EP3850066A1 - Composition servant à la préparation d'une composition de lubrifiant - Google Patents

Composition servant à la préparation d'une composition de lubrifiant

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Publication number
EP3850066A1
EP3850066A1 EP19779752.5A EP19779752A EP3850066A1 EP 3850066 A1 EP3850066 A1 EP 3850066A1 EP 19779752 A EP19779752 A EP 19779752A EP 3850066 A1 EP3850066 A1 EP 3850066A1
Authority
EP
European Patent Office
Prior art keywords
weight
component
composition according
metal salt
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19779752.5A
Other languages
German (de)
English (en)
Inventor
Lutz KOGEL
Patrick DEGEN
Tobias ASAM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Bechem GmbH
Original Assignee
Carl Bechem GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carl Bechem GmbH filed Critical Carl Bechem GmbH
Publication of EP3850066A1 publication Critical patent/EP3850066A1/fr
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/081Inorganic acids or salts thereof containing halogen
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/082Inorganic acids or salts thereof containing nitrogen
    • C10M2201/083Inorganic acids or salts thereof containing nitrogen nitrites
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/084Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/085Phosphorus oxides, acids or salts
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/12Glass
    • C10M2201/123Glass used as base material
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/14Containing carbon-to-nitrogen double bounds, e.g. guanidines, hydrazones, semicarbazones
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/30Heterocyclic compounds
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/042Sulfate esters
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • C10M2223/061Metal salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/06Groups 3 or 13
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/08Groups 4 or 14
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/10Groups 5 or 15
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/12Groups 6 or 16
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/14Group 7
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/66Hydrolytic stability
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    • C10N2070/00Specific manufacturing methods for lubricant compositions

Definitions

  • the invention relates to a composition for the production of a lubricant composition, the use of this composition as a performance additive in lubricant compositions, preferably in cooling lubricant compositions, in particular in cooling lubricant solutions, a lubricant composition and methods for producing the same.
  • Cooling lubricants are often used when processing metal.
  • the term “cooling lubricant” according to DIN 51385 describes a metalworking medium that is used in particular to support metalworking or forming processes or to influence the structure (see also AR Eyres, RN Mather, J. Inst. Petr. 59 (565), p. 9- 17, 1973).
  • Cooling lubricants can be divided into the main groups of non-water-miscible and water-miscible cooling lubricants, with the water-miscible further differentiating between emulsifiable and water-soluble cooling lubricants.
  • Cooling lubricants can make a significant contribution to the economy of metalworking processes. For example, their use can significantly influence the service life of the processing tools used and / or the quality of the material.
  • a cooling lubricant should have a cooling and friction-reducing effect if possible. If the cooling effect is in the foreground, water-miscible cooling lubricants are mainly used for this. However, these often have poorer lubricating performance and resistance to microorganisms compared to non-water-miscible cooling lubricants. In addition, they tend to unwanted foaming and are often susceptible to different water qualities (especially with regard to the water hardness used).
  • non-water-miscible namely oil-based cooling lubricants are used. These are characterized above all by their good friction-reducing properties.
  • a disadvantage of the non-water-miscible cooling lubricants is that their cooling effect is low compared to water-miscible cooling lubricants due to the low specific heat capacity and thermal conductivity.
  • the components are more difficult to clean after processing than when using water-miscible cooling lubricants.
  • Another problem is the oil mist, which can occur when using the oils, especially at high cutting speeds. The aerosols it contains lead to health-endangering lung loads. The oil mist may also be easily flammable, so that adequate safety precautions must be taken.
  • cooling lubricants can also be emulsions that combine the advantageous properties of the cooling effect and the reduction in friction (W. Baumann, B. Herberg-Liedtke, Chemicals in Metal Processing, Berlin; Heidelberg Springer, 1995, pp. 37f).
  • An emulsion is a disperse system that is created by mixing two liquids that are not soluble in one another. They show a relatively good lubrication performance and an acceptable cooling effect.
  • the European patent application EP 1 319 703 A1 discloses water-based cooling lubricant emulsions for metal forming. After drying, these form a lubricating film on the workpiece.
  • the emulsions also contain emulsified paraffin wax to reduce friction.
  • Critical to coolant emulsions are - in addition to the high manufacturing costs - above all the instability of the emulsion, especially against foreign oil input, salt load and Water hardness, as well as the colonization of the emulsion with microorganisms.
  • the attack on fungi and bacteria reduces the corrosion protection behavior of the emulsions and leads to health problems for the personnel.
  • the emulsion loses stability due to the attack by microorganisms, which can cause malfunctions.
  • emulsions have a tendency to foam. It is therefore typical for lubricant emulsions that they contain a large number of auxiliaries, such as, for example, biocides, emulsifiers or defoamers. In addition to the oil phase present in emulsions, these auxiliaries represent a challenge when it comes to maintaining the emulsion, occupational safety and cleaning the components.
  • auxiliaries represent an additional health burden for the user and the environment, since these substances are mostly compounds, in particular organic compounds with a relatively low molecular weight, which are preferably at elevated temperatures - as is customary in metal-cutting or forming processes - go into the gas phase and thus potentially pose a health and environmental risk.
  • the object of the invention is accordingly to provide a composition for producing a lubricant composition and a lubricant composition which reduces or overcomes at least one of the disadvantages mentioned.
  • the object is achieved by a composition for producing a lubricant composition
  • a composition for producing a lubricant composition comprising a component (A) and at least one metal salt (M).
  • Component (A) consists of one or more inorganic salts, while the metal in the metal salt (M) is selected from the group consisting of the transition metals, metals of the 3rd main group, metals of the 4th main group, metals of the 5th main group or mixtures from that.
  • the composition is further characterized in that when water is added at room temperature, it is homogeneous Solution arises.
  • Component (A) is preferably not identical to the metal salt (M).
  • composition according to the invention can contain a component (B).
  • Component (B) consists of one or more compounds each containing at least one structural unit XC.
  • C is carbon and X is silicon (Si), nitrogen (N), oxygen (O), phosphorus (P) or sulfur (S).
  • X and C are linked to one another by means of an s bond, p bond or ionic bond.
  • composition can also be obtained by bringing component (A) together with at least one metal salt (M), preferably with two metal salts (M).
  • component (B) is optional. Unless explicitly stated otherwise, all further preferred embodiments therefore relate to these two versions of the composition according to the invention.
  • composition according to the invention is suitable for providing lubricant compositions which have a high lubricating performance and also a good cooling performance.
  • the performance of this lubricant composition is comparable to, or even better than, known coolant emulsions. This was demonstrated, for example, when it was used in metal cutting or when metal, in particular steel and aluminum, was formed (see Example 3).
  • the lubricant compositions provided according to the invention also have the advantage over the prior art that they manage with fewer, preferably even completely without auxiliaries and / or additional performance additives to achieve the desired lubrication performance. For example, they show good biostability even without the addition of biocides (see Example 7).
  • the use of defoamers can also be dispensed with (see Example 6).
  • the possible redox reactions when a metallic material comes into contact with an aqueous medium can surprisingly be restricted, preferably even prevented, by adding a metal salt (M).
  • the metal salt (M) acts as an "electronic buffer".
  • composition according to the invention can furthermore make it possible to reduce the proportion of pH stabilizers as an auxiliary or even to dispense with them entirely.
