JP2013517855A - ハイブリッドクッション要素特に自動車に使用されるシート及びバックレストクッション要素、クッション要素、並びにクッション要素を有する車両シートを製造する方法 - Google Patents
ハイブリッドクッション要素特に自動車に使用されるシート及びバックレストクッション要素、クッション要素、並びにクッション要素を有する車両シートを製造する方法 Download PDFInfo
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- JP2013517855A JP2013517855A JP2012550324A JP2012550324A JP2013517855A JP 2013517855 A JP2013517855 A JP 2013517855A JP 2012550324 A JP2012550324 A JP 2012550324A JP 2012550324 A JP2012550324 A JP 2012550324A JP 2013517855 A JP2013517855 A JP 2013517855A
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- cushion element
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- insert material
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 51
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 239000011230 binding agent Substances 0.000 claims abstract description 28
- 239000002131 composite material Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 22
- 239000004814 polyurethane Substances 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 2
- 239000002243 precursor Substances 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 abstract 2
- 239000006260 foam Substances 0.000 description 7
- 239000004816 latex Substances 0.000 description 5
- 229920000126 latex Polymers 0.000 description 5
- 238000004073 vulcanization Methods 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 235000013162 Cocos nucifera Nutrition 0.000 description 3
- 244000060011 Cocos nucifera Species 0.000 description 3
- 239000004695 Polyether sulfone Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229920000747 poly(lactic acid) Polymers 0.000 description 3
- 229920006393 polyether sulfone Polymers 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- 239000012237 artificial material Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920003208 poly(ethylene sulfide) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/70—Upholstery springs ; Upholstery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5607—Heating or ventilating devices characterised by convection
- B60N2/5621—Heating or ventilating devices characterised by convection by air
- B60N2/5642—Heating or ventilating devices characterised by convection by air with circulation of air through a layer inside the seat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5678—Heating or ventilating devices characterised by electrical systems
- B60N2/5685—Resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/70—Upholstery springs ; Upholstery
- B60N2/7017—Upholstery springs ; Upholstery characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/90—Details or parts not otherwise provided for
- B60N2/914—Hydro-pneumatic adjustments of the shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/90—Details or parts not otherwise provided for
- B60N2/976—Details or parts not otherwise provided for massaging systems
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Seats For Vehicles (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
2 (成形)ツール
4 フリース層
5 シート部品
52 バックレスト部品
6 下側ツール
7 上側ツール
8 空気ダクト
10 車両シート
11 アーム
12 スプレイツール
18 インサート材料
182 さらなるインサート材料
19 インサート材料の表面
20 もつれ合って濡れた繊維で作られた層
21 クッション要素
Claims (10)
- クッション要素(21)、特に自動車で使用されるシートクッション要素、であって、
前記クッション要素(21)は、フリース層(4)及び繊維複合材料(1)を含み、
前記フリース層(4)と前記繊維複合材料(1)との間にインサート材料(18)が配列され、
前記繊維複合材料(1)は、120℃未満の温度で硬化するバインダを含むクッション要素(21)。 - 前記バインダは、100℃未満の温度で硬化し、好ましくは80℃未満の温度で硬化し、好ましくは60℃未満の温度で硬化し、さらに好ましくは40℃未満の温度で硬化し、さらに好ましくは30℃未満の温度で硬化し、さらに好ましくは25℃未満の温度で硬化し、好ましくは15℃未満の温度で硬化し、好ましくは5℃未満の温度で硬化する、請求項1に記載のクッション要素(21)。
- 前記インサート材料(18)は、前記繊維複合材料(1)よりも低い比重量を有する、請求項1又は2に記載のクッション要素(21)。
- 前記インサート材料(18)は、平坦に配列されたポリウレタン材料を含む、請求項1から3のいずれか一項に記載のクッション要素(21)。
- 前記インサート材料(18)は、平坦に配列された多孔性ポリウレタン材料を含む、請求項1から4のいずれか一項に記載のクッション要素(21)。
- 前記インサート材料(18)は活性炭マットを含む、請求項1から5のいずれか一項に記載のクッション要素(21)。
- 前記インサート材料(18)は膨張可能空気クッションを含む、請求項1から6のいずれか一項に記載のクッション要素(21)。
- 前記インサート材料(18)は加熱ワイヤを含む、請求項1から7のいずれか一項に記載のクッション要素(21)。
- クッション要素(21)、特に自動車で使用されるシートクッション要素であって請求項1から8のいずれか一項に記載のシートクッション要素、を製造する方法であって、インサート材料(18)を含む前駆材料が成形ツール(2)において成形される方法。
- 特に自動車のための車両シート(10)であって、シート部品(5)及びバックレスト部品(6)を含み、前記シート部品(5)及び/又は前記バックレスト部品(52)は、請求項1から8のいずれか一項に記載のクッション要素(21)を含む車両シート(10)。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010005994.3 | 2010-01-27 | ||
