EP3892583A1 - Dispositif de remplissage d'un récipient d'un produit de remplissage - Google Patents

Dispositif de remplissage d'un récipient d'un produit de remplissage Download PDF

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Publication number
EP3892583A1
EP3892583A1 EP21168606.8A EP21168606A EP3892583A1 EP 3892583 A1 EP3892583 A1 EP 3892583A1 EP 21168606 A EP21168606 A EP 21168606A EP 3892583 A1 EP3892583 A1 EP 3892583A1
Authority
EP
European Patent Office
Prior art keywords
container
filling
filling product
bar
filled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21168606.8A
Other languages
German (de)
English (en)
Inventor
Rupert Meinzinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP3892583A1 publication Critical patent/EP3892583A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/16—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/225—Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2634—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for vacuum or suction filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688—Means for filling containers in defined atmospheric conditions
    • B67C2003/2697—Means for filling containers in defined atmospheric conditions by enclosing the container partly in a chamber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C2007/0066—Devices particularly adapted for container closing

Definitions

  • the present invention relates to a device for filling a container with a filling product in a beverage filling plant, preferably for filling a carbonized filling product, such as beer, soft drinks or mineral water.
  • a large number of different methods and devices for filling filling products in beverage filling systems are known.
  • carbonated filling products such as beer, mineral water or soft drinks
  • CO 2 for example, is used here as the tensioning gas.
  • the CO 2 bound in the carbonized filling product is filled in against the increased CO 2 pressure when it is filled into the container to be filled, so that release of the CO 2 from the filling product can be reduced or completely prevented.
  • This process is also known as the back pressure filling process. In this way, the foaming of the filling product in the container to be filled can be reduced or avoided, so that in this way the filling process is accelerated overall.
  • the container is first evacuated, then flushed with the tensioning gas, then evacuated again, in order then to be brought to the appropriate tensioning pressure before the actual filling with the tensioning gas before the filling product is introduced.
  • a defined gas atmosphere can be created in the container, in particular a largely oxygen-free atmosphere, which is particularly desirable for beer or other oxygen-sensitive products
  • a filling level correction can also be carried out in a pre-tensioned and filled container by pushing the filling product back into the filling product reservoir via a return gas tube which is immersed in the filling product filled into the container.
  • This can be achieved, for example, by further subjecting the filled container to a tensioning gas, for example CO 2 , which is under increased pressure.
  • the filling product is then pressed out of the container via the return gas tube until the return gas tube is no longer immersed in the filling product and the tension gas escapes from the filled container directly via the return gas tube into the filling product reservoir.
  • the interior of the container and the pressure in the gas space above the filling product in the filling product reservoir can be kept at the same overpressure level while the filling product flows into the container.
  • a so-called vacuum filling method in which still liquids are introduced into a pre-evacuated container to be filled. An exact filling level correction takes place in such a way that a suction pipe is immersed in the container filled with the filling product and the filling product is withdrawn from the container again by a negative pressure applied to the suction pipe until the desired filling level, which is defined by the lower edge of the suction pipe, is reached.
  • the suction tube is in fluid connection with the negative pressure applied above the filling product in the filling product reservoir, so that the liquid can be sucked off quickly and the filling product can be held in the suction tube without dripping. Examples of such vacuum fillers can be found in DE 83 08 618 U1 and the DE 83 08 806 U1 .
  • Vacuum fillers such as the Krones types VV, VVHK, VVHL, enable a correction phase after the filling phase has been completed.
  • the vacuum created in the ring bowl is connected to a return air pipe.
  • the filling level can be controlled via the immersion depth of the return air pipe in the respective container to be filled.
  • the interior of the container and the space above the filling product in the filling product reservoir can be brought to the same negative pressure level.
  • a beverage filling machine in which CO 2 -free, i.e. non-carbonized, beverages can be filled into containers.
  • the filling points of the beverage filling machine run in an evacuated interior of the filler housing.
  • An evacuation of the container is achieved simply by inserting the respective container into the filler housing.
  • the containers are evacuated by the negative pressure prevailing in the filler housing, then fed to the respective filling stations and then filled. Since the containers are introduced into the interior of the filler housing via a sluice wheel and are discharged from the filler housing after filling, the negative pressure that can be achieved in the filler housing is severely limited.
  • Filling a filling product into a pre-tensioned container is also known for maintaining sterility, for example from US Pat DE 41 26 136 A1 known.
  • a device for filling a container with a filling product in a beverage filling system comprising a filling product feed for feeding the filling product and a filling product line which can be brought into fluid-tight contact with the container to be filled, a vacuum device for evacuating a container to be filled and also a Control device.
  • the control device is set up to first evacuate the container by means of the vacuum device and then to introduce the filling product into the evacuated container.
  • a method for filling a container with a filling product can be carried out in a beverage filling system, comprising providing the filling product under an overpressure and evacuating the container to be filled to achieve a negative pressure.
  • the filling product under overpressure is introduced into the underpressure container.
  • the flow of the filling product into the container can be accelerated. In this way, in particular, the container to be filled can be suddenly filled with the filling product.
  • the container Before the filling product is introduced, the container is preferably evacuated to a negative pressure with an absolute pressure of 0.5 to 0.05 bar, preferably 0.3 to 0.1 bar, particularly preferably 0.1 bar.
  • an absolute pressure of 0.5 to 0.05 bar, preferably 0.3 to 0.1 bar, particularly preferably 0.1 bar.
  • the interior of the container is evacuated in such a way that no gas is displaced by the filling product during filling with the filling product and accordingly no gas has to flow out of the interior of the container. Rather, the entire opening cross-section of the container can be used to allow the filling product to flow in. In other words, only a flow of filling product directed into the container occurs here.
  • the filling of the filling product is further assisted by the pressure difference provided between the negative pressure in the container to be filled and the overpressure in the filling product reservoir.
  • the filling product is provided under an overpressure which corresponds to the ambient pressure, preferably under an absolute pressure of 1 bar.
  • the overpressure is designed as overpressure in relation to the underpressure in the container, so that there is a pressure gradient between the filling product provided and the container.
  • the overpressure can also correspond to the saturation pressure of the filling product and preferably be at an absolute pressure of 1.1 bar to 6 bar.
  • the presence of the overpressure at the respective saturation pressure can counteract the release of CO 2 in the case of a carbonized filling product.
  • the overpressure is above the saturation pressure of the filling product and is preferably below an absolute pressure of 1.6 bar to 9 bar.
