JP2013524505A - 太陽電池用の格子整合可能な合金 - Google Patents

太陽電池用の格子整合可能な合金 Download PDF

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JP2013524505A
JP2013524505A JP2013502560A JP2013502560A JP2013524505A JP 2013524505 A JP2013524505 A JP 2013524505A JP 2013502560 A JP2013502560 A JP 2013502560A JP 2013502560 A JP2013502560 A JP 2013502560A JP 2013524505 A JP2013524505 A JP 2013524505A
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subcell
solar cell
gaas
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エリザベス ジョーンズ,レベッカ
ユエン,ホーマン・バーナード
リウ,ティン
ミスラ,プラノブ
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ソーラー・ジャンクション・コーポレイション
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Abstract

太陽電池のサブセル用の、少なくとも0.9eVのバンドギャップを有する合金組成物、すなわち、低含有のアンチモン(Sb)と、高含有のインジウム(In)と、高含有の窒素(N)によるGa1-XInXYAs1-X-ZSbZを提供し、これにより、多接合太陽電池用のGaInNAsSbサブセルにおいて、GaAsおよびGe基板への実質的な格子整合を実現し、また、高い短絡電流と高い開路電圧の両方を提供する。Ga1-XInXYAs1-Y-ZSbZの組成範囲は、0.07≦x≦0.18、0.025≦y≦0.04、0.001≦z≦0.03である。
【選択図】図1A

Description

関連出願の相互参照
該当なし
[連邦政府の支援による研究開発の下で行われた発明の権利に関する声明]
該当なし
[コンパクトディスクで提出される「配列表」、表、またはコンピュータプログラムリストの付録への参照]
該当なし
本発明は、多接合太陽電池に関し、特に、III‐V半導体合金からなる高効率太陽電池に関するものである。
主としてIII‐V半導体合金で構成された多接合太陽電池によって、他のタイプの光起電材料の効率を超える太陽電池効率が得られることが知られている。そのような合金は、標準的な周期表の列IIIとVから選ばれた元素の組み合わせであり、それらを以下では通常の化学記号、名称、および略称によって識別する。(当業者であれば、特にそれらの列を参照することなく、分類によって半導体物性のそのような群を識別可能である。)これらの太陽電池は、その高効率により、地上用集光型太陽光発電システムや、宇宙空間で作動するように設計されたシステムにとって、魅力的なものとなっている。数百サン(sun)に相当する集光条件下で40%を超える効率を持つ多接合太陽電池が報告されている。知られている最も高効率のデバイスは、3つのサブセルを有し、各サブセルは、機能p‐n接合と、前面電界層および裏面電界層といった他の層とからなる。これらのサブセルは、トンネル接合によって接続されており、上位層は下の基板に格子整合したものであるか、またはメタモルフィック層の上に成長させたものであるか、いずれかである。格子整合したデバイスおよび設計は、信頼性が実証されており、また、いくつかの材料の格子定数の違いを調整するために比較的厚いバッファ層を必要とするメタモルフィック太陽電池に比べて使用する半導体材料が少ないので、望ましい。 “GaInNAsSb Solar Cells Grown by Molecular Beam Epitaxy(分子線エピタキシー法により成長させたGaInNAsSb太陽電池)”という名称の特許文献1に、より詳細に記載されているように、GaInNAsSb材料で構成された層によって、約1.0eVのバンドギャップを有する第3の接合を形成することは、多接合セルの効率を高めるための有望なアプローチを提供する。なお、上記出願は、参照により本明細書に組み込まれる。しかしながら、上記出願に記載されているセルについては、改良が検討されるべきである。