  • composition according to the invention is the easier separation of foreign oil from a lubricant composition produced with the composition. This is especially true if it is a lubricant solution. If the liquid lubricant, especially the cooling lubricant solution, is contaminated with foreign oils during use, it can simply be skimmed off. Oils generally have a lower density than water and are poorly or not at all soluble in water. Accordingly, oils and / or fats preferably collect on the surface of the lubricant solution and can be easily removed there.
  • the lubricant composition according to the invention in particular the cooling lubricant solution, shows a certain insensitivity to different degrees of hardness of the water (example 5).
  • Water hardness is the concentration of the salts of alkaline earth metals dissolved in water, in particular of the alkaline earth metal ions, preferably calcium and magnesium. If the concentration of alkaline earth metals is high - the water is very hard - the ions it contains can be combined with ionic compounds that are in the Lubricant composition are included, react. In the case of cooling lubricant emulsions in particular, a high sensitivity to hard water is observed, since the emulsions generally contain emulsifiers (for example fatty acids). These can react with the alkaline earth metal ions. This often results in unwanted deposits that can adversely affect the performance of the cooling lubricants. This makes complex softening processes necessary, which can result in increased lubricant costs.
  • compositions according to the invention only contain components which are water-soluble and form a homogeneous solution in water, lubricant compositions formed therewith preferably have no emulsifiers. Therefore, they show a greater insensitivity to unwanted reactions with ions of the alkaline earth metals from hard water. Thus, the formation of unfavorable deposits or an associated loss of performance can be reduced. In addition, there is no need for complex softening processes.
  • solution is defined as a homogeneous distribution of molecularly disperse particles in a liquid medium. All particles are present in a molecular dispersion. They therefore all form a common phase. A solution is therefore different from a multi-phase system in which one phase is the dispersant in which the other phases are distributed (i.e. dispersed), such as an emulsion or suspension.
  • composition according to the invention is therefore at the same time characterized in that it does not form an emulsion or suspension after being brought together with water and that no mini, nano or microemulsion is formed or is contained therein.
  • micelles, vesicles or mesophases, such as lamellar systems are not present after the addition of water.
  • the bond between X and C includes compounds with an element-carbon-o bond, a TT bond or an ionic bond.
  • the elements (X) of the element-carbon bonds are selected independently of one another from silicon (Si), nitrogen (N), oxygen (O), phosphorus (P) or sulfur (S). If several salts and / or organo-element compounds are contained in the compositions according to the invention, these can interact and / or react with one another. In particular, ion exchange reactions are possible in the case of the inorganic or organic element salts.
  • a composition according to the invention preferably comprises an inorganic salt of component (A), at least one metal salt (M) and optionally at least one compound of component (B).
  • compositions according to the invention are therefore obtainable by contacting at least two inorganic salts of component (A) with at least two metal salts (M) and optionally one or more compounds of component (B) which are defined here or from at least one inorganic salt of component (A) with at least one metal salt (M) and optionally at least one compound of component (B), which is as defined herein.
  • the composition according to the invention contains both component (A), at least one metal salt (M) and component (B). It is particularly preferred that the composition according to the invention consists of these components. However, the composition according to the invention very particularly preferably consists of component (A) and at least one metal salt (M). The metal salt (M) is very particularly preferably unequal to component (A).
  • compositions are used to produce a lubricant composition
  • the composition itself that is to say without further additives, auxiliaries or solvents - can constitute the lubricant composition.
  • the composition can be used in solid or liquid form as a lubricant composition.
  • the composition for the production of the lubricant composition can also contain other constituents, such as, for. B. Additives such as a corrosion inhibitor or a pH control agent may be added to a solvent if necessary (see below).
  • the changes The surface tension of water is reduced by adding component (A) or component (B) or mixtures thereof by a maximum of 10%, preferably by a maximum of 7.5%, particularly preferably by a maximum of 5% and in particular by a maximum of 2%.
  • the "surface tension” is also referred to as specific surface energy. It is a force that acts on liquids at the boundary with a gas or vacuum tangential to the interface. By adding certain substances, the surface tension of liquids can be changed significantly.
  • the measurement of the change in surface tension is known to the person skilled in the art. You can e.g. B. in accordance with the following standards: ASTM D 1331; ISO 6889; DIN EN 14210.
  • a preferred method for determining the surface tension is the bubble pressure method, based on ASTM D 3825, and the drop volume method based on ASTM D 2285 (see also Example 2).
  • a particularly preferred aspect of the invention relates to the use of the composition according to the invention as a performance additive for producing a lubricant composition, in particular for metal cutting or for forming processes.
  • a performance additive is a substance or a mixture of substances that measures the lubricating performance of a lubricant composition in performance tests geared towards lubricating performance, such as the four-ball device (VKA) for determining the welding force in accordance with DIN 51350-2 and / or the cross-cylinder test for determining the Reichert value (see Example 3) improved.
  • the composition or the lubricant composition contains no oil, wax or fat, in particular no mineral oil, synthetic oil, vegetable oil or animal fat.
  • the composition or lubricant composition is therefore preferably free of oil, wax or fat, in particular free of natural or synthetic wax, in particular free of microcrystalline wax, paraffin wax, polyethylene wax, polypropylene wax, carnauba wax or mixtures thereof.
  • the composition and lubricant composition contain no solid ingredients such as resins.
  • the good lubricating performance of the composition according to the invention and of the lubricant composition produced with this composition could be due to an interaction between the metal surface and the inorganic salts and / or the element-organic compound.
  • a tribologically active layer could be formed between the metal surface and the composition according to the invention by physisorption or chemisorption. The viscosity of the composition does not seem to play a significant role in the lubrication performance.
  • the inventors have found that when a metal salt (M) is added, the pH of the lubricant composition according to the invention remains stable for longer. So you can take advantage of the Le Chatelier principle and suppress the metal oxidation by adding metal ions by adding at least one metal salt (M) to the metal of the material (see Equation 1). It is important to adapt the metal salt (M) to the metal in the material used in such a way that a suitable redox system (according to Le Chatelier) can develop. At least one water-soluble iron salt should preferably be selected if the main constituent in the material is iron (e.g. in steel or other iron alloys). The metal salt in the composition according to the invention acts as an electronic buffer.
  • a reaction of a metallic material in contact with an aqueous medium (which contains ions by adding salt and / or naturally contains ions) initially leads to an oxidation reaction of the metal in the material to a higher oxidation number of the metal and finally to further elemental reactions by further reaction with protons of the dissociated water Hydrogen. This escapes from the aqueous medium and leaves an excess of hydroxide ions (see equation 1, see below).
  • Equation 1 shows a possible reaction using the example of a material containing iron.
  • the elementary iron (Fe °) reacts with a phosphate ion (P0 4 3 ) in the aqueous medium by releasing electrons (e) to give the iron (III) phosphate (Fe 3+ P0 4 ).
  • the back and forth reaction (reduction / oxidation) is in equilibrium. Due to the self-dissociation of water, protons (H + ) and hydroxide ions (OH) are also present in the solution, which are also subject to an equilibrium reaction (on the water side (H 2 0)).
  • Adsorption means the attachment of atoms or molecules to a surface. Depending on the type of binding forces between atom or molecule and surface, a distinction is made between physisorption and chemisorption.
  • chemisorption describes a type of adsorption on surfaces in which the adsorbed molecules are held on the surface of the solid by a chemical bond. The electronic structures of adsorbate and surface are therefore changed in the case of chemisorption.