  • a high overpressure, in particular above the saturation pressure of the filling product, can ensure that the CO 2 in the filling product is saturated and at the same time the pressure gradient between the filling product provided and the container is even greater in order to accelerate the filling process even further.
  • a sudden filling of the container can be achieved via the pressure gradient provided between the filling product and the container.
  • a conventional beer bottle can be filled with the filling product in approximately 0.3 seconds, compared to the conventional filling time of approximately 4.5 seconds.
  • the sudden filling takes place essentially at the beginning of the filling process.
  • the pressures between the pressure in the headspace of the container and the pressure of the filling product provided under excess pressure can also take place, since the residual gas in the container is now at atmospheric pressure or can rise to the pressure provided by the filling product.
  • the pressure difference achieved or the equalization of the pressures depends on the initial pressures and in particular on the initial negative pressure in the container to be filled.
  • the pressure curve in the container to be filled during filling is dependent on the pressure in the container to be filled at the beginning of the filling process and thus also on the residual gas in the container.
  • the container is filled by the filling product in such a way that the filling product shares the remaining space with the residual gas.
  • the pressure in the container increases accordingly.
  • the resulting pressure curve can therefore also be used to determine the respective filling state of the container and, for example, the end of filling to be achieved can also be determined on this basis.
  • the container to be filled is particularly preferably evacuated once before the actual evacuation for filling the container with the filling product and then flushed with a flushing gas, whereupon the container is then is again evacuated to the above-mentioned negative pressure and then the filling product into the container thus evacuated is filled.
  • the residual gas which is located in the container is a largely defined gas, for example CO 2 , in order to enable the container to be filled to be filled in a defined atmosphere and, in particular, a low-oxygen atmosphere. In this way, a longer storage period can be achieved and oxygen-sensitive products such as beer can also be filled.
  • the filled container is preferably pressurized with a tensioning gas under an absolute pressure of 2 bar to 9 bar, preferably under an absolute pressure of 3.5 bar to 7 bar, particularly preferably under an absolute pressure of 3.8 bar to 5, 5 bar.
  • a tensioning gas under an absolute pressure of 2 bar to 9 bar, preferably under an absolute pressure of 3.5 bar to 7 bar, particularly preferably under an absolute pressure of 3.8 bar to 5, 5 bar.
  • An inert gas for example CO 2 can particularly preferably be used as the tensioning gas.
  • the filled container When the filled container is charged with a tension gas under increased pressure, for example with CO 2 , the foam of the filler product in the head space of the filled container can be pushed back and pressed into the container. Furthermore, the filling product line can be emptied of foam and residual filling product. In addition, by applying the tension gas to the container, a renewed binding or loosening of the CO 2 in the filling product can be promoted, so that the settling time for the filling product in the filled container can be reduced and a discharge or closing of the filled container can be prepared accordingly can.
  • a tension gas under increased pressure for example with CO 2
  • the overpressure of the tensioning gas, with which the filled container is acted upon after the filling product has been introduced particularly preferably corresponds to the overpressure with which the filling product is provided.
  • Carbonated beverages are preferably filled with the device mentioned. Contrary to the prejudice present in the prior art that filling a container to be filled with a carbonized filling product is not possible if the container has a negative pressure or a vacuum, the device proposed here and the method that can be carried out with this means that the Container with a filling product possible when the container is under a negative pressure or has a vacuum and the filling product reservoir is under an overpressure.
  • the filled container is preferably closed without the interior of the container being exchanged with the environment.
  • the filled container is particularly preferably closed after filling and possibly after the container has been subjected to a tensioning gas, without the pressure conditions in the head space of the filled container being changed and in particular without the filled container being brought into contact with the environment.
  • the container After filling with the filling product, the container is preferably closed without releasing the container to ambient pressure, in order to achieve foaming, overflow or spurting out of the filling product. So there is no need to wait for the filling product to settle down, but the closing can be carried out directly.
  • the filled container is preferably under an overpressure at an absolute pressure of 2 bar to 9 bar, preferably under an overpressure at an absolute pressure of 2.5 bar to 6 bar, or under an overpressure that corresponds to the saturation pressure of the filling product, preferably at a Absolute pressure of 1.1 bar to 6 bar, or under an overpressure which is above the saturation pressure of the filling product, preferably under an absolute pressure of 1.6 bar to 9 bar.
  • the overpressure under which the filled container is closed is preferably the overpressure provided by the tensioning gas.
  • the actual closing of the filled container can be carried out by means of well-known closers with well-known closures.
  • the filled containers can be closed accordingly, for example with crown caps, stoppers, screw caps or roll-up closures.
  • a soft-walled container for example a PET container or another thin-walled plastic container
  • Evacuating a soft-walled container is made possible by introducing the container into an evacuable chamber and also evacuating the chamber before or during the evacuation of the container to be filled.
  • a filler chamber can be evacuated or a separate space surrounding the respective container can be provided, which enables evacuation so that the pressure conditions on the inside and on the outside of the evacuated container to be filled are the same.
  • soft-walled containers can also be filled using the proposed method.
  • the container Before evacuation, the container is preferably connected in a fluid-tight manner to a filling product line for supplying the vacuum, the tensioning gas and the filling product.
  • At least one aroma and / or a beverage additive and / or a beverage component is preferably metered into the interior of the plastic container.
  • drink additives are also understood to mean syrup and / or preservatives.
  • the method described above makes it possible to additionally provide an aroma meter for metering in aromas and / or beverage additives and / or beverage components, so that an advantageous change between different flavors is possible.
  • a closer is particularly preferably provided, by means of which the filled container can be closed without relieving the container to ambient pressure. Relief of the filled container can thus be avoided and the filling process can be accelerated, since it is not necessary to wait for the filling product to calm down before closing to avoid foaming over, shooting out and overflowing of the filling product. Rather, the sealing takes place under the same conditions, in particular under the same pressure conditions, as the filling.
  • the actual closing of the filled container can be carried out by means of well-known closers with well-known closures.
  • the capper can accordingly be, for example, a crown cap, a stopper, a screw cap or a roll-on cap.
  • a closing head which has a closing head space which is sealed off from the environment, which contains the filling product line and a closer takes up together with the mouth of the container.
  • the closing head space for receiving the container can be opened and closed, and preferably has two closing head jaws which can be opened and closed for receiving the container and preferably for feeding in a container closure.
  • the filling product feed can advantageously be pressurized and is preferably designed as a filling product reservoir with a pressurized gas space above a filling product level, or as a line filled with the filling product and under pressure, particularly preferably a pressurized black-filled line.
