EP4112773A1 - Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen - Google Patents
Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen Download PDFInfo
- Publication number
- EP4112773A1 EP4112773A1 EP21183374.4A EP21183374A EP4112773A1 EP 4112773 A1 EP4112773 A1 EP 4112773A1 EP 21183374 A EP21183374 A EP 21183374A EP 4112773 A1 EP4112773 A1 EP 4112773A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mmol
- conversion
- particularly preferably
- iii
- stage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 117
- 238000000034 method Methods 0.000 title claims abstract description 90
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 30
- 239000010959 steel Substances 0.000 title claims abstract description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 150000001875 compounds Chemical class 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 238000005260 corrosion Methods 0.000 claims abstract description 20
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910001431 copper ion Inorganic materials 0.000 claims abstract description 11
- 239000010936 titanium Substances 0.000 claims description 53
- 239000000243 solution Substances 0.000 claims description 44
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 32
- 239000012487 rinsing solution Substances 0.000 claims description 20
- 239000003973 paint Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 9
- -1 nitrate ions Chemical class 0.000 claims description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 7
- 238000007598 dipping method Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- 239000011701 zinc Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- IDCPFAYURAQKDZ-UHFFFAOYSA-N 1-nitroguanidine Chemical compound NC(=N)N[N+]([O-])=O IDCPFAYURAQKDZ-UHFFFAOYSA-N 0.000 claims description 4
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- LFTLOKWAGJYHHR-UHFFFAOYSA-N N-methylmorpholine N-oxide Chemical compound CN1(=O)CCOCC1 LFTLOKWAGJYHHR-UHFFFAOYSA-N 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 235000000346 sugar Nutrition 0.000 claims description 2
- 150000008163 sugars Chemical class 0.000 claims description 2
- 238000003618 dip coating Methods 0.000 claims 2
- 230000002045 lasting effect Effects 0.000 claims 1
- 230000002378 acidificating effect Effects 0.000 abstract description 7
- 238000007739 conversion coating Methods 0.000 description 17
- 230000015572 biosynthetic process Effects 0.000 description 12
- 239000010949 copper Substances 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 9
- 238000000151 deposition Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 230000008021 deposition Effects 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 239000002184 metal Substances 0.000 description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 238000004070 electrodeposition Methods 0.000 description 4
- 150000002222 fluorine compounds Chemical class 0.000 description 4
- 150000004679 hydroxides Chemical class 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 239000002736 nonionic surfactant Substances 0.000 description 4
- 238000002161 passivation Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000003750 conditioning effect Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 238000002203 pretreatment Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 238000007704 wet chemistry method Methods 0.000 description 2
- MIMUSZHMZBJBPO-UHFFFAOYSA-N 6-methoxy-8-nitroquinoline Chemical compound N1=CC=CC2=CC(OC)=CC([N+]([O-])=O)=C21 MIMUSZHMZBJBPO-UHFFFAOYSA-N 0.000 description 1
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- YOYLLRBMGQRFTN-SMCOLXIQSA-N norbuprenorphine Chemical compound C([C@@H](NCC1)[C@]23CC[C@]4([C@H](C3)C(C)(O)C(C)(C)C)OC)C3=CC=C(O)C5=C3[C@@]21[C@H]4O5 YOYLLRBMGQRFTN-SMCOLXIQSA-N 0.000 description 1
- DQTJHJVUOOYAMD-UHFFFAOYSA-N oxotitanium(2+) dinitrate Chemical compound [O-][N+](=O)O[Ti](=O)O[N+]([O-])=O DQTJHJVUOOYAMD-UHFFFAOYSA-N 0.000 description 1
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000008237 rinsing water Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- DXIGZHYPWYIZLM-UHFFFAOYSA-J tetrafluorozirconium;dihydrofluoride Chemical compound F.F.F[Zr](F)(F)F DXIGZHYPWYIZLM-UHFFFAOYSA-J 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
- C23C22/80—Pretreatment of the material to be coated with solutions containing titanium or zirconium compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/76—Applying the liquid by spraying
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/20—Pretreatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/42—Electroplating: Baths therefor from solutions of light metals
- C25D3/44—Aluminium
Definitions
- the present invention relates to a method for the anti-corrosion pretreatment of a large number of components in series, in which the components in the series are at least partially composed of iron and/or steel and in which the components in the series each first undergo a first conversion stage, followed by a rinsing stage and a the subsequent second conversion stage, with acidic aqueous conversion solutions based on compounds of the elements Zr and/or Ti dissolved in water being brought into contact with the components in the conversion stages and copper ions also being contained in the conversion solution of the second conversion stage.