  • components (A) and (B) each have a solubility in water at 25 ° C. of at least 25 g / L, preferably of at least 50 g / L, more preferably of at least 100 g / L, particularly preferably of 200 g / L, particularly preferably of at least 500 g / L.
  • component (A) contains inorganic salts with sulfur (S), nitrogen (N), phosphorus (P) or mixtures thereof. Compositions in which component (A) contains sulfur (S) or phosphorus (P) or mixtures thereof are preferred.
  • Component (A) particularly preferably contains a group selected from the group consisting of sulfite, disulfite, thiosulfate, phosphate, polyphosphate, pyrophosphate, metaphosphate or salts or mixtures thereof, component (A) particularly preferably contains a group selected from the group consisting of from sodium sulfite, sodium disulfite, sodium thiosulfate, sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate, sodium hexametaphosphate or mixtures thereof.
  • Component (B) is preferably selected from the group consisting of organophosphorus, organosulfur, organo nitrogen compounds or mixtures thereof, preferably organophosphorus, organosulfur compounds or mixtures thereof, more preferably organophosphorus or organosulfur compounds, particularly preferably from organophosphorus compounds.
  • component (B) contains at least one group which is selected from the group consisting of sulfate, thiosulfate, disulfite, tetrathionate, sulfonate, phosphate, phosphonate, bisphosphonate, oligophosphonate, polyphosphonate, ammonium or salts or mixtures thereof, preferably from sulfate, sulfonate, phosphate, phosphonate, bisphosphonate, oligophosphonate, polyphosphonate or salts or mixtures thereof, more preferably sulfonate, phosphate, phosphonate, bisphosphonate, oligophosphonate, polyphosphonate or salts or mixtures thereof, particularly preferably phosphonate, bisphosphonate, polyigosphonate, or oligophosphonate Salts or mixtures thereof, in particular component (B) is selected from the group consisting of bisphosphonates or salts thereof.
  • phosphonate denotes compounds of the structural formula R-PO (OH) 2 , where R is preferably an organic radical.
  • R is preferably selected from the group of Alkyl, alkenyl or aryl radicals, particularly preferred are optionally functionalized radicals which contain N, P, O or S.
  • the optionally functionalized phosphonates can be aminophosphonates.
  • oligophosphonates Compounds containing the structural unit - [P (0) ORO] n - are referred to as oligophosphonates.
  • the parameter n denotes the number of repetition units. For oligophosphonates, this is in the range from 3 to 20.
  • polyphosphonate denotes compounds of the structural unit - [P (0) ORO] n - where polyphosphonates have more than 20 repeating units n.
  • component (B) contains bisphosphonates.
  • 1,1-diphosphonic acids or their salts in particular 1-hydroxyethane-1,1-diphosphonic acid or its salt (i.e. etridronic acid), has proven to be advantageous.
  • component (B) is therefore selected from the group consisting of 1-hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxyalkene-1, 1-diphosphonic acid, 1-aminoalkane-1, 1-diphosphonic acid, 1-hydroxy-3-aminoalkane-1, 1-diphosphonic acid, 3-amino-1-hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxy-4-aminoalkane-1, 1-diphosphonic acid, 1-amino-4-hydroxyalkane 1, 1-diphosphonic acid, alkylamino-1-hydroxyalkane-1, 1-disphosphonic acid or their salts or mixtures thereof, preferably 1-hydroxyalkane-1, 1-diphosphonic acid, 1-aminoalkane-1, 1-diphosphonic acid, 3-amino-1 -hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxy-3-aminoalkane
  • alkane refers to an organic hydrocarbon compound with the general formula C, I H2, I + 2 .
  • alkane is used to designate molecules to indicate that it is the main chain of the molecule under consideration.
  • alkane also includes substituted alkanes, unless explicitly stated otherwise.
  • Alkene means an organic hydrocarbon compound with the general formula C n H 2n that contains at least one double bond.
  • alkene also includes optionally substituted alkenes, unless explicitly stated otherwise.
  • “Optionally substituted” means that hydrogen atoms in the corresponding molecule or in the corresponding radical can be replaced by substituents. If a molecule is substituted, either all of the hydrogen atoms can be replaced by substituents or the hydrogen atoms can only be partially replaced by substituents.
  • alkyl means a part of a molecule that consists of carbon atoms and hydrogen atoms. Alkyl radicals have the general formula -C n H 2n + i .
  • alkyl is derived from the underlying "alkane", from which a hydrogen atom has been removed.
  • alkyl is used nomenclaturally to indicate that it is a side chain of the molecule, and “alkyl” also includes optionally substituted alkyl groups, although not specifically stated.
  • alkenyl residue denotes a part of a molecule which consists of optionally substituted carbon atoms and hydrogen atoms.
  • an alkenyl group with a double bond has in particular the general formula -C n H 2n -i.
  • alkenyl groups can also have more than one double bond.
  • the number of hydrogen atoms varies depending on the number of double bonds in the alkenyl group. Examples of alkenyl groups are vinyl, allyl, 2-butenyl and 2-hexenyl
  • Aryl is a part of a molecule that contains an aromatic group.
  • An “aromatic group” refers to cyclic, planar hydrocarbons with an aromatic system. The aromatic group can in particular be monocyclic, bicyclic or tricyclic. An aromatic group can also contain heteroatoms selected from the group consisting of N, O, P and S. Examples of aromatic groups are benzene, naphthalene, anthracene, phenanthrene, furan, pyrrole, thiophene, isoxazole, pyridine and quinoline, the number of each required in the examples mentioned above Hydrogen atoms is removed to allow inclusion in the corresponding structural formula.
  • R * is an aromatic group with 6 carbon atoms, especially benzene
  • two hydrogen atoms would be removed from the aromatic group, especially benzene, to allow inclusion in the structural formula .
  • the term “electronic buffer” is understood to mean at least one compound comprising at least one, preferably at least two, metal salts.
  • Such an electronic buffer preferably balances the pH of the composition in which it is located.
  • the introduction of oxygen or the influence of the aqueous solution on the metallic material in cooling lubricants or cooling lubricant solutions changes the pH value, so that these changes or fluctuations lead to a higher or lower undesired pH value (see above).
  • these pH instabilities can be restricted or prevented by adding at least one metal salt (M).
  • Metal salt denotes a compound according to the invention comprising an anion and a cation, the cation preferably being a metal cation selected from the group of metals, preferably selected from the group consisting of the transition metals, metals of main group 3, metals of main group 4, Main group 5 metals or mixtures thereof.
  • the anion is preferably selected from the group consisting of sulfide, sulfite, sulfate, thiosulfate, disulfite, tetrathionate, ammonium, nitride, nitrate, phosphide, phosphite, phosphate, diphosphate, polyphosphate, pyrophosphate, metaphosphate, carbonate, halide, cyanide, manganate, Chromate or mixtures thereof.
  • metal includes all metals of the 3rd to 6th main group, alkali metals, alkaline earth metals, semi-metals and transition metals in the periodic table of the elements and their ions.
  • a metal as such or a concrete metal is spoken of, for example, iron, then the respective ion is also to be understood by this.
  • the abbreviations of the respective elements are understood according to the invention to mean the corresponding element, here iron or copper, or their ions.
  • “Semi-metals” are elements of III. to VI. Group of the periodic table. These include boron, silicon, germanium, arsenic, antimony, selenium, tellurium, polonium, astatine. When semimetals are spoken of according to the invention, their ions are also always understood to be.