  • the filling product line has the same cross section as the opening cross section of the container to be filled and in particular the complete opening cross section of the container to be filled can be used for filling in the filling product.
  • the entire cross section of the mouth filling of the filling product can be achieved particularly quickly.
  • an aroma metering device for metering in an aroma and / or a beverage additive and / or a beverage component into the interior of the plastic container.
  • the aroma meter can be provided, for example, in the form of a hose pump, by means of which the aroma and / or the beverage additive and / or the beverage component is pumped and metered in from a corresponding reservoir.
  • a filling system for filling a filling product into a container comprising a filler with filling points for filling the container with the filling product according to the method described above and a closure device with closure points arranged downstream of the filler for closing the filled container.
  • the number of filling points essentially corresponds to the number of closing points.
  • the capper and filler can have the same dimensions have and particularly preferably be integrated with one another. Such an arrangement is made possible by the significantly increased filling speed of the method, since the time periods for filling the containers to be filled and for closing the containers to be filled are equal to one another.
  • the number of filling points corresponds to 1 to 3 times, preferably 1 to 2 times, the number of closure points.
  • the capper can therefore only be made insignificantly smaller than the filler.
  • the number of closure points corresponds to 1 to 3 times, preferably 1 to 2 times, the number of filling points.
  • the filler can therefore be made smaller than the capper. This configuration can also be implemented due to the significantly reduced filling times.
  • Figure 1 shows schematically a device 1 for filling a container 100 with a filling product 110.
  • the filling product 110 to be filled is received in a filling product feed arranged above the container 100 in the form of a filling product reservoir 2, which can be provided, for example, in the form of a central vessel or a ring vessel of a rotary filler.
  • the filling product 110 is present in the lower part of the filling product reservoir 2, so that a gas space 20 is formed above the filling product 110 in the filling product reservoir 2.
  • a corresponding gas or gas mixture is present in the gas space 20, depending on the respective filling product 110 to be filled.
  • the gas space 20 will have CO 2 , which is preferably present at an overpressure, which means that the CO 2 bound in the carbonated beverage is not released.
  • the oxygen can be displaced from the gas space 20 by the CO 2 , so that there is hardly any or no oxygen in the filling product reservoir 2, which is particularly preferred in the case of filling products that are sensitive to oxygen, such as beer.
  • another inert gas can also be present in the gas space 20, which enables particularly careful handling of the filling product 110.
  • a filling product line 3, which comprises a centering bell 30, is shown schematically in the figure.
  • the container 100 to be filled is pressed with its mouth 102 in a sealing manner against the centering bell 30, so that a gas-tight and liquid-tight connection is formed.
  • the filling product 110 can pass from the filling product reservoir 2 via the filling product line 3 into the interior of the container 100 via a filling product valve 32.
  • the filling product valve 32 controls the beginning and end of filling, so that the container 100 is filled with a predetermined amount of filling product 110.
  • the end of filling and thus the closing of the filling product valve 32 can be determined, for example, by reaching a predetermined filling level N in the container 100, by reaching a predetermined filling weight and / or by reaching a predetermined filling volume.
  • a metering chamber can also be provided, into which the filling product is pre-metered and then also present in this metering chamber under the overpressure. The filling process ends when the dosing chamber is empty.
  • the pressure curve in the container 100 to be filled can be viewed during the filling process with the filling product 110 and the filling process and the end of filling can be controlled on the basis of the pressure curve.
  • the end of filling can be reached when a certain pressure inside the container 100 is exceeded.
  • a pressure sensor 38 can be provided in the filling product line 3 which monitors the pressure conditions in the container 100 during the filling process.
  • a throttle valve 36 can be provided upstream of the filling product valve 32 in the product-carrying line, by means of which the maximum flow rate can be controlled when the filling product valve 32 is open.
  • the course of the filling process can be influenced in a targeted manner and, for example, only a reduced flow rate can be provided towards the end of the filling process in order, for example, to enable the end of filling to be reached exactly.
  • a vacuum device 4 is provided, which can also be brought into communication with the filling product line 3 and thus also with the interior of the container 100 via a vacuum valve 40.
  • the interior of the container 100 can be evacuated by means of the vacuum device 4 and the gas located in the interior of the container 100 can be pumped out accordingly.
  • the pressure that can be provided with the vacuum device 4 in the interior of the container 100 is preferably an absolute pressure of 0.5 bar to 0.05 bar, preferably 0.3 bar to 0.1 bar, particularly preferably approx. 0.1 bar.
  • a large part of the gas located in the interior of the container can be pumped out by means of the vacuum device 4.
  • the gas space 20 of the filling product reservoir 2 can be subjected to an overpressure via a pressure line 22, so that the filling product reservoir 2 is under pressure as a whole.
  • the gas received in the gas space 20 of the filling product reservoir 2 is preferably an inert gas and particularly preferably CO 2 , especially when the filling product 110 is a carbonated beverage, for example beer, a soft drink or mineral water.
  • the filling product 110 is a carbonized filling product, by supplying CO 2 via the pressure line 22 into the gas space 20 above the filling product 110, such a pressure can be provided that the CO 2 is prevented from being released from the filling product 110.
  • An absolute pressure of 1 bar to 9 bar is particularly preferably provided here, preferably an absolute pressure of 2.5 bar to 6 bar, particularly preferably an absolute pressure of 2.8 bar to 3.3 bar, is maintained in the gas space 20.
  • the filling product 110 is provided in the filling product reservoir 2 under an overpressure which corresponds to the ambient pressure, preferably under an absolute pressure of 1 bar.
  • the filling product 110 can also be provided in the filling product reservoir 2 under an overpressure which corresponds to the saturation pressure of the filling product 110, preferably at an absolute pressure of 1.1 bar to 6 bar.
  • the filling product 110 can also be provided in the filling product reservoir 2 under an overpressure that is above the saturation pressure of the filling product 110, preferably under an absolute pressure of 1.6 bar to 9 bar.
  • the container 100 can be evacuated before the actual filling with the filling product 110.
  • the vacuum valve 40 when the vacuum valve 40 is open, the gas which is located in the container 100 is drawn off via the vacuum device 4. If the container 100 is connected to the centering bell 30, for example coming from the ambient atmosphere, the ambient air in the container 100 is drawn off via the vacuum device 4. If a gas atmosphere, for example an inert gas or CO 2 , has already been applied to the container 100, the vacuum device 4 accordingly pumps this gas atmosphere out of the container 100.