- Controlled layer formation and the growth of coatings that are as defect-free as possible is of great importance, particularly in the case of amorphous thin layers, such as those resulting from the conversion treatment of acidic aqueous solutions containing water-soluble compounds of the elements Zr and/or Ti.
- the EP 1 455 002 A1 suggests adding magnesium, calcium, a Si-containing compound, zinc, or copper to the conversion solution and alternatively, or in combination, drying the conversion coating or rinsing it with an alkaline aqueous solution to effectively reduce the fluoride content in the conversion coating Composition.
- a sequential layer structure by conversion in successive and independently carried out wet-chemical individual steps is also according to the teaching of EP 2 971 234 A1 used to improve paint adhesion on appropriately pretreated steel surfaces.
- a two-stage process for building up a conversion coating based on elements of subgroups IIIb/IVb of the periodic table, in particular the element Zr, from acidic fluoride-containing solutions is described, which is particularly well suited for subsequent electrocoating and can be carried out on various metal substrates .
- the present task is to establish alternative methods for providing conversion coatings that are as defect-free as possible for a large number of metals, which then have improved protection against corrosive paint migration after the paint layer has been built up.
- the process should be as resource-saving as possible and particularly suitable for the treatment of components in series.
- a significant improvement in corrosion protection and paint adhesion, at least on the surfaces of steel and/or iron, should also be achieved in a stable manner during the pretreatment of a series of components to improve the process quality.
- This object is achieved by a method for sequentially building up a conversion coating in two treatment steps, which are interrupted by a rinsing step, the conversion solutions each containing water-soluble compounds of the elements Zr and/or Ti and copper ions also being contained in the second conversion step.
- a corrosion-protective pretreatment of the components in series is present when a large number of components are brought into contact with the treatment solution provided in the respective treatment stages of the method according to the invention and usually stored in system tanks, the contacting of the individual components being sequential and thus separated in time.
- the system tank is the container in which the treatment solution is located for the purpose of anti-corrosion pre-treatment in series.
- the pretreatment of a component composed of a metallic material in particular the surfaces of the iron and steel materials to be subjected to the pretreatment in the method according to the invention, then all materials are included that the respective element to more than 50 at.% included.
- An anti-corrosion pre-treatment always affects the surfaces of the component and thus the metallic materials.
- the material can be a uniform material or a coating.
- galvanized types of steel consist both of steel and of zinc, whereby surfaces of steel can be exposed on the cut edges and ground-through points, for example of an automobile body made of galvanized steel, and the steel material can then be pretreated according to the invention.
- the concentration of an active component or compound is specified as the amount of substance per kilogram, this is the amount of substance based on the weight of the respective total composition.
- the components pretreated according to the present invention can be any three-dimensional structure of any shape and design that originates from a manufacturing process, in particular semi-finished products such as strips, sheets, rods, tubes, etc. and composite structures assembled from the aforementioned semi-finished products, in particular Automobile bodies, the semi-finished products preferably being connected to one another by gluing, welding and/or flanging to form a composite structure.
- a solution (I)-(III) is considered “provided” for the purposes of the process according to the invention if it is either stored or kept as defined in the respective treatment stage (i)-(iii) for the bringing into contact or upon contacting is realized as defined.