  • Transition metals are elements of the periodic table with the atomic numbers 21 to 30, 39 to 48, 57 to 80 and 89 to 112. When the term transition metals is used according to the invention, its ions are also always to be understood.
  • the composition according to the invention comprises at least one metal salt (M).
  • a metal salt (M) comprises at least one metal or metal ion and at least one counter ion.
  • compositions are advantageous in which at least one metal salt (M) contains a counter ion which is selected from the group consisting of sulfide, sulfite, sulfate, thiosulfate, disulfite, tetrathionate, ammonium, acetate, citrate, oxalate, cyanide, iodide, bromide , Chloride, fluoride, nitride, nitrate, phosphide, phosphite, phosphate, diphosphate, polyphosphate, pyrophosphate, orthophosphate, metaphosphate or mixtures thereof, preferably from sulfate, ammonium, acetate, citrate, oxalate, orthophosphate, phosphate or mixtures thereof and a metal or Metal ion selected from the group consisting of Al, Ga, In, TI, Sn, Pb, Sb, Bi, Ti, V, Cr, Mn, Fe, Co, Ni, Cu
  • counterion is understood to mean the charge-balancing counterion to a respective ion.
  • a counter ion can be either a cation or an anion.
  • the counter ion is preferably selected from the group consisting of sulfide, sulfite, sulfate, thiosulfate, disulfite, tetrathionate, ammonium, acetate, citrate, oxalate, cyanide, iodide, bromide, chloride, fluoride, nitride, nitrate, phosphide, phosphite, phosphate , Diphosphate, polyphosphate, pyrophosphate, orthophosphate, metaphosphate or mixtures thereof.
  • Component (A) is preferably different from the metal salt (M).
  • the composition contains component (A) selected from the group consisting of sulfite, disulfite, thiosulfate, phosphate, polyphosphate, pyrophosphate, metaphosphate or mixtures thereof, at least one metal salt (M) selected from the group consisting of sulfate,
  • component (B) selected from the group consisting of 1-hydroxyethane
  • component (A) selected from the group consisting of potassium sulfite, potassium disulfite, potassium thiosulfate, potassium phosphate, potassium tripolyphosphate, potassium pyrophosphate, potassium hexametaphosphate or mixtures thereof
  • M metal salt
  • component (B) selected from etidronic acid, sodium etidronate, potassium e
  • the composition according to the invention comprises at least one metal salt (M) selected from the group consisting of iron sulfate, iron orthosulfate, ammonium iron sulfate, ammonium iron citrate, ammonium iron oxalate, iron citrate, iron oxalate and / or hydrates thereof or mixtures thereof.
  • M metal salt
  • the composition according to the invention comprises a component (A) selected from the group consisting of alkali sulfite, alkali disulfite, alkali thiosulfate, alkali phosphate, alkali tripolyphosphate, alkali pyrophosphate, alkali hexametaphosphate or mixtures thereof and at least one metal salt (M) selected from the group consisting of iron sulfate , Iron orthosulfate, ammonium iron sulfate, ammonium iron citrate, ammonium iron oxalate, iron citrate, iron oxalate and / or hydrates thereof or mixtures thereof.
  • A selected from the group consisting of alkali sulfite, alkali disulfite, alkali thiosulfate, alkali phosphate, alkali tripolyphosphate, alkali pyrophosphate, alkali hexametaphosphate or mixtures thereof
  • M metal salt
  • the invention comprises
  • Composition a phosphate salt, especially potassium tripolyphosphate, as component (A) and at least one metal salt (M) selected from the group consisting of
  • the composition according to the invention comprises a phosphate salt, in particular potassium tripolyphosphate, as component (A) and at least one metal salt (M) selected from the group consisting of
  • Iron sulfates and / or hydrates thereof or mixtures thereof Iron sulfates and / or hydrates thereof or mixtures thereof.
  • the invention comprises
  • composition of at least two metal salts (M) based on the above definitions.
  • composition according to the invention comprises at least two metal salts (M), these differing in the oxidation number of the metal and / or in the corresponding counterion (s).
  • a composition according to the invention comprises at least two metal salts (M), one metal salt containing a metal of the oxidation level (11+) and the other metal salt containing a metal of the oxidation level (111+).
  • a composition according to the invention very particularly preferably comprises a metal salt (M) comprising a metal Fe (II +) and a further metal salt (M) comprising a metal Fe (III +).
  • Compositions according to the invention are particularly advantageous in which two different metal salts (M) are present in a ratio between 10: 1 and 1:10, preferably between 5: 1 and 1: 5, particularly preferably between 2: 1 and 1: 2.
  • compositions are advantageous in which the metal salt (M) which contains Fe (II +) to a second metal salt (M) which contains Fe (III +) is present in a ratio of up to 5: 1, preferably 5: 1 .
  • compositions according to the invention are particularly advantageous in which the metal salt (M), which contains Fe (II +), to a second metal salt (M), which contains Fe (III +), in a ratio of up to 3: 1, preferably at 3 : 1 is present.
  • compositions according to the invention in which the metal salt (M), which contains Fe (II +), to a second metal salt (M), which contains Fe (III +), are very particularly advantageous in a ratio of up to 2: 1, preferably at 2: 1 is present.
  • the composition contains both component (A), at least one metal salt (M), and component (B). It was found that compositions with particularly advantageous properties result if at least 40% by weight of component (A), preferably at least 50% by weight of component (A), more preferably at least 60% by weight of component (A ), particularly preferably at least 80% by weight of component (A), in particular at least 90% by weight of component (A), based on the total weight of components (A) and (B)
  • the weight ratio of components (A) and (B) is preferably in the range between 40:60 to 95: 5.
  • the weight ratio of components (A) and (B) is at least 40:60, preferably at least 50:50, more preferably at least 60:40, particularly preferably at least 70:30, in particular at least 80:20 lies.
  • the above-described compositions contain only solids. Accordingly, in a preferred embodiment, the compositions are solid compositions. These can be in any form, for example powder or granules.
  • composition according to the invention may be advantageous to compact in solid form. This applies in particular to powder.
  • Conventional compaction methods such as cold pressing, sintering, hot pressing or rolling, can be used for the compacting.
  • Granules can be obtained by conventional methods such as wet granulation or dry granulation.
  • compositions can be used without further processing as a lubricant or, after dilution with a solvent, preferably water, for example as a cooling lubricant.
  • composition is in solid form, it may be advantageous to process it into tablets (“tabs”).
  • the tablets can be obtained from granules or powder by means of conventional compression processes. This embodiment primarily facilitates the transport and storage of the composition before it is processed into lubricant compositions.
  • the tablet additionally contains a disintegrant.
  • a disintegrant Conventional explosives are familiar to the person skilled in the art in this area.
  • Preferred disintegrants are selected, for example, from the group consisting of starch, cellulose derivatives, alginic acids, dextrans and crosslinked polyvinylpyrrolidones and gas-developing substance mixtures such as, for. B. sodium bicarbonate and citric or tartaric acid or mixtures thereof.
  • the invention therefore also relates in a particular aspect to a method for dispensing a solid composition for producing a lubricant composition, comprising the following steps:
  • composition comprising the components (A) and / or (B) and at least one metal salt (M), preferably (A) and (B) and at least two metal salts (M); (ii) compacting this composition, for example by roller compaction;
  • compositions according to the invention in solid form preferably as powder, granules or - particularly preferably - in the form of tablets can form a lubricant composition, in particular a cooling lubricant for metalworking, in particular for metalworking, by adding water.