  • the vacuum device 4 is preferably designed such that it can provide a significant negative pressure in the container 100, for example in the range of an absolute pressure of 0.5 to 0.05 bar.
  • the valves in particular the filling product valve 32 and the vacuum valve 40, are activated via a control device 7.
  • the control device 7 can either be designed as an analog control, or expediently as a programmed control, for example in the form of a PC or industrial PC.
  • the control device 7 can also be a module of the entire system control of a rotary filler, a rotary closer or a filling system.
  • the control device 7 is set up to carry out the method described below and is programmed in particular to carry out this method and to control the corresponding system components. Correspondingly, the valves and components are activated one after the other in such a way that the method takes place in the form described.
  • control device 7 is connected to sensors and transmitters which, for example, monitor the pressure conditions in the container 100 or in the filling product line 3 connected to the container 100 and in the filling product reservoir 2.
  • the filling method which by means of the device 1 according to Figure 1 can be carried out, now provides for the loading of the filling product reservoir 2 or the gas space 20 of the filling product reservoir 2 with an overpressure.
  • the overpressure can be provided, for example, by supplying a corresponding gas under pressure via the pressure line 22.
  • the filling product feed 2 can also be provided in the form of a line in which the filling product 110 is guided under pressure.
  • a so-called black-filled line that is to say completely filled and without a gas space, can be used with particular preference.
  • the interior of the container 100 is evacuated via the vacuum device 4 with the filling product valve 32 closed and the vacuum valve 40 open and brought to a corresponding negative pressure. If the predetermined negative pressure, for example 0.1 bar, is reached in the container 100, the vacuum valve 40 is closed and the filling product valve 32 is opened. Due to the large pressure difference between the interior of the container 100, in which there is a negative pressure, and the filling product reservoir 2, in which there is an overpressure, there is a Sudden filling of the container 100 with the filling product 110. The filling process can thus be carried out very quickly and is accordingly also ended quickly.
  • the predetermined negative pressure for example 0.1 bar
  • the filling product can also be displaced over the entire opening cross-section d the mouth 102 of the container 100 flow away into the container 100.
  • the filling process can be achieved at least over the largest area of the filling process with a fluid flow in only one direction, namely a fluid flow which is directed exclusively into the container 100.
  • a counterflow of a fluid for example a gas, does not take place, since a displacement of gas from the container 100 into the filling product line 3 and / or into the filling product reservoir 2 does not take place.
  • by filling the container 100 only the negative pressure in the container 100 is slowly reduced. Only towards the end of the filling process, when there is a slow rise in the pressure in the head space K of the container 100, i.e. the space above the filling level N of the filling product 110 in the container 100, and possibly an adjustment of the pressure conditions in the container 100 to the pressure conditions comes in the filling product line 3, the inflow of the filling product 110 from the filling product reservoir 2 will slow down.
  • the overpressure in the filling product reservoir 2 remains essentially constant over time. During the filling process, however, the pressure in the container 100 rises because of the filling product 110 flowing in. If the negative pressure in the container 100 to be filled is selected such that the pressure in the container 100 and in particular in the head space K has exceeded a certain level at the end of the filling process, the increasing pressure can also regulate the flow of filling product flowing into the container 100 will. Accordingly, the flow of filling product slows down towards the end of the filling process, so that reaching the end of filling can be easily supported and the filling product valve 32 can then be closed.
  • the in Figure 1 1 shown device for filling a container 100 with a filling product 110 a very fast, abrupt filling of the filling product 110 into the container 100 can be achieved by the fact that there is a large pressure gradient between the filling product reservoir 2 and the interior of the container 100 and thus achieves a high flow rate can be, since the filling product is virtually pressed into the container 100 by the pressure gradient (from the perspective of the filling product reservoir 2) and sucked (from the perspective of the container 100).
  • the negative pressure in the container 100 to be filled ensures that there is a fluid flow directed exclusively into the container 100 and that no gas flow in the opposite direction occurs, so that the container can be filled using the entire opening cross-section d of the opening 102 of the container .
  • the proposed method can be used to fill the container 100 to be filled suddenly, so that the filling process can be carried out more quickly overall. This can either result in a higher capacity for a given filler size, or else a filler, for example a rotary filler, can be designed with smaller dimensions and a reduced number of filling points.
  • the number of filling points preferably corresponds essentially to the number of closing points. In a further development, the number of filling points preferably corresponds to 1 to 2 times the number of closing points. A particularly compact filling system can thus be provided.
  • FIG. 2 A further development of the device 1 is shown, wherein in addition to the filling product reservoir 2, which is connected to the filling product line 3 via the filling product valve 32, and the vacuum device 4, which is connected to the filling product line 3 via the vacuum valve 40, a tensioning gas device 5 is also provided, which can also be connected to the filling product line 3 via a tensioning gas valve 50.
  • the tensioning gas valve 50 can also be activated by means of the control device 7.
  • the control device 7 is set up in such a way that the described method runs.
  • CO 2 for example, can be introduced into the container 100 via the filling product line 3 by means of the tensioning gas device 5.
  • Another inert gas can also be used as tensioning gas.
  • the tensioning gas can act on the filled container 100 under an absolute pressure of 2 bar to 9 bar, preferably under an absolute pressure of 3.5 bar to 7 bar, particularly preferably under an absolute pressure of 3.8 bar to 5.5 bar.
  • the tensioning gas device 5 is connected to the gas space 20 of the filling product reservoir 2.
  • the gas to be supplied to the container 100 in this way is correspondingly under the same pressure as the gas received in the gas space 20 and it is accordingly also the same gas.
  • a preferred filling method which is a further development of the to Figure 1
  • the filling method described above enables the container 100 to be evacuated by opening the vacuum valve 40 with the filling product valve 32 and the clamping gas valve 50 closed by means of the vacuum device 4.
  • 90% of the atmospheric oxygen is correspondingly out of the container 100 removed.
  • the vacuum valve 40 is closed and the tensioning gas valve 50 is opened, and corresponding tensioning gas, for example CO 2 , is introduced into the container 1 via the tensioning gas device 5.
  • the tensioning gas valve 50 is closed again and the vacuum valve 40 is opened again so that the gas mixture can again be withdrawn from the container 100 via the vacuum device.
  • the pressure in the container 100 is reduced to 0.1 bar a 99% reduction in the oxygen content in the container 100 compared to the initial state is achieved.
  • the tensioning gas valve 50 can again be opened and tensioning gas can be introduced into the filling product line 3 via the tensioning gas device 5.