米国特許出願第12/217818号(米国特許出願公開第2009/0014061号)
J.F.Geisz等著 「Inverted GaInP/(In)GaAs/InGaAs triple‐junction solar cells with low‐stress metamorphic bottom junctions(低応力のメタモルフィック下部接合を有する反転GaInP/(In)GaAs/InGaAsの3接合太陽電池)」 Proceedings of the 33rd IEEE PVSC Photovoltaics Specialists Conference,2008年 S.R.Kurtz,D.Myers,J.M.Olson著 「Projected Performance of Three and Four‐Junction Devices Using GaAs and GaInP(GaAsとGaInPを用いる3接合および4接合デバイスの予測性能)」 26th IEEE Photovoltaics Specialists Conference,1997年,875〜878頁 A.J.Ptak等著 Journal of Applied Physics,98巻,2005年,094501頁 Ptak等著 「Effects of temperature,nitrogen ion,and antimony on wide depletion width GaInNAs(空乏幅が広いGaInNAsに対する、温度、窒素イオン、アンチモンの影響)」 Journal of Vacuum Science Technology B,25巻(3号),2007年 5月/6月,955〜959頁 D.B.Jackrel等著 Journal of Applied Physics,101巻,114916頁,2007年 H.Cotal等著 Energy and Environmental Science,2巻,174頁,2009年
知られている最も高効率の格子整合太陽電池は、一般に、ゲルマニウム(Ge)基板の上にエピタキシャル成長させた3つの機能p‐n接合すなわちサブセルからなるモノリシック・スタックを含んでいる。上部サブセルは、(Al)GaInPで構成されており、中間のものは(In)GaAsで構成されており、下部接合はGe基板を含むものであった。(上記のIII‐V合金の名称において、構成元素を括弧内に示しているのは、その特定の元素がゼロとなり得る可変条件を表している。)この構造は、非特許文献1で報告されているように、下部接合が上の2つの接合のおよそ2倍の短絡電流を生成し得るという点で、効率にとって最適ではない。電流整合として知られる設計特性として、正味電流はスタック全体を通して均一でなければならないので、この余分な電流能力は無駄になる。
上記の特許文献1の開示では、下部のGe接合を、より高い電圧を発生させる異なる材料で構成された接合で置き換えることで、上述の構造よりも高い効率を有する3接合太陽電池を形成するために、1.0eVに近いバンドキャップを有してGeまたはGaAsに実質的に格子整合した材料を使用し得ることが示された。
また、スペクトルの全部の部分が0.7eV(ゲルマニウムのバンドギャップ)と1.1eV(〜1eVの層のバンドギャップ範囲の上限)との間にあることを活かして、この1eV材料の使用を、第4の接合と考える可能性も示唆されている。例えば、非特許文献2を参照することができる。Ga1-XInXYAs1-Yは、そのような1eV材料として確認されているが、例えば非特許文献3を参照すると、他のサブセルとの整合のために十分に高い電流が実現されてはいない。これは、少数キャリア拡散距離が小さいことに起因しており、これが有効な光キャリア収集を妨げる。ガリウム、インジウム、窒素、ヒ素、および様々な濃度のアンチモン(GaInNAsSb)からなる太陽電池サブセル設計について研究が行われ、これによって、表面粗さを減少させ、アニーリングが不要である、より高い基板温度での成長を可能にするために、アンチモンが有用であるという結果が報告されているが、しかし、アンチモンは、たとえ低濃度であっても、適切なデバイス性能を損なうものとして回避することが不可欠であるということが研究者によって報告された。非特許文献4を参照することができる。この論文で報告されているデバイスは、多接合太陽電池に組み込むためには、短絡電流があまりにも低すぎる。