  • the invention also relates to the use of a composition according to the invention for producing a lubricant solution, in particular a cooling lubricant solution, preferably for metal cutting.
  • a composition according to the invention for producing a lubricant solution, in particular a cooling lubricant solution, preferably for metal cutting.
  • This composition is preferably in the form of a tablet or a powder.
  • the tablet can be made as described herein.
  • the composition can also be used directly for the production of a lubricant composition without compacting or further processing.
  • it is preferably mixed with water, in particular only with water.
  • a lubricant composition which contains at least 80% by weight of water is particularly advantageous. This shows a consistently good cooling effect.
  • the lubricant composition contains at least 85% by weight of water, more preferably at least 90% by weight of water, particularly preferably at least 95% by weight of water.
  • the upper limit for water is typically 99% by weight.
  • cooling lubricants according to the invention which have a high water content, are particularly advantageous for use in metal cutting.
  • Cooling lubricants containing a cooling liquid with a high enthalpy of vaporization are particularly preferred.
  • the "enthalpy of vaporization” refers to the amount of heat that is required to bring a specified amount of liquid from liquid to gaseous state (ie to evaporate).
  • Water has a standard enthalpy of vaporization (25 ° C) of 43 kJ / mol. This is compared to many other liquids particularly high, ie the liquid can be particularly energy z.
  • B. absorb in the form of heat before it changes to the gaseous state.
  • the concentration of component (A) and / or component (B) in the case of the lubricant compositions according to the invention is in the range from 1 to 20% by weight, preferably 1 to 15% by weight, particularly preferably 5 to 10 % By weight, based on the total weight of the lubricant composition.
  • compositions which have a higher concentration of component (A) and / or component (B) in the range from 25 to 95% by weight are also referred to as concentrates for the purposes of the invention.
  • concentration of component (A) and / or component (B) is therefore 25 to 95% by weight, preferably 30 to 80% by weight, particularly preferably 35 to 60% by weight. %.
  • the total concentration of the metal salts or the metal salt (M) in a preferred lubricant composition according to the invention is in the range from 0.1 to 10% by weight, preferably 0.25 to 8% by weight, particularly preferably 0.5 to 5% by weight. %, very particularly preferably 0.8 to 2.5% by weight, based on the total weight of the lubricant composition.
  • the total concentration of the metal ions is in the range from 1000-10000 ppm, preferably 2000-8000 ppm, particularly preferably 3000 to 7000 ppm, very particularly preferably> 5000 ppm. This is especially true when using one or more iron salts.
  • the lubricant composition can contain customary additives which depend on the particular field of use of the lubricant and can be added to improve the properties of the lubricant composition according to the invention.
  • the auxiliary substances are advantageously water-soluble. Accordingly, it advantageously forms a homogeneous solution even after the auxiliaries have been added.
  • the particularly preferred lubricant compositions are therefore also solutions.
  • the invention also includes lubricant compositions which, after the addition of auxiliaries, as disperse or colloidally disperse compositions, if appropriate also as emulsions.
  • lubricant compositions which include surface-active substances such as wetting agents or emulsifiers are also included contain.
  • the lubricant compositions according to the invention can in particular contain anti-corrosion agents. These are preferably selected from the group consisting of triazoles, thiadiazoles, organophosphoric acids, boric acid, boric acid derivatives, sulfonic acids, sulfonates, sulfonic acid esters, carboxylic acids or mixtures thereof. Benzotriazole, benzothiadiazole, maleic acid, malonic acid, isononanoic acid, citric acid, ascorbic acid or mixtures thereof are preferred.
  • the corrosion protection agent is preferably in the lubricant composition at a maximum of 10% by weight, preferably at most 5% by weight, further preferably at most 2% by weight, particularly preferably at most 1% by weight, in particular at most 0.1% by weight based on the total weight of the lubricant composition.
  • lubricant compositions which contain elemental organic compounds, in particular bisphosphonates such as etidronic acid, already have good corrosion properties, even with only a small amount or without the addition of anti-corrosion agents. This is due to the fact that these compounds themselves can have a protective effect against corrosion. This applies in particular to bisphosphonates such as etidronic acid.
  • the anti-corrosion agent in the lubricant composition containing component (B), preferably bisphosphonate, particularly preferably etidronic acid and its salts or mixtures thereof, in particular etidronic acid, sodium etidronate and potassium etidronate or mixtures thereof, is preferred to a maximum of 2% by weight contain at most 1% by weight, particularly preferably at most 0.1% by weight, in particular at most 0.01% by weight, based on the total weight of the lubricant composition.
  • non-ferrous metal inhibitors can also contain non-ferrous metal inhibitors.
  • Usual non-ferrous metal inhibitors are familiar to the person skilled in the art in this field. These are preferably selected from the group consisting of glycols, alkanolamines, aliphatic and aromatic carboxylic acids, carboxylic acid and sulfonic acid amides, esters, heterocycles, thiols of heterocycles, Triazoles, especially benzotriazole and tolyltriazole, imidazoles, especially benzimidazole or mixtures thereof, particularly preferably benzotriazole.
  • PH regulators can also be included. These are preferably selected from the group consisting of inorganic acids or bases, preferably from the group consisting of alkali or alkaline earth metal hydroxides, elemental oxygen acids or mixtures thereof, preferably alkali metal hydroxides, phosphoric acids or phosphoric acid derivatives or mixtures thereof, in particular sodium hydroxide, potassium hydroxide or phosphoric acid. Sodium hydroxide, potassium hydroxide or mixtures thereof are very particularly preferred.
  • pH regulators are those of the invention.
  • Lubricant compositions advantageously added such that the pH of the lubricant composition is between 6 and 10, preferably between 7 and 9, particularly preferably 9.
  • the lubricant compositions can also contain humectants, which are preferably selected from the group consisting of alcohols, multiple alcohols, polyols or mixtures thereof. Glycerol, ethylene glycol, propylene glycol and polyethylene glycols with molar masses less than 1000 g / mol are preferred.
  • the lubricant compositions are at most 1% by weight, preferably at most 0.1%. -%, particularly preferably a maximum of 0.01 wt .-% biocides.
  • Biocides can preferably be selected from the group consisting of isothiazolinones, carbamates, formaldehyde, formaldehyde depot substances, phenols, phenol derivatives, alcohols, amines, quaternary ammonium compounds, alkali pyrithiones or mixtures thereof. Isothiazolinones, alkali pyrithiones, amine oxides and quaternary ammonium compounds or mixtures thereof are very particularly preferred.
  • a wetting agent can also be advantageous. Because of the advantages of the composition according to the invention (see above), even small amounts of a Wetting agent sufficient to improve lubrication performance. They can be selected from the group consisting of ionic, amphoteric, non-ionic surfactants, polymer surfactants, detergents, soaps or mixtures thereof.
  • ionic surfactants such as preferably a mixture of castor oil, ricinoleic acid and sulfuric acid ester and their salts (“Turkish red oil”), leads to lubricant compositions with particularly advantageous properties.
  • non-ionic surfactants is preferably dispensed with.
  • the wetting agent in the lubricant composition is advantageously at most 2% by weight, preferably at most 1% by weight, more preferably at most 0.1% by weight, particularly preferably at most 0.01% by weight, based on the total weight of the lubricant composition contain.