- the multi-stage pretreatment according to the present invention provides, compared to a conversion treatment by bringing it into contact once with an acidic aqueous solution containing compounds of Zr and / or Ti dissolved in water and free fluoride ("conventional one-stage conversion layer formation") defect-free conversion layers with low Fluoride content and a significantly reduced tendency to corrosive infiltration of a subsequently applied paint system.
- the combination of a first conversion stage with a second conversion stage that takes place after the rinsing stage in a conversion solution containing copper ions dissolved in water is essential for this and the mere reduction of the fluoride content in the conversion coating after the first conversion stage by means of the rinsing stage, which takes place with a rinsing solution , which contains essentially no free fluoride ions (i.e. less than 0.25 mmol/kg, preferably less than 0.10 mmol/kg, very particularly preferably less than 0.05 mmol/kg of free fluoride), is not sufficient, especially not for a sufficient performance in terms of corrosion protection on the steel and/or iron surfaces of the components of the series.
- the amount of free fluoride in the respective stages of the pretreatment according to the invention is to be determined potentiometrically at 20° C. in the respective solution provided after calibration with fluoride-containing buffer solutions without pH buffering using a fluoride-sensitive measuring electrode.
- the formation of the conversion layer in method steps i) and iii) takes place by means of conversion solutions which bring about an amorphous oxidic/hydroxidic coating based on the elements Zr and/or Ti and correspondingly contain compounds of the elements Zr and/or Ti dissolved in water.
- water-dissolved embraces molecularly dissolved species and compounds that dissociate in aqueous solution to form hydrated ions.
- Typical representatives of these compounds are titanyl sulfate (TiO(SO 4 )), titanyl nitrate (TiO(NO 3 ) 2 ) and/or hexafluorotitanic acid (H 2 TiF 6 ) and their salts or ammonium zirconium carbonate ((NH 4 ) 2 ZrO(CO 3 ) 2 ) and/or hexafluorozirconic acid (H 2 ZrF 6 ) and its salts.
- the compounds dissolved in water in the conversion stages are preferably selected from fluoroacids and/or fluorocomplexes of the elements Zr and/or Ti convey.
- the pH of the conversion solution is not too acidic, in order to keep the pickling rate as low as possible when growing the conversion layer, particularly in the first conversion stage.
- the pH is above 3.0, particularly preferably above 3.5, particularly preferably above 4.0, but preferably below 4.5, since otherwise the precipitation of poorly soluble hydroxides of the elements Zr and/or Ti in the interior of the solution in the series treatment of a large number of components can only be kept under control within a narrow process window.
- a process according to the invention is preferred in which the contacting with the conversion solution (I) in the first conversion stage in process step (i) takes place for at least a period of time for which a layer coverage of at least 20 mg/m 2 is brought about, but the contacting preferably does not continue for so long that a layer coverage of more than 150 mg/m 2 , more preferably more than 100 mg/m 2 , entirely particularly preferably more than 80 mg/m 2 in each case based on the elements Zr and/or Ti.
- the bringing into contact with the Conversion solution (III) in the second conversion stage in process step (iii) does not last so long that the layer coverage increases by more than 15 mg/m 2 , particularly preferably by more than 12 mg/m 2 , very particularly preferably by more than 10 mg/m 2 on the surfaces of steel and/or iron, but the bringing into contact is preferably at least for such a period of time that the layer coverage on these surfaces is reduced by at least 2 mg/m 2 in each case based on the elements Zr and/or Ti is increased.
- the layer structure in the conversion stages of the method according to the invention for the anti-corrosion pretreatment is optimally matched to one another.
- the treatment time required for this ie the duration of contact with the conversion solution at a temperature in the range of 10-60° C., should be in the range from 10 seconds to 300 seconds.
- a method is preferred according to the invention in which in the conversion solution (I) of the first conversion stage in process step i) the proportion of compounds of the elements Zr and/or Ti dissolved in water is preferably at least 0.15 mmol/kg, particularly preferably at least 0.25 mmol/kg, particularly preferably at least 0.30 mmol/kg.
