基板の間にある前記PVアレイと共に積層する。特定の実施態様例では、PVモジュールは、車両内の既存の屋根システム(例えば、サンルーフ)と同様となるように寸法が決定される。
【選択図】図1
Description
Claims (20)
- 車両に使用される一体型光起電力(PV:photovoltaic)モジュールの製造方法であって、
厚さが約1.5〜3.5mmである低鉄ガラス基板である第1ガラス基板を供給する工程と、
厚さが約1.5〜3.5mmである第2ガラス基板を前記第1ガラス基板と実質上平行に供給する工程と、
前記第1ガラス基板の主面と前記第2ガラス基板の主面との間にPVアレイを供給する工程と、
前記第1ガラス基板及び前記第2ガラス基板を、それらの間にある前記PVアレイと共に積層する積層工程と、
を含み、
前記PVモジュールは、車両の屋根に関して予め決められた寸法、形状及び重さに準じた重さとなるように、寸法が決定され、成形されて、構築される、
光起電力モジュールの製造方法。 - 前記積層工程が、ポリビニルブチラール(PVB)を用いて行われる、
請求項1に記載の光起電力モジュールの製造方法。 - 前記PVBの厚さが約0.38mm〜0.76mmである、
請求項2に記載の光起電力モジュールの製造方法。 - 前記PVアレイが、薄箔基板上に配置されたセレン化ガリウムインジウム銅(CIGS)系太陽電池を包含する、
請求項1に記載の光起電力モジュールの製造方法。 - 前記第1ガラス基板及び前記第2ガラス基板を熱間曲げ処理する工程を更に含む、
請求項1に記載の光起電力モジュールの製造方法。 - 前記第1ガラス基板及び前記第2ガラス基板がまとめて実質上同時に曲げ処理される、
請求項5に記載の光起電力モジュールの製造方法。 - 前記第2ガラス基板の鉄分が前記第1ガラス基板よりも多い、
請求項6に記載の光起電力モジュールの製造方法。 - 前記積層工程が、異なる組成の前記第1ガラス基板及び前記第2ガラス基板を考慮に入れた加熱プロファイルに従って前記第1ガラス基板及び前記第2ガラス基板を加熱することを含む、
請求項7に記載の光起電力モジュールの製造方法。 - セラミックフリットを前記第1ガラス基板の前記主面の上に予め決められたパターンで配置する工程を更に含む、
請求項1に記載の光起電力モジュールの製造方法。 - 前記積層工程がUV硬化性液状ウレタンを用いて行われる、
請求項1に記載の光起電力モジュールの製造方法。 - 車両の屋根用の一体型光起電力(PV:photovoltaic)モジュールの製造方法であって、
第1厚さを有する第1ガラス基板を供給する工程と、
前記第1ガラス基板よりも鉄含有量が多く、前記第1ガラス基板よりも可視透過率が低く、第2厚さを有する第2ガラス基板を、前記第1ガラス基板と実質上平行に供給する工程と、
前記第1ガラス基板と前記第2ガラス基板の間に太陽電池アレイを挿入する工程と、
前記第1ガラス基板及び前記第2ガラス基板を、それらの間にある前記太陽電池アレイと共に積層する積層工程と、
を含む光起電力モジュールの製造方法。 - 前記積層工程が、前記第1ガラス基板と前記太陽電池アレイとの間にある第1量のポリビニルブチラール(PVB)又はエチレン酢酸ビニル(EVA)、及び前記太陽電池アレイと前記第2ガラス基板との間にある第2量のPVB又はEVAを用いて行われる、
請求項11に記載の光起電力モジュールの製造方法。 - 前記積層材料がPVBであり、前記第1量及び前記第2量が少なくとも最初は約0.38mm〜0.76mmの厚さを有する、
請求項12に記載の光起電力モジュールの製造方法。 - 前記薄膜太陽電池アレイが、薄箔基板上に配置されたセレン化ガリウムインジウム銅(CIGS:copper indium gallium selenide)系の太陽電池を包含する、
請求項11に記載の光起電力モジュールの製造方法。 - 前記第1ガラス基板及び前記第2ガラス基板を熱間曲げ処理する工程を更に含む、
請求項11に記載の光起電力モジュールの製造方法。 - 前記第1ガラス基板及び前記第2ガラス基板が、異なる組成の前記第1ガラス基板及び前記第2ガラス基板に応じて選択された加熱プロファイルに従って熱間曲げ処理される、
請求項11に記載の光起電力モジュールの製造方法。 - 前記積層工程が、異なる組成の前記第1ガラス基板及び前記第2ガラス基板を考慮に入れた加熱プロファイルに従って前記第1ガラス基板及び前記第2ガラス基板を加熱することを含む、
請求項11に記載の光起電力モジュールの製造方法。 - 車両の製造方法であって、
請求項11に従って一体型PVモジュールを供給する工程と、
前記一体型PVモジュールを車両に組み込む工程と、
を含む車両の製造方法。 - 前記車両が自動車であり、そして前記一体型PVモジュールがサンルーフである、
請求項18に記載の車両の製造方法。 - 一体型光起電力(PV:photovoltaic)モジュールであって
厚さ約1.5〜3.5mmの第1ガラス基板と、
前記第1ガラス基板よりも鉄含有量が多く、前記第1ガラス基板よりも可視透過率が低く、前記第1ガラス基板と実質上平行な第2ガラス基板と、
前記第1ガラス基板の前記主面及び前記第2ガラス基板の前記主面と接続される導線を有し、前記第1ガラス基板の主面と前記第2ガラス基板の主面との間に配置されたCIGS系の太陽電池アレイと、
を備え、既存のサンルーフと交換可能なように構成され、
前記第1ガラス基板及び前記第2ガラス基板は、前記第1ガラス基板と前記第2ガラス基板の間に前記薄膜太陽電池アレイを封止するためのPVBと共に積層され、
前記導線は前記一体型PVモジュールから前記PVBにまで及ぶように延び、前記一体型PVモジュールは前記既存のサンルーフと構造上同様となるように寸法が決定されている、
一体型光起電力モジュール。
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US12/926,058 US9312417B2 (en) | 2010-10-22 | 2010-10-22 | Photovoltaic modules, and/or methods of making the same |
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- 2011-10-21 CN CN201180062139.3A patent/CN103338953B/zh not_active Expired - Fee Related
- 2011-10-21 JP JP2013534895A patent/JP5906248B2/ja active Active
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KR20140027056A (ko) | 2014-03-06 |
WO2012054088A3 (en) | 2013-03-14 |
EP2630667B1 (en) | 2019-02-13 |
WO2012054088A2 (en) | 2012-04-26 |
KR101848112B1 (ko) | 2018-04-11 |
EP2630667A2 (en) | 2013-08-28 |
CN106935680A (zh) | 2017-07-07 |
CN103338953B (zh) | 2016-11-09 |
JP5906248B2 (ja) | 2016-04-20 |
US20120097218A1 (en) | 2012-04-26 |
US9312417B2 (en) | 2016-04-12 |
CN103338953A (zh) | 2013-10-02 |
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