それでも、0.05≦x≦0.07、0.01≦y≦0.02、0.02≦z≦0.06として、Ga1-XInXYAs1-Y-ZSbZであれば、多接合太陽電池に組み込むために十分な電流を提供することができ、約1eVのバンドキャップを有して格子整合した材料を生み出すのに使用可能であることが知られている。しかしながら、この材料を含むサブセルにより発生される電圧は、1サンの照射の下で0.30Vを超えてはいない。非特許文献5を参照することができる。このように、この材料を下部サブセルとして有する3接合太陽電池は、約0.25Vの開路電圧を発生させるGeの下部サブセルを有する類似の3接合太陽電池に対して、わずかな改良にしかならないと予測されている。非特許文献6を参照することができる。必要なのは、0.30Vより大きい開路電圧と、(Al)InGaPおよび(In)GaAsのサブセルに整合するのに十分な電流を発生させる、1eVに近いバンドキャップを有してGeおよびGaAsに格子整合した材料である。このような材料は、4つ以上の接合を有する高効率太陽電池におけるサブセルとしても効果的であろう。
本発明によれば、少なくとも0.9eVのバンドギャップを有する合金組成物、すなわち、従来のGaInNAsSb合金と比較して、低含有のアンチモン(Sb)と、高含有のインジウム(In)と、高含有の窒素(N)によるGa1-XInXYAs1-Y-ZSbZを提供し、これにより、多接合太陽電池での使用に適したGaInNAsSbサブセルにおいて、GaAsおよびGe基板への実質的な格子整合を実現し、また、高い短絡電流と高い開路電圧の両方を提供する。Ga1-XInXYAs1-Y-ZSbZの組成範囲は、0.07≦x≦0.18、0.025≦y≦0.04、0.001≦z≦0.03である。これらの組成範囲は、GaInNAsSbにおいて、従来の教示よりも高い割合のInおよびNを採用しており、GaInNAsSbサブセルの対象範囲である0.9〜1.1eVの範囲で設計調整可能なバンドギャップを有するサブセルの形成を可能にしている。この組成範囲の合金を、以下では、“低アンチモン‐高インジウム‐高窒素のGaInNAsSb”合金と表記する。このような合金によるサブセルは、当業者に周知の技法を用いて、分子線エピタキシー法(MBE:Molecular Beam Epitaxy)によって成長させることが可能であり、また、有機金属化学気相成長法(MOCVD:MetalloOrganic Chemical Vapor Deposition)によって成長させることができるはずである。
本明細書に記載の発明は、特許文献1に記載されている研究のさらなる改良を反映するものであり、元素の具体的範囲、すなわち、開示された太陽電池の性能を大幅に向上させるGaInNAsSbにおけるいくつかの元素の具体的な合金配合の発見と特定を含むものである。
本発明は、添付の図面に関連する以下の詳細な説明を参照することによって、よりよく理解されるであろう。
図1Aは、本発明を組み込んだ3接合太陽電池の概略断面図である。
図1Bは、本発明を組み込んだ4接合太陽電池の概略断面図である。
図2Aは、本発明によるGaInNAsSbサブセルの概略断面図である。
図2Bは、一例のGaInNAsSbサブセルの詳細を示す概略断面図である。
図3は、比較のために、異なる合金材料から形成されたサブセルの効率対バンドギャップ・エネルギーを示すグラフである。
図4は、比較のために、異なる合金材料から形成されたサブセルの短絡電流(JSC)と開路電圧(VOC)を示すプロットである。
図5は、本発明によるサブセルを組み込んだ3接合太陽電池について、1サンのAM1.5D照射の下での光電流を電圧の関数として示すグラフである。
図6は、本発明によるサブセルを組み込んだ3接合太陽電池について、523サンに相当するAM1.5D照射の下での光電流を電圧の関数として示すグラフである。
図7は、基板により膜に与えられる歪みによって区別される、低Sb‐高In‐高NのGaInNAsSbサブセルの短絡電流(JSC)と開路電圧(VOC)のグラフである。
図1Aは、本発明による3接合太陽電池10の一例を示す概略断面図であり、Ge、GaAsまたは他の適合する基板14に隣接する低Sb‐高In‐高NのGaInNAsSbサブセル12と、(Al)InGaPの上部サブセル16、および(In)GaAsを用いた中間サブセル18で、基本的に構成されている。サブセル16と18の間には、トンネル接合20があり、サブセル18と12の間には、トンネル接合22がある。サブセル12、16、18の各々は、いくつかの関連する層を含んでおり、それには、前面電界および裏面電界、エミッタおよびベースが含まれる。指定されたサブセル材料(例えば、(In)GaAs)はベース層を成すものであり、他の層はそれで形成されていても、それで形成されていなくてもよい。