- the contents of compounds of the elements Zr and/or Ti dissolved in water should be well below 10.0 mmol/kg, particularly preferably below 5.0 mmol/kg.
- a proportion of free fluoride is necessary in any case, but this depends on the type and surface properties of the metallic substrates, especially steel substrates, and the required pickling rate. It is fundamentally advantageous and therefore preferred according to the invention if the proportion of free fluoride in the conversion solution (I) of the first conversion stage in process step i) is at least 0.5 mmol/kg, particularly preferably at least 1.0 mmol/kg, and very particularly preferably at least 1.5 mmol/kg. However, for reasons of process economy and to prevent the formation of rust on the surfaces of steel and/or iron, especially after the rinsing stage, the proportion of free fluoride should preferably be less than 8.0 mmol/kg, more preferably less than 6.0 mmol/kg. kg, most preferably less than 5.0 mmol/kg.
- Suitable sources for free fluoride in the first conversion stage in process step i) of the process according to the invention are hydrofluoric acid and its water-soluble salts, such as ammonium bifluoride and sodium fluoride, and complex fluorides of the elements Zr, Ti and/or Si, in particular complex fluorides of the element Si.
- the source of free fluoride in a phosphating according to the second aspect of the present invention is therefore preferably selected from hydrofluoric acid and its water-soluble salts and/or complex fluorides of the elements Zr, Ti and/or Si.
- Salts of hydrofluoric acid are water-soluble in the context of the present invention if their solubility in deionized water ( ⁇ 1 ⁇ Scm ⁇ 1 ) at 60° C. is at least 1 g/L calculated as F.
- the rinsing stage in process step ii) of the process according to the invention for sequential conversion coating serves to completely or partially remove or dilute soluble residues, particles and active components that are carried over from the previous wet-chemical process step i) adhering to the component.
- the removal of soluble residues should also specifically affect the soluble fluoride species contained in the conversion coating and in this way condition the first conversion coating for a subsequent passivating deposition of oxidic/hydroxidic Zr and/or Ti compounds and the cementation of copper in the second conversion stage .
- the rinsing solution essentially does not have to contain any active components based on metallic or semi-metallic elements, which are consumed by deposition simply by bringing the metallic surfaces of the component into contact with the rinsing liquid.
- the rinsing liquid can only be city water or deionized water or, if necessary, it can also be a rinsing liquid that additionally contains redox-active compounds ("depolarizers") to optimize the conditioning of the metal surface accessible in point defects or surface-active compounds such as nonionic surfactants to improve the wettability with the rinsing solution or may contain anionic surfactants.
- Essential for the fulfillment of the purpose of the rinsing stage is therefore initially only that the aqueous rinsing solution (II) provided in the rinsing stage has a compared to the aqueous conversion solution (I) by a factor of at least 5, preferably at least a factor of 10, particularly preferably at least has a concentration of compounds of the elements Zr and/or Ti dissolved in water that is reduced by a factor of 20, very particularly preferably at least by a factor of 50, and in particular less than 0.25 mmol/kg, preferably less than 0.10 mmol/kg preferably less than 0.05 mmol/kg of free fluoride and preferably less than 0.10 mmol/kg of compounds of the elements Zr and/or Ti dissolved in water contains.
- the thorough reduction of soluble fluoride species in the conversion coating can be achieved by bringing them into contact with rinsing solutions which have a reduced concentration of compounds of the elements Zr and/or dissolved in water diluted by a factor of more than 5, e.g. or Ti, can also be achieved in that the rinsing stage comprises several rinsing steps in direct succession, but preferably no more than three rinsing steps for reasons of process economy, with rinsing solutions (II) which have at least a factor of 5 reduced concentration of compounds dissolved in water containing the elements Zr and/or Ti.
- the rinsing solution(s) (II) of the rinsing stage as a whole contain less than 50 ⁇ mol/kg, preferably a total of less than 15 ⁇ mol/kg, of metal ions of the elements copper, nickel and cobalt dissolved in water.