  • the negative pressure still present in the head space K or in the container 100 is reduced and instead an overpressure is built up or an overpressure already present in the head space K is increased further.
  • residual filling product located in the filling product line 3 is pressed into the container 100 by the inflowing tension gas.
  • this foam can be pushed back into the container 100 so that there is essentially no filling product, in particular no filling product foam, in the filling product line 3.
  • a tension gas for example CO 2
  • an increased pressure for example at 1.1 to 3 bar, preferably at 2 bar
  • a carbonized filling product 110 in the container can also be released 100 can be suppressed or a renewed binding of CO 2 released during the filling process can be supported by the increased pressure.
  • FIG. 3 a further device 1 is shown schematically, the structure of which is shown in FIG Figure 2 resembles.
  • the container 100 can in turn via the filling product line 3 with the one from a filling product supply
  • Fill product 110 supplied in the form of fill product reservoir 2 can be filled.
  • a corresponding tensioning gas device 5 or a vacuum device 4 can be used to supply vacuum or tensioning gas to the container 100.
  • the tensioning gas and the vacuum are conducted in a combined gas line 45.
  • a shut-off valve 34 is provided which closes off the gas line 45 of the vacuum device 4 and the tensioning gas device 5, which is combined here, from the filling product line 3.
  • the shut-off valve 34 is also activated via the control device 7.
  • the control device 7 is set up accordingly in such a way that the described method runs.
  • the foam space C has a volume which corresponds to the head space K plus the section of the filling product line 3 between the mouth 102 of the filled container 100 and the filling product valve 32 and the shut-off valve 34.
  • the foam space C is preferably to be kept as small as possible in order to achieve, when the container 100 is suddenly filled with the filling product 110, that only a limited amount of foam is present, in particular when a carbonized filling product 110 is being filled.
  • the pressurized tensioning gas for example CO 2
  • the tensioning gas device 5 By charging the foam space C or the filling product line 3 with the pressurized tensioning gas, for example CO 2 , from the tensioning gas device 5, it can be achieved that the foam is pressed out of the foam space C into the container 100.
  • the tensioning gas device 5 By minimizing the foam space C, it can be achieved here that all foam is already pressed into the container 100 via the tensioning gas device 5 by means of a moderate predetermined excess pressure.
  • the filling accuracy is also increased if the foam space C contains only a moderate volume. After the filling product valve 32 has been switched off, the remaining filling product in the foam space C only has an insignificant influence on the filling level N, so that precise filling is possible.
  • the ratio of foam space C to head space K is 1.1 to 3, preferably approx. 2, so that the filling product foam can be fully introduced by introducing the tension gas into the container 100.
  • Figures 4 to 7 show preferred embodiments of part of a device 1 for filling a schematically indicated container 100 with a filling product.
  • a closing head 6 is provided here, which is used to fill the container 100 and to close the filled container 100.
  • the container 100 to be filled is held with its mouth area 102 on the closing head 6 in a sealed manner.
  • the closing head 6 has a container seal 600, which accordingly comes into sealing contact with the mouth area 102 of the container 100.
  • the closing head 6 has a closing head space 60 which is in communication with the interior of the container via the opening protruding into the closing head space 60.
  • a filling product line 3 is also provided which has a centering bell 30 which has a seal 300 which can be placed sealingly on the mouth 102 of the container 100 in order to provide a gas-tight and fluid-tight connection.
  • a fluid-tight and gas-tight seal between the filling product line 3 and the interior of the container 100 can be made.
  • the filling product line 3 can be shifted together with the centering bell 30 in the displacement direction X such that the filling product line 3 with the centering bell 30 is advanced so that it is placed directly on the mouth 102 of the container 100 in a sealing manner.
  • the passage of the filling product line 3 into the sealing head space 60 is sealed off by means of filling product line seals 620, so that the sealing head space 60 is sealed off from the environment, even if the fluid product line 3 is displaced in the displacement direction X.
  • a closer 62 is also provided, which holds a container closure 104 via a magnet 622, the container closure 104 being designed here in the form of a crown cap.
  • the closer 62 can be lowered in the Y direction of lift and are raised, the closer sealing the closing head space 60 from the environment via a closer seal 640.
  • the sealer 62 is arranged coaxially to the container axis 106 of the container 100 and thus also coaxially to the mouth 102 of the container 100 in order to be able to reliably apply the container closure 104 to the container 100.
  • the closing head 6 is shown in a top view, it being evident that the closing head 6 has two closing head jaws 64, 66 which, as can also be seen, for example, from Figure 6 directly results, can be opened and closed.
  • the closing head space 60 which in Figure 6 shown, can be formed around the mouth 102 of the container 100 by a corresponding closing of the closing head jaws 64, 66.
  • the closer 62 is arranged above the mouth 102 of the container 100 in order to enable the container 100 to be closed accordingly.
  • the filling process results in such a way that, for example, in Figure 7 shown schematically, the closing head 6 is closed and keeps the container 100 sealed in such a way that the mouth 102 of the container 100 lies in the closing head space 60.
  • a direct connection of the filling product line 3 and thus the interior of the container 100 with a filling product reservoir 2, with a vacuum device can be established 4 and be formed with a tensioning gas device 5.
  • the container 100 is first of all particularly preferably flushed with CO 2 , for which purpose an evacuation first takes place via the vacuum device 4 and then the container 100 is flooded with CO 2. Thereafter, the filling product is pumped out again via the vacuum device 4 and then the filling product is introduced into the vacuum created in this way or the negative pressure in the container 100 by opening the filling product valve 32. Accordingly, the container 100 is suddenly filled with the filling product 110.
  • the sealing of the centering bell 30 with the interior of the container 100 is broken, for example by lifting the centering bell 30.
  • the filling product line 3 is withdrawn in such a way that the centering bell 30 is in the, for example, in Figure 4 shown parking position is withdrawn.
  • the closing head space 60 is now also acted upon by the tensioning gas, since when the filling product line 3 is withdrawn, the filling product line 3 then enters into fluid connection with the closing head space 60. Accordingly, in the retracted position of the centering bell 30, as shown in FIG Figure 4 is shown, the closing head space 60 can also be acted upon by the tensioning gas, for example CO 2, via the filling product line 3. In a variant, the closing head space 60 can also be charged with tensioning gas before the container 100 is filled, this preferably being achieved via a centering bell 30 which is not yet sealingly attached to the container 100.
  • the tensioning gas for example CO 2
  • the pressure present in the container 100 does not relax, but the pressure applied by the tensioning gas device 5 continues to be maintained and applied to the interior of the container 100.