  • defoamers can also be added. These are preferably selected from the group consisting of silicones, siloxanes, organosiloxanes, phosphoric acid esters, mono- and diglycerides of fatty acids or mixtures thereof. Siloxanes, organosiloxanes or mixtures thereof are preferred.
  • the lubricant composition advantageously contains both a pH regulating agent and a humectant and an anti-corrosion agent.
  • compositions and lubricant composition according to the invention are described below.
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • a humectant 0 to 5% by weight of a humectant, each based on the total weight of the lubricant composition.
  • the lubricant composition contains the following components, or the lubricant composition is obtainable by bringing the following components together, comprising the following components, or obtainable by bringing the following components together:
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together: 20 to 70% by weight of water,
  • a humectant based in each case on the total weight of the lubricant composition.
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • component (A) 20 to 60% by weight of component (A), 5 to 30% by weight of component (B),
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • a humectant based in each case on the total weight of the lubricant composition.
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together: 50 to 95% by weight of water,
  • a humectant based in each case on the total weight of the lubricant composition.
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • a humectant based in each case on the total weight of the lubricant composition.
  • the lubricant composition contains the following components, or the lubricant composition can be obtained by bringing the following components together:
  • the composition according to the invention contains the following components, or the composition can be obtained by bringing the following components together:
  • a humectant 0 to 20% by weight of a humectant and 0 to 10% by weight of an anti-corrosion agent, each based on the total weight of the composition.
  • composition according to the invention contains the following components, or the composition is obtainable by bringing the following components together:
  • the composition contains the following components, or the composition can be obtained by bringing the following components together:
  • an anti-corrosion agent 0 to 10% by weight of an anti-corrosion agent, in each case based on the total weight of the composition.
  • the lubricant compositions according to the invention have good performance in the four-ball apparatus (VKA) for determining the welding force in accordance with DIN 51350-2. Furthermore, good results are achieved in the so-called cross-cylinder test (XCT) for these lubricant compositions.
  • TTT Tapping Torque Test
  • lubricant compositions according to the invention in particular as a lubricant solution, also allows simplified monitoring of the process control, in particular with regard to the consumption or loss of lubricant components.
  • the use of just one solution has the advantage that conventional methods such as spectrometric, titrimetric or electroanalytical methods can be used to determine and monitor the concentration, in particular of components (A) and / or (B). This allows simple detection (monitoring) of the consumption of lubricant components, in particular components (A) and / or (B) during the metalworking process.
  • the lubricant composition can be introduced into a detection unit, for example after contact with the material, in order to determine the consumption of components to determine the lubricant composition.
  • the detection unit can also be part of the metalworking device, directly or indirectly.
  • the invention therefore relates to a method for quality control of lubricant compositions in a metalworking process, comprising the following steps:
  • the lubricant composition used in this process can be used in solid or liquid form. However, if the lubricant composition is applied to the workpiece in solid form, it may be advantageous if it is transferred to an aqueous solution before the determination of components (A) and / or (B). Regardless of the original state of the lubricant composition, it can be diluted with water to determine the concentration.
  • a “spectrometric” method refers to a measurement based on spectroscopy.
  • the term “spectroscopy” is a group of physical methods that each break down radiation according to a specific property, such as energy, mass or wavelength.
  • a “titrimetric” method describes a measuring method for the quantitative determination of a substance using titration.
  • Tiration is a procedure in which a solution whose concentration is known is brought into contact with a sample of unknown concentration. The volume of the solution used is measured and the unknown concentration of the sample is calculated using the stoichiometry.
  • electroanalytical method refers to a measuring method for the quantitative determination of a substance with the help of the measurement of electrical currents and / or Tensions.
  • the electroanalytical method comes from the main categories of potentiometry, coulometry, amperometry or voltammetry (e.g. polarography).
  • the consumption of the component can be compensated for again by adding a desired amount of this component (“re-dosing”).
  • re-dosing a desired amount of this component
  • a further advantageous aspect of the invention therefore relates to a method for regulating the concentration of lubricant components, in particular components (A) and / or (B) and at least one metal salt (M), in a lubricant composition. It is advantageously a lubricant solution.
  • One aspect of the invention accordingly relates to a method for regulating the concentration of at least one component in a lubricant composition, in particular a lubricant solution, comprising the following steps:
  • the lubricant composition can be adjusted to the desired concentration by adding water.
  • the alkaline components are first dissolved in water.
  • the acidic components are then optionally added.
  • the pH is adjusted with the addition of a pH control agent in the range from 6 to 10, preferably from 7 to 9, particularly preferably to 9.
  • sulfur-containing components are optionally added and the pH is again adjusted to the desired range 8 to 10, in particular 9.
  • further additives for example biocides, wetting agents or humectants. Diluted solutions are illustrated by the following examples as further possible embodiments:
  • the dynamic surface tension was determined using a tensiometer by the bubble pressure method (based on ASTM D 3825). For this purpose, a gas was pressed through a cannula into the lubricant solution according to the invention (solution 1, example 1) and, for comparison, in water. The bubble surface formed in the process bulged and thereby continuously reduced the bubble radius. The surface tension was determined via the bubble pressure. By varying the rate of bubble formation, the surface tension was determined as a function of the surface age (dynamic surface tension.
  • the static surface tension was determined in accordance with ASTM D 2285 by the drop volume method.
  • the number of drops was determined, which results from a specified volume of liquid.
  • the measurement was carried out with the lubricant composition according to the invention (solution 1) and for comparison with water.
  • the torque during thread production was determined using a TTT system at 25 ° C and a speed of 800 rpm.
  • the TTT system essentially consists of one Torque-monitored thread production unit supplemented with standardized measuring equipment (TTT standard) and evaluation and analysis software.
  • the thread production unit consists of a tool that is brought into contact with an aluminum block for thread formation. Pre-drilled holes were formed during the test.
  • the performance of the lubricant compositions used was tested by means of torque and temperature detection during thread production using the following test coolants (KSS 5 and 7):
  • the torque was determined as the value for the power expended.
  • the lubricant composition to be tested was filled into the pre-drilled holes and the tool was brought into contact with the aluminum block.
  • a test cylinder was brought into contact with a rotating test ring.
  • the abrasion surface had the shape of an ellipse.
  • the main axes of the ellipse were measured and the projection area of the abrasion surface could be calculated from the diameter.
  • the pressing force combined with the projected abrasion coefficient then gave the Reichert value in N / m 2 . 2.3. Determination of the welding force according to DIN 51350-2
  • test cooling lubricants according to the invention were tested in a four-ball system (DIN 51350-1) which consisted of a rotating ball (running ball) which slid under a specified test force on three balls of the same type (standing balls). The test force was gradually increased until the four-ball system was welded.
  • the ball pot or ball holder consisting of clamp, pressure plate and test balls, was carefully cleaned and dried in water and a residue-free solvent, preferably FAM gasoline.
  • the cleaned ball head is provided with three cleaned standing balls and firmly clamped with a clamping device.
  • the ball cup is then filled with the lubricant composition without bubbles.
  • the ball cup was filled so that the standing balls were covered and the ball holder of the running ball was not immersed in the lubricant.
  • Ball cup and the lubricant composition were between 18 ° C and 40 ° C.
  • the ball was pressed into the ball holder on the motor axis. After placing the ball pot with the tip of its dome on the depression of the turntable, the test force was applied, the test force being set according to defined load levels from 2000 N to a maximum of 7000 N. In addition, the drive motor was set to 1450 revolutions per minute.