低Sb‐高In‐高NのGaInNAsSbサブセルは、本発明の趣旨および範囲から逸脱することなく、4つ以上の接合を有する多接合太陽電池に組み込むこともできる。図1Bは、そのような4接合太陽電池100の1つを示しており、特定の低Sb‐高In‐高NのGaInNAsSbサブセル12を第3の接合として有し、さらに(Al)InGaPの上部サブセル16、(In)GaAsの第2のサブセル18、Geの下部サブセル140を有しており、また、下部サブセルはゲルマニウム(Ge)基板に組み込まれている。サブセル16、18、12、140の各々は、それぞれのトンネル接合20、22、24によって分離されおり、サブセル16、18、12、140の各々は、いくつかの関連する層を含むことができ、それには、オプションの前面電界および裏面電界と、エミッタおよびベースが含まれる。指定されたサブセル材料(例えば、(In)GaAs)はベース層を成すものであり、他の層はそれで形成されていても、それで形成されていなくてもよい。
さらなる図示として、図2Aは、本発明によるGaInNAsSbサブセル12のより詳細な概略断面図である。低Sb‐高In‐高NのGaInNAsSbサブセル12は、このように、サブセル12において、低Sb‐高In‐高NのGaInNAsSbをベース層220として使用していることによって特徴付けられる。GaInNAsSbサブセル12の他の構成要素は、エミッタ26、オプションの前面電界28および裏面電界30を含み、これらは、GaInNAs(Sb)、(In)(Al)GaAs、(Al)InGaP、またはGeを例として含むIII‐V合金であることが好ましい。低Sb‐高In‐高NのGaInNAsSbベース220は、p型またはn型のいずれかとすることができ、エミッタ26はその反対の型とされる。
高In‐高NのGaInNAsSbサブセルの性能に対するSbの影響を特定するため、図2Bに示す構造タイプ(12)の様々なサブセルについて研究を行った。図2Bは、より包括的な図2Aの構造12の、代表例である。Sb無しの、低Sb(0.001≦z≦0.03)の、そして高Sb(0.03≦z≦0.06)のベース層220を、分子線エピタキシー法により成長させ、GaAs基板(図示せず)に実質的に格子整合させた。これらの合金組成は、二次イオン質量分析法により確認した。サブセル12は、熱アニールが施され、一般的に知られている太陽電池処理により処理され、そして、GaAsのバンドギャップを超える光をすべて遮断するフィルタの下で、AM1.5Dスペクトル(1サン)で測定された。このフィルタは、一般にGaInNAsSbサブセル12が、多接合スタックにおいて(In)GaAsサブセルの下にあることによって(例えば、図1Aおよび図1B)、より高いエネルギーの光がサブセル12に到達しないという理由で、適切であった。
図3は、異なる割合のSbで成長させたサブセル12によって得られる効率を、それらのバンドギャップの関数として示している。インジウムと窒素の濃度は、それぞれ、0.07〜0.18の範囲と、0.025〜0.04の範囲であった。(三角で表される)低Sb‐高In‐高NのGaInNAsSbサブセルは、(ひし形と四角で表される)他の2つの候補よりも一貫して高いサブセル効率であることが分かる。これは、低Sb‐高In‐高NのGaInNAsSbデバイスにおける高電圧と高電流の能力の組み合わせによるものである(図4を参照)。図4で分かるように、Sbが低濃度と高濃度のデバイスは、両方とも、高効率の(Al)InGaPサブセルおよび(In)GaAsサブセルと整合するのに十分な(フィルタリングされたAM1.5Dスペクトルの下で13mA/cm2より大きい)短絡電流を有しており、このため、一般的な3接合または4接合太陽電池10、100において、セル全体を流れる総電流を低減させることなく、それらを用いることができる。このような電流整合は、高効率のためには不可欠である。Sb無しのデバイスは、その高い開路電圧に起因してサブセル効率が比較的高いが、図4に示すように、その短絡電流は、高効率多接合太陽電池用としては低すぎる。