  • the CO 2 is prevented from being released or the filling product is prevented from being released from the container 100 through the mouth 102 and that the same state is maintained which is maintained after the container 100 has been suddenly filled and the head space of the container is subsequently applied 100 is reached with the tensioning gas.
  • the filling product can be prevented from overflowing or foaming over or spilling out, since the pressure level in the container 100 is not changed even when the connection between the filling product line 3 and the mouth 102 is released.
  • the closer 62 can be lowered and the container closure 104, for example the crown cap, can be applied to the container 100.
  • the closing of the container 100 takes place accordingly under the pressure that is present in the closing head space 60, that is to say under an overpressure.
  • the pressure in the closure head space 60 can be released. In the exemplary embodiment shown, this is achieved in that the closing head jaws 64, 66 are opened. Then the completely filled and closed container 100 can be discharged.
  • the sealing head jaws 64, 66 are provided with a large number of seals which make it possible to provide both a secure seal for the mouth area 102 of the container 100 and a secure seal for the movable filling product line 3 or for the closer 62 when the sealing head jaws 64, 66 are in the closed position, such as for example in FIG Figure 5 shown are arranged.
  • the respective components are accommodated in the closing head jaws 64, 66 via corresponding recesses.
  • the filling product line 3 with the centering bell 30 and the closer 62 remain relatively in the same position when the closing head jaws 64, 66 are opened and closed. In the open position of the closing head jaws 64, 66, not only can the container 100 to be filled be picked up, but a new container closure 104 can also be transferred to the closer 62.
  • the closing device 62 and the filling product line 3 with the centering bell 30 in the closed closing head space 60 it can accordingly be achieved that after the container 100 has been filled, the container 100 can be closed without the container 100 being relieved or without being relieved change the pressure ratios between filling and closing.
  • This overpressure can preferably be at an absolute pressure of 2 bar to 9 bar, particularly preferably at an overpressure with an absolute pressure of 2.5 bar to 6 bar, or at an overpressure which corresponds to the saturation pressure of the Filling product 110 corresponds, preferably at an absolute pressure of 1.1 bar to 6 bar, or at an excess pressure which is above the saturation pressure of the filling product 110, preferably at an absolute pressure of 1.6 bar to 9 bar.
  • the above-mentioned excess pressures can prevent the CO 2 from being released from the carbonized, abruptly filled filling product 110, especially when using CO 2 as tension gas, and thus prevent the filling product 110 from foaming over, leaking or shooting out of the mouth 102 of the container 100 after removal the centering bell 30 can be prevented.
  • the arrangement described provides a combined system of capper and filler, in which the number of filling organs essentially corresponds to the number of closing organs.
  • the number of filling points particularly preferably corresponds to 1 to 2 times the number of closing points.
  • filling elements and closing elements can also be provided in different rotary carousels, but the number of filling elements and closing elements is essentially the same.
  • the different process steps for example opening and closing valves, advancing or retracting or pivoting the centering bell 30, raising and lowering the closer 62 or opening and closing the closing head jaws 64, 66 are all, or at least to a large extent, via the Control device 7 controlled.
  • the control device is set up and designed such that the method steps run as described.
  • Figure 8 shows a variant of a sealing head 6 in which the filling product line 3 is not, as in FIG Figures 4 to 7 shown, is displaceable along its length, but is pivotable about an axis of rotation 320 around.
  • the filler bell 30 with its respective seal 300 with the mouth 102 of the container 100 can be filled by appropriately positioning the centering bell 30 over the mouth 102 and after the filling process has been completed, the filling product line 3 can move around the pivot axis 320 in the closure head space 60 into a parking position can be pivoted, whereupon the closer 62 can close the container 100.
  • a filling product valve 32 which is designed as a cone seat valve, as well as a shut-off valve 34, also designed as a cone seat valve, which shuts off the combined gas line 45, which either provides a Vacuum or the provision of a tensioning gas via the filling product channel 3 allows.
  • the lines and valves extend along the axis of rotation 320 in order to achieve the simplest possible connection of the fluid-carrying lines.
  • the closing head space 60 can in turn be charged with the tensioning gas via the filling product line 3.
  • the closing head space 60 can be charged with the tensioning gas before the start of the filling process.
  • the foam space C can only have a small volume, which on the one hand enables precise filling of the container 100 and, on the other hand, enables the filling product channel 3 to be completely cleared with the tensioning gas, and thus also a drip-free filling.
  • FIG. 9 shows a further embodiment of a closing head 6, the filling product line not being shown here.
  • Two closing head jaws 64, 66 are provided which can be pivoted relative to one another and which enable the closing head space 60 to be opened quickly and easily to accommodate the container 100.
  • the front sealing head jaw 66 is pivoted upwards in the direction of the arrow, whereby the front sealing head jaw 66 can be pivoted out to the side via a vertical toggle clamp 680 in order to pick up a container 100 or to eject a completely filled container 100.
  • the opening also serves to transfer a container closure 104 to the closer 62.
  • a separate chamber is provided for each container 100, which, independently of the closure head space 60, receives the container 100 in a space sealed off from the environment, but leaves at least the mouth 102 of the container 100 free in such a way that it can dip into the closing head space 60.
  • a negative pressure can also be applied, which preferably corresponds to the negative pressure generated in the container 100.
  • the same pressure conditions can be created on the inside and the outside of the container 100 to be filled, so that containers 100 with soft or flexible walls can also be evacuated and the filling product can accordingly be filled into the container subjected to negative pressure.
  • a device 1 for filling a container 100 with a filling product is shown schematically, the container 100 having an opening 102 through which the filling product is to be introduced into the interior of the container 100.
  • the device 1 comprises a filling product line 3 which has a centering bell 30 which is provided for receiving the mouth 102 of the container 100.
  • the filling product line 3 can be displaced in a displacement direction X in order to be positionable over the mouth 102 of the container 100 and, in the manner shown in FIG Figure 10 shown, retracted position to give a closer 62 the possibility of applying a container closure 104.
  • the closer 62 is in Figure 10 also shown in a retracted position, in which a container closure 104, which is shown here in the form of a crown cap, can be fed to the closure device 62.
  • the closer 62 can be raised and lowered in the lifting direction Y of the closer in order to switch between the in Figure 10 retracted position shown and a locking position to be movable to and fro.
  • the filling product line 3 and the closer 62 extend into a schematically illustrated closing head 6 which encloses a closing head space 60.