- the pH of the rinsing solution is in the range from 5.0 to 10.0.
- alkaline rinsing solutions can be disadvantageous in that alkalinity is carried into the second conversion stage, which has to be compensated for there by re-sharpening with acidic substances and there also promotes the precipitation of active components and thus the formation of sludge.
- the aqueous rinsing solution (II) preferably at least the rinsing solution of the last rinsing step of the rinsing stage in process step (ii)
- the aqueous rinsing solution (II) of the rinsing stage in method step (ii) therefore additionally contains at least 0.1 mmol/kg, particularly preferably at least 0.5 mmol/kg, particularly preferably at least 1 mmol/kg preferably no more than 10 mmol/kg, particularly preferably no more than 6 mmol/kg of a depolarizer selected from nitrate ions, nitrite ions, nitroguanidine, N-methylmorpholine N-oxide, hydrogen peroxide in free or bound form, hydroxylamine in free or bound form, reducing sugars, preferably selected from nitrite ions, nitroguanidine, hydroxylamine in free or bound form, hydrogen peroxide in free or bound form, particularly preferably selected from nitrite ions.
- a depolarizer selected from nitrate ions, nitrite ions, nitroguanidine, N-methylmorpholine N-oxide, hydrogen peroxide in free or bound form,
- the rinsing stage can be carried out in several successive rinsing steps insofar as it is ensured that the respective rinsing solutions (II) each have a pH in the range from 5.0 to 10.0 and, compared to the aqueous conversion solution (I), at least by the factor 5 has a reduced concentration of compounds of the elements Zr and/or Ti dissolved in water and contains less than 0.25 mmol/kg, preferably less than 0.10 mmol/kg, particularly preferably less than 0.05 mmol/kg of free fluoride .
- the bringing into contact in the rinsing stage of process step (ii) with the rinsing solution provided in each case takes place by dipping and/or spraying, preferably dipping and spraying, with preferably first dipping and then spraying.
- the conversion of the metal surfaces of the component brought about in the second conversion stage is primarily used for the post-passivation deposition of oxidic/hydroxidic Zr and/or Ti compounds, so that for reasons of process economy, but also to ensure compliance with the process window for optimal corrosion protection properties the conversion layer built up sequentially in the method according to the invention, relatively few active components of Zr and/or Ti in the conversion solution of the second conversion stage can be advantageous.
- a process according to the invention is preferred in which the proportion of compounds of the elements Zr and/or Ti dissolved in water in the conversion solution (III) of the second conversion stage in process step iii) is less than 1.00 mmol/kg, preferably less than 0.80 mmol/kg, particularly preferably less than 0.70 mmol/kg, particularly preferably less than 0.60 mmol/kg.
- an amount of free fluoride is optional and it should be considered that the downstream conversion stage should not be overly caustic to prevent the formation of local defects in the conversion coating. Nevertheless, a small amount of free fluoride can be useful for the cementation of the copper ions and the accelerated post-passivation deposition of oxidic/hydroxidic Zr and/or Ti for a short process time window.
- the proportion of free fluoride in the conversion solution (III) of the second conversion stage in process step iii) is less than 3.00 mmol/kg, preferably less than 2.50 mmol/kg, particularly preferably less than 2.00 mmol/kg, but preferably at least 0.1 mmol/kg, more preferably at least 0.2 mmol/kg, to assist in increasing the layer coverage of Zr and/or Ti.
- Suitable sources for free fluoride in the second conversion stage in process step i) of the process according to the invention are identical to those mentioned in connection with the first conversion stage.
- the corrosion protection and paint adhesion that is only brought about adequately with the second conversion stage can be optimized via the amount of copper ions contained in the conversion solution (III).
- the conversion solution (III) of the second conversion stage in process step iii) should preferably contain more than 40 ⁇ mol/kg, particularly preferably more than 50 ⁇ mol/kg.