DE102010005994.3A DE102010005994B4 (de) | 2010-01-27 | 2010-01-27 | Verfahren zur Hestellung eines Hybrid-Polsterelements, insbesondere eines Sitz- und Lehnenpolsterelements zur Verwendung in einem Kraftfahrzeug, ein Polsterelement und ein Fahrzeugsitz mit einem Polsterelement. |
PCT/EP2010/007603 WO2011103902A1 (de) | 2010-01-27 | 2010-12-14 | Verfahren zur herstellung eines hybrid-polsterelements, insbesondere eines sitz- und lehnenpolsterelements zur verwendung in einem kraftfahrzeug, ein polsterelement und ein fahrzeugsitz mit einem polsterelement |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013517855A true JP2013517855A (ja) | 2013-05-20 |
JP6037842B2 JP6037842B2 (ja) | 2016-12-07 |
Family
ID=43827758
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012550324A Expired - Fee Related JP6037842B2 (ja) | 2010-01-27 | 2010-12-14 | クッション要素の製造方法 |
Country Status (7)
Country | Link |
---|---|
US (1) | US9434286B2 (ja) |
EP (1) | EP2528773B1 (ja) |
JP (1) | JP6037842B2 (ja) |
KR (1) | KR101355526B1 (ja) |
CN (1) | CN102858591B (ja) |
DE (1) | DE102010005994B4 (ja) |
WO (1) | WO2011103902A1 (ja) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US9381884B2 (en) * | 2013-09-13 | 2016-07-05 | GM Global Technology Operations LLC | Vehicle seat |
DE102014213373B4 (de) | 2014-04-16 | 2021-06-24 | Johnson Controls Gmbh & Co. Kg | Polsterelement |
DE102014211374A1 (de) * | 2014-06-13 | 2015-12-17 | Johnson Controls Gmbh | Verfahren zur Herstellung eines mit einem Bezug versehenen Elementes und ein solches Element |
JP6425988B2 (ja) * | 2014-12-15 | 2018-11-21 | 株式会社タチエス | シートパッドおよびシートパッドの製造方法 |
WO2016139021A1 (de) * | 2015-03-05 | 2016-09-09 | Johnson Controls Gmbh & Co. Kg | Bauteil und verfahren zu dessen herstellung |
DE102015116689A1 (de) * | 2015-10-01 | 2017-04-06 | Kongsberg Automotive Ab | Heiz- und Ventilationseinlage für einen Fahrzeugsitz |
JP6641564B2 (ja) * | 2015-10-27 | 2020-02-05 | トヨタ紡織株式会社 | パッド |
DE102016217189A1 (de) * | 2016-02-04 | 2017-08-10 | Adient Luxembourg Holding S.à.r.l. | Ausstattungsteil und Verfahren zur Herstellung eines Ausstattungsteiles |
CN210174333U (zh) * | 2018-05-08 | 2020-03-24 | 特斯拉公司 | 纤维泡沫架构和具有纤维泡沫架构的垫 |
DE102018216535A1 (de) * | 2018-09-27 | 2020-04-02 | AUNDE Achter & Ebels GmbH | Verfahren zur Herstellung eines Sitzbezugs für einen Fahrzeugsitz gebildet aus einem Formstrickteil |
KR102037835B1 (ko) | 2019-04-26 | 2019-10-30 | 덕일산업 주식회사 | 시트 쿠션과 발열 패드가 일체형으로 형성되는 차량용 시트 및 그의 제조 방법 |
DE102020119703A1 (de) | 2020-07-27 | 2022-01-27 | Jürgen Vauth | Strukturteil für einen Fahrzeugsitz, insbesondere Flugzeugsitz und Fahrzeugsitz, insbesondere Flugzeugsitz |
US20220314854A1 (en) * | 2021-03-31 | 2022-10-06 | Lear Corporation | Seat support |
US20220314851A1 (en) * | 2021-03-31 | 2022-10-06 | Lear Corporation | Seat support |
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CN101550327B (zh) * | 2008-04-03 | 2012-08-29 | 航天材料及工艺研究所 | 高硬度高韧性聚氨酯浇注胶及其应用 |
DE102008035621B4 (de) * | 2008-05-09 | 2014-11-20 | Alba Tooling & Engineering Gmbh | Verfahren zur Herstellung eines Polsterelements, und derart hergestellte Polsterelemente |
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- 2010-12-14 CN CN201080062444.8A patent/CN102858591B/zh active Active
- 2010-12-14 EP EP10803224.4A patent/EP2528773B1/de active Active
- 2010-12-14 KR KR1020127022245A patent/KR101355526B1/ko active IP Right Grant
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Also Published As
Publication number | Publication date |
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JP6037842B2 (ja) | 2016-12-07 |
KR20120132681A (ko) | 2012-12-07 |
WO2011103902A1 (de) | 2011-09-01 |
DE102010005994A1 (de) | 2011-07-28 |
EP2528773A1 (de) | 2012-12-05 |
WO2011103902A9 (de) | 2011-11-10 |
US20130200661A1 (en) | 2013-08-08 |
EP2528773B1 (de) | 2019-07-17 |
DE102010005994B4 (de) | 2022-07-28 |
US9434286B2 (en) | 2016-09-06 |
KR101355526B1 (ko) | 2014-01-24 |
CN102858591B (zh) | 2016-11-09 |
WO2011103902A8 (de) | 2012-10-26 |
CN102858591A (zh) | 2013-01-02 |
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