  • test force was increased to determine the welding force until the balls were welded together.
  • cooling lubricant solutions of different concentrations were first prepared, as described in Example 3. Furthermore, iron filings were placed on a filter paper in a petri dish. Then 2 mL of the lubricant compositions to be examined were added to the iron filings. After 2 hours the lubricant composition and iron filings were removed.
  • the filter paper was visually assessed for any rust residue.
  • Figure 1 shows the corrosion properties of the test coolant solutions as a function of concentration.
  • the visual evaluation showed that no corrosion is observed in the lubricant compositions from a critical concentration of at least 5% by weight of the performance additive. At lower concentrations, for example 1% by weight, the iron filings were corroded.
  • the back solubility could be completely guaranteed. The majority of the components came off after only 10 seconds. The complete redissolution of the components could be observed after 7 minutes.
  • solutions 1 and 2 according to the invention were diluted with water of different degrees of hardness, so that solutions with 5% by weight of the composition according to the invention result. These solutions were checked for transparency and stability.
  • the lubricant composition according to the invention (solutions 1, example 1) is inoculated with a contaminated sample. Immediately after the addition of the contaminated sample, the contamination was also found in solution 1. This disappeared again during the first 5 to 7 inoculations. It was only from the 8th cycle that a permanent germ load could be observed. However, independent germ growth without inoculation was not observed over a period of at least 10 weeks. 4.1. pH stability tests
  • the pH stability of a lubricant composition according to the invention was achieved by adding at least one metal salt.
  • metal ions here iron ions
  • Elemental iron in the form of shavings and / or powder
  • a lubricant composition without the addition of metal salt (M) (see Table 4) (as a comparative approach) and a total of four lubricant compositions (see Tables 5 and 6) with increasing metal salt content (and thus increasing proportion of metal ions) were examined.
  • composition A + metal salt (s) (M) Composition A + metal salt (s) (M) different
  • Table 6 shows the effect of pH stabilization by metal ions.
  • the pH is stable for two weeks.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • composition for the production of a lubricant composition comprising a component (A), or a component (B) or mixtures thereof, component (A) comprising one or more inorganic salts and component (B) comprising one or more compounds comprising at least one structural unit XC, in the
  • X silicon, nitrogen, phosphorus or sulfur
  • X and C are linked to one another by means of an s bond, p bond or ionic bond, a homogeneous solution being formed when water is added to the composition.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • Composition obtainable by bringing together at least two inorganic salts of component (A) or at least two compounds of component (B), which are as defined in embodiment 1, or of at least one inorganic salt of component (A) and at least one compound of component (B ), which is defined as in embodiment 1.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • composition according to embodiment 1 or 2 wherein the surface tension of water is reduced by a maximum of 10%, preferably a maximum of 5%, particularly preferably a maximum of 2% when the composition is added.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • composition according to one of the preceding embodiments, the composition comprising component (A) and component (B), preferably consisting thereof.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • Embodiment 7 is a diagrammatic representation of Embodiment 7:
  • components (A) and (B) each have a solubility in water at 25 ° C. of at least 25 g / L, preferably of at least 50 g / L, more preferably of at least 100 g / L, particularly preferably of 200 g / L, particularly preferably of at least 500 g / L.
  • Embodiment 8 is a diagrammatic representation of Embodiment 8
  • component (A) containing sulfur (S), nitrogen (N), phosphorus (P) or mixtures thereof, preferably sulfur (S) or phosphorus (P) or mixtures thereof.
  • Embodiment 9 is a diagrammatic representation of Embodiment 9:
  • component (A) contains a group which is selected from sulfide, sulfite, sulfate, thiosulfate, disulfite, tetrathionate, sulfonate, ammonium, nitride, nitrate, phosphide, phosphite, phosphate, diphosphate, polyphosphate, Pyrophosphate, metaphosphate or salts or mixtures thereof, preferably from sulfite, disulfite, thiosulfate, phosphate, polyphosphate, pyrophosphate, metaphosphate or salts or mixtures thereof, in particular component (A) is selected from sodium sulfite, sodium disulfite, sodium thiosulfate, sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate Sodium hexametaphosphate or mixtures thereof.
  • component (A) is selected from sodium sulfite, sodium disulfite, sodium thiosul
  • Embodiment 10 is a diagrammatic representation of Embodiment 10:
  • component (B) is selected from the group consisting of organophosphorus, organosulfur, nitrogen-organic compounds or mixtures thereof, preferably organophosphorus, organosulfur compounds or mixtures thereof, particularly preferably from organophosphorus or organosulfur compounds, in particular organophosphorus compounds.
  • Embodiment 11 is a diagrammatic representation of Embodiment 11:
  • component (B) contains at least one group which is selected from the group consisting of sulfate, thiosulfate, disulfite, tetrathionate, sulfonate, phosphate, phosphonate, bisphosphonate, oligophosphonate, polyphosphonate, ammonium or salts or mixtures thereof, preferably from sulfate, sulfonate, phosphate, phosphonate, bisphosphonate, oligophosphonate, polyphosphonate or salts or mixtures thereof, particularly preferably from phosphonate, bisphosphonate, oligophosphonate, polyphosphonate or salts or mixtures thereof, in particular component (B) is selected from the group the bisphosphonates or salts thereof.
  • Embodiment 12 is a diagrammatic representation of Embodiment 12
  • component (B) contains at least one compound which is selected from the group consisting of 1-hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxyalkene-1, 1-diphosphonic acid, 1-aminoalkane-1 , 1-diphosphonic acid, 1-hydroxy-3-aminoalkane-1, 1-diphosphonic acid, 3-amino-1-hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxy-4-aminoalkane-1, 1-diphosphonic acid, 1-amino -4-hydroxyalkane-1, 1-diphosphonic acid, alkylamino-1-hydroxyalkane-1, 1-diphosphonic acid or salts thereof or mixtures thereof, preferably 1-hydroxyalkane-1, 1-diphosphonic acid, 1-aminoalkane-1, 1-diphosphonic acid, 3-amino-1-hydroxyalkane-1, 1-diphosphonic acid, 1-hydroxy-3-aminoalkane-1, 1-diphosphonic acid, alkyla
  • component (B) is selected from etidronic acid, sodium or potassium etidronate or mixtures thereof.
  • Embodiment 14 is a diagrammatic representation of Embodiment 14:
  • Embodiment 15 is a diagrammatic representation of Embodiment 15:
  • composition according to one of the preceding embodiments which contains a corrosion inhibitor which is preferably selected from the group consisting of triazoles, thiadiazoles, organophophoric acids, boric acid, boric acid derivatives, sulfonic acids, sulfonates, sulfonic acid esters, carboxylic acids or mixtures thereof, particularly preferably from benzotriazole, benzothiadiazole, Maleic acid, malonic acid, isononanoic acid, citric acid, ascorbic acid or mixtures thereof, benzotriazole is particularly preferred.
  • a corrosion inhibitor which is preferably selected from the group consisting of triazoles, thiadiazoles, organophophoric acids, boric acid, boric acid derivatives, sulfonic acids, sulfonates, sulfonic acid esters, carboxylic acids or mixtures thereof, particularly preferably from benzotriazole, benzothiadiazole, Maleic acid, malonic acid, isononanoic acid, citric
  • Embodiment 16 is a diagrammatic representation of Embodiment 16:
  • composition according to embodiment 14 wherein at most 10% by weight, preferably at most 5% by weight, more preferably at most 2% by weight, particularly preferably at most 1% by weight, in particular at most 0.1% by weight of the
  • Corrosion protection agent based on the total weight of the composition is included.