  • a pressure-tight seal of the feedthrough of the filling product line 3 is achieved by means of a filling product line seal 620 is achieved, a pressure-tight passage of the closer 62 is achieved by a closer seal 640 and a pressure-tight receptacle of the mouth 102 of the container 100 is achieved by a container seal 600.
  • the closing head 6 is opened so that both the container closure 104 can be fed to the closer 62 and a container 100 with its mouth 102 can be introduced.
  • the mouth 102 is received by the container seal 600 in such a way that the interior of the container 100 is continuously sealed with the closure head space 60 and accordingly forms a common volume that is sealed off from the environment.
  • FIG 10 A state of the device 1 is shown in which the closing head 6 is open, for example by opening the closing head jaws not explicitly shown here, such that the closer 62 can be loaded with the container closure 104 and the container 100 to be filled with its mouth 102 can also be loaded can be incorporated sealingly.
  • both the closer 62 and the filling product line 3 are preferably arranged in a retracted position, for example in a parking position in which they do not interfere with one another and also do not block the picking up of the container 100 to be filled.
  • the closer 62 naturally moves in the stroke direction Y of the closer 62 along the container axis 106 in order to enable the container closure 104 to be applied to the mouth 102 of the container 100 in a known manner.
  • the closer 62 can, as in the Figures 10-21 shown to be such a closer, by means of which a crown cap is applied. In an alternative embodiment, however, the closer 62 can also apply roll-up closures, screw closures or stoppers.
  • the closer 62 in the exemplary embodiments shown is to be understood here only schematically and is not limited to the crown cap closer shown. Rather, any possible type of closure can be applied by means of a corresponding closer 62.
  • the container receptacle 68 of the closing head 6 is designed so that, together with the container seal 600, it holds the container 100 so that the container can be closed without problems 102 is made possible by the closer 62.
  • the container receptacle 68 which is only indicated schematically here, is designed in such a way that the mouth 102 is essentially centered on the closer 62 is arranged in such a way that by lowering the closer 62 in the lifting direction Y, the container closure 104 can be applied directly to the mouth 102.
  • the container receptacle 68 is designed such that a closing force exerted by the closer 62 can be transferred to the closing head 6 without the container 100 being significantly displaced in the container receptacle 68.
  • the closer 62 designed as a crown cap closer
  • the container 100 is held in the container receptacle 68 in such a way that a force exerted by the closer 62 on the mouth 102 of the container 100 in the direction of the stroke direction Y can be absorbed.
  • the container receptacle 68 is designed in such a way that it can also transfer the torque entered via the screw capper in such a way that the container 100 is in the container receptacle 68 does not rotate or only rotates insignificantly.
  • the container receptacle 68 is designed in such a way that the mouth 102 of the container 100 protrudes so far into the closing head space 60 that a problem-free closing is made possible without the closer 62 or the container closure 104 on structures or inner surfaces of the closing head 6 defining the closing head space 60 would toast.
  • the filling product line 3 is connected via a filling product valve 32 to a filling product feed in the form of a filling product reservoir 2, via a vacuum valve 40 to a vacuum device 4 and via a tensioning gas valve 50 to a tensioning gas device 5.
  • a carbonized filling product such as beer, carbonized soft drinks, mineral water, sparkling wines, etc.
  • the container 100 is fed to the container receptacle 68 and the container closure 104 is fed to the closer 62.
  • the sealing head 6 is then closed in such a way that the sealing head space 60 is sealed gas-tight and pressure-tight from the environment.
  • FIG 11 a further step is shown in which the container 100 is connected to the filling product line 3, the vacuum valve 40 is open and, accordingly, the vacuum device 4 via the filling product line 3 is in communication with the interior of the container 100 and the interior of the container 100 is evacuated accordingly. In this way, the ambient air still present in the container 100 is drawn off from the interior of the container 100.
  • the vacuum valve 40 is again opened in order to set the interior of the container 100 via the filling product line 3 with the vacuum device 4 in communication.
  • the residual air remaining in the container volume of the container 100 is withdrawn together with the inert gas, for example the CO 2 , in such a way that a negative pressure is generated in the container 100 to be filled, an absolute pressure of 0.5 bar to 0 here .05 bar, preferably from 0.3 bar to 0.1 bar, particularly preferably from 0.1 bar.
  • the residual oxygen content in the container volume V can be reduced even further in order to achieve a reduction in atmospheric oxygen, for example 99% compared to the initial state, in the container which is then under negative pressure.
  • Such a low-oxygen state in the container volume V of the container 100 to be filled is particularly important when filling products that are sensitive to oxygen are to be filled, for example when filling beer or fruit juices.
  • the filling product valve 32 is now opened in such a way that the filling product feed 2 is in communication with the filling product line 3 and the container 100.
  • the filling product supply 2 comprises the filling product 110 under an overpressure compared to the underpressure in the container 100.
  • the overpressure in the filling product feed 2 is preferably an absolute pressure of 1 bar to 9 bar, preferably an absolute pressure of 2.5 bar to 6 bar, particularly preferably an absolute pressure of 2.8 bar to 3.3 bar.
  • the filling product valve 32 is opened, the filling product 110 suddenly shoots through the filling product line 3 into the volume V of the container 100.
  • the container 100 is correspondingly suddenly and extremely quickly with the filling product filled.
  • the filling product valve 32 is correspondingly closed again.
  • the container 100 was not evacuated with an absolute vacuum, but is at an absolute pressure of preferably 0.5 bar to 0.05 bar, the negative pressure in the container 100 is gradually reduced by the filling with the filling product. However, because there is an overpressure of 1 bar to 9 bar in the filling product supply 2, the pressure gradient between the container 100 and the filling product supply 2 is also ensured towards the end of the filling process.
  • the end of filling and, accordingly, the closing of the filling product valve 32 can be determined using different methods.
  • a volume filling can be represented using a flow meter or a time filling in which the filling product valve 32 is closed again after a certain opening time.
  • the pressure increase in the container 100 is determined to determine the end of filling, and when a certain pressure in the container 100 is exceeded, the filling product valve 32 is closed.
  • the container 100 After closing the filling product valve 32, the container 100 is filled with the filling product.
  • a carbonized filling product will also show a very strong foaming tendency due to the filling of the CO 2 released under negative pressure, such that a foam is present in the filling product line 3 and in the head space K of the container 100.
  • the tensioning gas valve 50 is accordingly opened in order to bring the container 100 into communication with the tensioning gas device 5.