また、従来より他の合金組成物について報告されているように、Sbが電圧に悪影響を及ぼすことも、図4で確認される。しかしながら、従来より他の合金組成物について報告されていることとは対照的に、アンチモンの添加によって短絡電流を低減させることはない。低Sb型サブセルは、高Sb型サブセルに比べて、およそ100mV高い開路電圧を有している。このような改良の効果を示すこととして、3.1Vの開路電圧を有する3接合太陽電池10は、3.0Vの開路電圧を有する他の同等のセルと比較して、3.3%高い相対効率を有することが判明している。このように、GaInNAs(Sb)太陽電池にSbを含むことは、高効率太陽電池用に十分な電流を発生させるために必要であるが、低Sb(0.1〜3%)を用いることによってのみ、高電圧と高電流の両方を実現することができる。
圧縮歪みによって、低Sb‐高In‐高NのGaInNAsSbサブセル10、100の開路電圧は向上する。より具体的には、完全緩和のときにGaAsまたはGe基板の格子定数よりも大きい(0.5%以下の範囲で、より大きい)格子定数を有する低Sb‐高In‐高NのGaInNAsSb層220は、この場合、そのような基板上に仮像的に成長させる際に圧縮歪みがかけられる。それらは、同様に、より小さい完全緩和格子定数を持つ層よりも優れたデバイス性能を(引張歪みの下で)与える。
図7は、圧縮歪み(三角)と引張歪み(ひし形)の下でGaAs基板上に成長させた低Sb‐高In‐高NのGaInNAsSbサブセルの短絡電流と開路電圧を示している。圧縮歪み下のサブセルは、引張歪み下のものよりも開路電圧が一貫して高いことが分かる。
低Sb‐高In‐高Nの圧縮歪みGaInNAsSbサブセルは、高効率多接合太陽電池に良好に組み込まれた。図5は、1サンに相当するAM1.5D照射の下での、図1Aの構造の3接合太陽電池の電流‐電圧曲線を示している。このデバイスの効率は、30.5%である。図6は、523サンに相当する集光条件下で39.2%の効率で作動する3接合太陽電池の電流‐電圧曲線を示している。
本発明について、具体的な実施形態を参照して説明を行った。その他の実施形態は、当業者には明らかであろう。よって、本発明は、添付の請求項に示すこと以外は、限定されるものではない。

Claims (9)

  1. 基板に実質的に格子整合するのに適した合金組成物であって、
    多接合太陽電池の選択されたサブセルで使用するため、少なくとも0.9eVのバンドギャップを実現するように、低含有のアンチモン(Sb)と、高含有のインジウム(In)と、高含有の窒素(N)によるGa1-XInXYAs1-Y-ZSbZを含む、組成物。
  2. 隣接する基板は、GaAsおよびGe族から選択される、請求項1に記載の組成物。
  3. Ga1-XInXYAs1-Y-ZSbZの組成範囲は、0.07≦x≦0.18、0.025≦y≦0.04、0.001≦z≦0.03である、請求項1に記載の組成物。
  4. 少なくとも0.9eVのバンドギャップを実現するように、低含有のアンチモン(Sb)と、高含有のインジウム(In)と、高含有の窒素(N)によるGa1-XInXYAs1-Y-ZSbZを含むサブセルを少なくとも1つ備える、多接合太陽電池。
  5. 隣接する基板は、GaAsおよびGe族から選択される、請求項4に記載の多接合太陽電池。
  6. Ga1-XInXYAs1-Y-ZSbZの組成範囲は、0.07≦x≦0.18、0.025≦y≦0.04、0.001≦z≦0.03である、請求項4に記載の多接合太陽電池。
  7. 多接合太陽電池を製造する方法であって、
    少なくとも0.9eVのバンドギャップを実現するように選択された組成で、低含有のアンチモン(Sb)と、高含有のインジウム(In)と、高含有の窒素(N)によるGa1-XInXYAs1-Y-ZSbZの合金の第1のサブセルを形成することと、
    多接合太陽電池を形成するため、前記第1のサブセルを、少なくとも1つの隣接するサブセルと接合させることと、を含む方法。
  8. Ga1-XInXYAs1-Y-ZSbZの組成範囲は、0.07≦x≦0.18、0.025≦y≦0.04、0.001≦z≦0.03である、請求項7に記載の方法。
  9. 前記Ga1-XInXYAs1-Y-ZSbZサブセルは、GaAsおよびGe族から選択された基板に実質的に格子整合している、請求項7に記載の方法。
JP2013502560A 2010-03-29 2010-12-21 太陽電池用の格子整合可能な合金 Pending JP2013524505A (ja)

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