- the conversion solution (II) no more than 500 ⁇ mol/kg, particularly preferably no more than 300 ⁇ mol/kg and very particularly preferably not more than 200 ⁇ mol/kg of copper ions dissolved in water are present.
- Suitable sources of copper ions dissolved in water are water-soluble salts such as copper nitrate (Cu(NO 3 ) 2 ), copper sulfate (CuSO 4 ) and copper acetate (Cu(CH 3 COO) 2 ).
- the anti-corrosion pretreatment of the method according to the invention relates to a method of providing an amorphous conversion coating based on oxidic/hydroxidic compounds of the elements Zr and/or Ti, which imparts an excellent paint primer to subsequently applied paint systems. Accordingly, it is preferred according to the invention if after process step (iii) with an intermediate rinsing step, but preferably without an intermediate drying step, the components are coated with a coating system, preferably electrocoating, particularly preferably cathodic electrocoating.
- a drying step in this context is drying of the components brought about by controllable technical precautions, e.g. by supplying heat or directed air supply.
- the contacting of the aqueous solutions (I)-(III) in process steps (i)-(iii) with the components or surfaces of steel and/or iron is not selective for the success of the method according to the invention, so that conventional methods such as dipping, spraying, spraying and gushing are preferred.
- the method according to the invention is well suited for the anti-corrosion pretreatment in series of materials composed of different metallic materials
- the components of the series preferably also surfaces of zinc and/or aluminum in addition to the surfaces of steel and/or iron exhibit.
- Suitable metallic materials whose surfaces can be pre-treated to protect against corrosion in the process according to the invention are, in addition to steel and iron, zinc, electrolytic (ZE), hot-dip galvanized (Z) and alloy-galvanized (ZA), (ZF) and (ZM) and aluminum-coated (AZ ), (AS) strip steel, as well as the light metals aluminum and magnesium and their alloys.
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
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Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21183374.4A EP4112773A1 (de) | 2021-07-02 | 2021-07-02 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
PCT/EP2022/068099 WO2023275270A2 (de) | 2021-07-02 | 2022-06-30 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
JP2023580862A JP2024524451A (ja) | 2021-07-02 | 2022-06-30 | 鋼表面を含む部材の上に転換層を逐次的に形成する方法 |
CA3225205A CA3225205A1 (en) | 2021-07-02 | 2022-06-30 | Method for sequentially constructing a conversion layer on components comprising steel surfaces |
KR1020237045040A KR20240025553A (ko) | 2021-07-02 | 2022-06-30 | 강철 표면을 포함하는 구성요소 상에 전환 층을 순차적으로 구성하는 방법 |
CN202280046241.2A CN117580973A (zh) | 2021-07-02 | 2022-06-30 | 用于在包含钢表面的部件上顺序构建转化层的方法 |
EP22741234.3A EP4363632A2 (de) | 2021-07-02 | 2022-06-30 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
US18/543,174 US20240124982A1 (en) | 2021-07-02 | 2023-12-18 | Method for sequentially constructing a conversion layer on components comprising steel surfaces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21183374.4A EP4112773A1 (de) | 2021-07-02 | 2021-07-02 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
Publications (1)
Publication Number | Publication Date |
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EP4112773A1 true EP4112773A1 (de) | 2023-01-04 |
Family
ID=76764868
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21183374.4A Withdrawn EP4112773A1 (de) | 2021-07-02 | 2021-07-02 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