  • the tensioning gas is preferably introduced under an absolute pressure of 2 bar to 9 bar, preferably under an absolute pressure of 3.5 bar to 7 bar, particularly preferably under an absolute pressure of 3.8 bar to 5.5 bar, the pressure of the tensioning gas, which is provided via the tensioning gas device 5, can be identical to the pressure in the filling product supply 2.
  • the foam which is still in the filling product line 3 is pressed into the container 100 in order to largely empty the filling product line in this way 3 reach. Furthermore, the head space K des Container 100 is acted upon with the tension gas, whereby the foam present is also pushed back here. Furthermore, due to the high tension gas pressure, the renewed release of the CO 2 in the filling product, which is located in the container 100, is supported, so that the filling product calms down more quickly.
  • both the filling product line 3 and the head space K of the container 100 are acted upon by the tensioning gas when the tensioning gas valve 50 is open, the filling product line 3, as in FIG Figure 16 shown, lifted slightly from the mouth 102 of the container 100, in such a way that the closing head space 60 is also acted upon with the tensioning gas.
  • the same gas is present under the same pressure both in the head space K and in the closing head space 60.
  • the closing head space 60 is thus also under a pressure with the inert gas, for example CO 2 , which is at an absolute pressure of 2 bar to 9 bar, preferably at an absolute pressure of 3.5 bar to 7 bar, particularly preferably at an absolute pressure of 3.8 bar to 5.5 bar, and particularly preferably at the same pressure that also prevails in the filling product feed 2.
  • the inert gas for example CO 2
  • FIG 17 the next step is shown, in which the filling product line 3 is completely lifted from the mouth 102 of the container 100 and the tensioning gas valve 50 is still open.
  • the pressure in both the head space K of the container 100 and in the sealing head space 60 of the sealing head 6 is maintained via the filling product line 3.
  • the filling product line 3 can be lifted from the mouth 102 of the container 100 without the filling product shooting out of the mouth 102 or foaming over of the filling product, since the pressure applied in the closure head space 60 and the foam in the head space K of the container 100 holds pushed back, and also continues to support a renewed dissolution of the CO 2 in the container 100.
  • the fill product line 3 can be lifted without the fill product emerging from the opening 102.
  • Figure 18 it is shown schematically that the filling product line 3 has been withdrawn along the displacement direction X and has accordingly been brought into the parking position.
  • the pressure of the clamping gas in the closing head space 60 continues to be maintained via the opened clamping gas valve 50.
  • the closer 2 can now be lowered along the lifting direction Y in such a way that the container closure 104 can be applied to the mouth 102 of the container 100.
  • the closing head space 60 is still under pressure, since the tensioning gas is still present in the closing head space 60.
  • the head space K of the filled container 100 is also still under pressure, specifically under the same pressure that also prevails in the closing head space 60.
  • the container 100 can be closed by the closing device 62 applying the container closure 102 under an overpressure without the filling product escaping.
  • the sealing head space 60 is vented via a vent valve 602 in such a way that the overpressure in the sealing head space 60 is released to ambient pressure.
  • the capping head can be opened, as in Figure 21 shown, and the now filled container, which is closed with the container closure 104, can be discharged.
  • the next container 100 to be filled can then be started, as is Figure 10 shown, can be refilled using the same procedure.
  • FIG 22 is a further embodiment based on the Figure 1 Device 1 described is shown.
  • an aroma metering device 39 is provided, by means of which aromas and / or beverage additives and / or beverage additives can be metered into the interior of the container 100.
  • drink additives are also understood to mean syrup and / or preservatives.
  • the aroma meter 39 opens into the filling product line 3 in such a way that the supplied aroma and / or the beverage additive and / or the beverage component reaches the interior of the container 100 via the same route as the filling product supplied via the filling product line 3.
  • the aroma meter 39 opens into the filling product line 3 downstream of the filling product valve 32, so that aromas and / or beverage additives and / or beverage components can also be metered in when the filling product valve 32 is closed.
  • the metering can therefore be carried out before the filling product is introduced from the filling product feed 2, during the filling of the filling product or after the filling process has been completed.
  • the metering in after the completion of the filling process and after the filling product has settled in the container 100 is preferred here.
  • the aroma meter 39 can be designed, for example, in the form of a hose pump, by means of which precise metering of the respective aroma or the respective beverage additive from a corresponding reservoir is possible.
  • a plurality of aroma dispensers 39 can also be provided or different aromas and / or beverage additives and / or beverage components can optionally be supplied by means of an aroma dispenser 39, so that the aroma dispenser (s) 39 are set up and can be controlled so that a different aroma concentration for each individual filling process , Beverage additive concentration or composition of flavors and / or beverage additives and / or beverage components can be selected.
  • batches of a first flavor are usually filled before the flavor is changed. The same applies to a change between beverage types such as, for example, between beverages with fruit fibers and beverages without fruit fibers.
  • Figure 23 is a further embodiment based on the in Figure 2 Shown embodiment shown.
  • the aroma meter 39 opens into the filling product line 3 downstream of the filling product valve 32.
  • Figure 24 is a further embodiment based on the in Figure 4 device 1 shown.
  • the inlet of an aroma meter 58 is also provided in the closer head 6.
  • the aroma meter 39 can be positioned accordingly over the mouth of the container 100 in order to meter aromas and / or beverage additives and / or beverage components into the container 100.
  • the aroma meter 39 can be positioned over the mouth before the container 100 is filled with the filling product or after the filling process has been completed.
  • the filling product line 3 and the aroma meter 39 alternate accordingly in their position above the mouth of the container 100.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
  • Vacuum Packaging (AREA)
EP21168606.8A 2014-04-04 2015-04-02 Dispositif de remplissage d'un récipient d'un produit de remplissage Pending EP3892583A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014104873.3A DE102014104873A1 (de) 2014-04-04 2014-04-04 Verfahren und Vorrichtung zum Befüllen eines Behälters mit einem Füllprodukt
EP15162338.6A EP2937310B1 (fr) 2014-04-04 2015-04-02 Procédé de remplissage d'un récipient avec un produit de remplissage

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EP2937310A3 (fr) 2016-02-17
JP2015199546A (ja) 2015-11-12
EP2937310B1 (fr) 2021-05-26
EP2937310A2 (fr) 2015-10-28
CN108726463B (zh) 2022-04-29
US20150284234A1 (en) 2015-10-08
CN104973550A (zh) 2015-10-14
US10836622B2 (en) 2020-11-17
DE102014104873A1 (de) 2015-10-08
SI2937310T1 (sl) 2021-08-31
JP6581381B2 (ja) 2019-09-25
CN108726463A (zh) 2018-11-02

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