EP22741234.3A Pending EP4363632A2 (de) | 2021-07-02 | 2022-06-30 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP22741234.3A Pending EP4363632A2 (de) | 2021-07-02 | 2022-06-30 | Verfahren für den sequenziellen aufbau einer konversionsschicht auf bauteilen umfassend stahloberflächen |
Country Status (7)
Country | Link |
---|---|
US (1) | US20240124982A1 (zh) |
EP (2) | EP4112773A1 (zh) |
JP (1) | JP2024524451A (zh) |
KR (1) | KR20240025553A (zh) |
CN (1) | CN117580973A (zh) |
CA (1) | CA3225205A1 (zh) |
WO (1) | WO2023275270A2 (zh) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040129346A1 (en) * | 2001-03-06 | 2004-07-08 | Thomas Kolberg | Method for coating metallic surfaces and use of the substrates coated in this manner |
EP1455002A1 (en) | 2002-12-24 | 2004-09-08 | Nippon Paint Co., Ltd. | Pretreatment method for coating |
EP2318566A1 (de) | 2008-08-12 | 2011-05-11 | Henkel AG & Co. KGaA | Sukzessive korrosionsschützende vorbehandlung von metalloberflächen in einem mehrstufenprozess |
US20130230425A1 (en) * | 2011-09-02 | 2013-09-05 | Ppg Industries Ohio, Inc. | Two-step zinc phosphating process |
EP2649219A2 (en) * | 2010-12-07 | 2013-10-16 | Henkel AG & Co. KGaA | Metal pretreatment composition containing zirconium, copper, and metal chelating agents and related coatings on metal substrates |
EP2971234A1 (en) | 2013-03-15 | 2016-01-20 | PPG Industries Ohio, Inc. | Method for preparing and treating a steel substrate |
WO2021071574A1 (en) * | 2019-10-10 | 2021-04-15 | Ppg Industries Ohio, Inc. | Systems and methods for treating a substrate |
-
2021
- 2021-07-02 EP EP21183374.4A patent/EP4112773A1/de not_active Withdrawn
-
2022
- 2022-06-30 WO PCT/EP2022/068099 patent/WO2023275270A2/de active Application Filing
- 2022-06-30 JP JP2023580862A patent/JP2024524451A/ja active Pending
- 2022-06-30 KR KR1020237045040A patent/KR20240025553A/ko unknown
- 2022-06-30 CA CA3225205A patent/CA3225205A1/en active Pending
- 2022-06-30 CN CN202280046241.2A patent/CN117580973A/zh active Pending
- 2022-06-30 EP EP22741234.3A patent/EP4363632A2/de active Pending
-
2023
- 2023-12-18 US US18/543,174 patent/US20240124982A1/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040129346A1 (en) * | 2001-03-06 | 2004-07-08 | Thomas Kolberg | Method for coating metallic surfaces and use of the substrates coated in this manner |
EP1455002A1 (en) | 2002-12-24 | 2004-09-08 | Nippon Paint Co., Ltd. | Pretreatment method for coating |
EP2318566A1 (de) | 2008-08-12 | 2011-05-11 | Henkel AG & Co. KGaA | Sukzessive korrosionsschützende vorbehandlung von metalloberflächen in einem mehrstufenprozess |
EP2649219A2 (en) * | 2010-12-07 | 2013-10-16 | Henkel AG & Co. KGaA | Metal pretreatment composition containing zirconium, copper, and metal chelating agents and related coatings on metal substrates |
US20130230425A1 (en) * | 2011-09-02 | 2013-09-05 | Ppg Industries Ohio, Inc. | Two-step zinc phosphating process |
EP2971234A1 (en) | 2013-03-15 | 2016-01-20 | PPG Industries Ohio, Inc. | Method for preparing and treating a steel substrate |
WO2021071574A1 (en) * | 2019-10-10 | 2021-04-15 | Ppg Industries Ohio, Inc. | Systems and methods for treating a substrate |
Also Published As
Publication number | Publication date |
---|---|
WO2023275270A3 (de) | 2023-03-09 |
JP2024524451A (ja) | 2024-07-05 |
WO2023275270A2 (de) | 2023-01-05 |
CN117580973A (zh) | 2024-02-20 |
KR20240025553A (ko) | 2024-02-27 |
US20240124982A1 (en) | 2024-04-18 |
EP4363632A2 (de) | 2024-05-08 |
CA3225205A1 (en) | 2023-01-05 |
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