  • Embodiment 17 is a diagrammatic representation of Embodiment 17:
  • Composition according to one of the preceding embodiments which contains a humectant, which is preferably selected from the group consisting of alcohols, multiple alcohols, polyols or mixtures thereof, particularly preferably from glycerol, ethylene glycol, propylene glycol and polyethylene glycols with molar masses less than 1000 g / mol, in particular glycerol is preferred.
  • a humectant which is preferably selected from the group consisting of alcohols, multiple alcohols, polyols or mixtures thereof, particularly preferably from glycerol, ethylene glycol, propylene glycol and polyethylene glycols with molar masses less than 1000 g / mol, in particular glycerol is preferred.
  • Embodiment 18 is a diagrammatic representation of Embodiment 18:
  • composition which contains a pH control agent, which is preferably selected from the group consisting of inorganic acids or bases, more preferably from the group consisting of alkali or alkaline earth metal hydroxides, elemental oxygen acids or Mixtures thereof, particularly preferably alkali metal hydroxides, phosphoric acids or phosphoric acid derivatives or mixtures thereof, in particular sodium hydroxide, potassium hydroxide, phosphoric acid or mixtures thereof.
  • a pH control agent which is preferably selected from the group consisting of inorganic acids or bases, more preferably from the group consisting of alkali or alkaline earth metal hydroxides, elemental oxygen acids or Mixtures thereof, particularly preferably alkali metal hydroxides, phosphoric acids or phosphoric acid derivatives or mixtures thereof, in particular sodium hydroxide, potassium hydroxide, phosphoric acid or mixtures thereof.
  • Embodiment 19 is a diagrammatic representation of Embodiment 19:
  • composition comprising the following components or obtainable by bringing together the following components:
  • an anti-corrosion agent 0 to 10% by weight of an anti-corrosion agent, in each case based on the total weight of the composition.
  • Embodiment 20 is a diagrammatic representation of Embodiment 20.
  • composition comprising the following components or obtainable by bringing together the following components:
  • an anti-corrosion agent 0 to 10% by weight of an anti-corrosion agent, in each case based on the total weight of the composition.
  • Embodiment 21 is a diagrammatic representation of Embodiment 21.
  • composition comprising the following components or obtainable by bringing together the following components:
  • component (A) 40 to 90% by weight of component (A), 10 to 40% by weight of component (B),
  • an anti-corrosion agent 0 to 10% by weight of an anti-corrosion agent, in each case based on the total weight of the composition.
  • Embodiment 22 is a diagrammatic representation of Embodiment 22.
  • Embodiments for producing a cooling lubricant solution which is in the form of a tablet or powder.
  • Embodiment 23 is a diagrammatic representation of Embodiment 23.
  • Embodiments as a performance additive in cooling lubricants.
  • Embodiment 24 is a diagrammatic representation of Embodiment 24.
  • Embodiments 1 to 21 as a performance additive in metal cutting.
  • Embodiment 25 is a diagrammatic representation of Embodiment 25.
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • Embodiment 26 0 to 5% by weight of a humectant, based in each case on the total weight of the lubricant composition.
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • a humectant based in each case on the total weight of the lubricant composition.
  • Embodiment 27 is a diagrammatic representation of Embodiment 27.
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • a humectant based in each case on the total weight of the lubricant composition.
  • Embodiment 28 is a diagrammatic representation of Embodiment 28:
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • component (A) 5 to 50% by weight of component (A), 0 to 5% by weight of a pH regulating agent,
  • Embodiment 29 :
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • component (B) 5 to 50% by weight of component (B), 0 to 5% by weight of a pH regulating agent,
  • a humectant based in each case on the total weight of the lubricant composition.
  • Embodiment 30 is a diagrammatic representation of Embodiment 30.
  • Lubricant composition containing the following components or obtainable by bringing the following components together:
  • component (B) 5 to 30% by weight of component (B), 0 to 5% by weight of a pH regulating agent,
  • a humectant based in each case on the total weight of the lubricant composition.
  • Embodiment 31 Lubricant composition according to one of the preceding embodiments 25 to 30, which contains a wetting agent which is preferably selected from the group consisting of ionic, amphoteric, non-ionic surfactants, polymer surfactants, detergents, soaps or mixtures thereof, in particular of castor oil, castor oil and sulfuric acid ester and their salts or mixtures thereof.
  • a wetting agent which is preferably selected from the group consisting of ionic, amphoteric, non-ionic surfactants, polymer surfactants, detergents, soaps or mixtures thereof, in particular of castor oil, castor oil and sulfuric acid ester and their salts or mixtures thereof.
  • Embodiment 32 is a diagrammatic representation of Embodiment 32.
  • Embodiment 33 is a diagrammatic representation of Embodiment 33.
  • Lubricant composition according to one of the preceding embodiments 25 to 32, which contains a biocide which is preferably selected from the group consisting of isothiazolinones, carbamates, formaldehyde, formaldehyde depot substances, phenols, phenol derivatives, alcohols, amines, quaternary ammonium compounds, alkali pyrithione or mixtures thereof, particularly preferably from isothiazolinones, alkali pyrithione, amine oxides and quaternary ammonium compounds or mixtures thereof.
  • a biocide which is preferably selected from the group consisting of isothiazolinones, carbamates, formaldehyde, formaldehyde depot substances, phenols, phenol derivatives, alcohols, amines, quaternary ammonium compounds, alkali pyrithione or mixtures thereof, particularly preferably from isothiazolinones, alkali pyrithione, amine oxides and quaternary
  • Embodiment 34 is a diagrammatic representation of Embodiment 34.
  • Lubricant composition according to embodiment 33 which contains at most 1% by weight, preferably at most 0.1% by weight, particularly preferably at most 0.01% by weight, of the biocide, based on the total weight of the lubricant composition.
  • Embodiment 35 is a diagrammatic representation of Embodiment 35.
  • Lubricant composition according to one of the above embodiments 25 to 34, the pH of the solution being in the range from 6 to 10, preferably from 7 to 9, particularly preferably 9.
  • Embodiment 36 is a diagrammatic representation of Embodiment 36.
  • Lubricant composition according to one of the preceding claims 25 to 36, wherein no oil, wax or fat, preferably no natural or synthetic wax, in particular no microcrystalline wax, paraffin wax, polyethylene wax, polypropylene wax, carnauba wax or mixtures thereof.
  • Embodiment 38 is a diagrammatic representation of Embodiment 38.
  • a lubricant composition according to one of the above embodiments 25 to 37 as a cooling lubricant in metalworking, in particular in machining metalworking.
  • Embodiment 39 is a diagrammatic representation of Embodiment 39.
  • a method of making a lubricant rod comprising the following steps
  • Embodiment 40 is a diagrammatic representation of Embodiment 40.
  • a method of making a lubricant composition comprising the following steps
  • Embodiment 41 is a diagrammatic representation of Embodiment 41.
  • Embodiment 42 is a diagrammatic representation of Embodiment 42.
  • a method of replenishing a lubricant composition comprising the following steps:

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

L'invention concerne une composition de lubrifiant, en particulier une solution de lubrifiant réfrigérant, à base de composés ioniques et/ou de composés à liaison élément-organique.
EP19779752.5A 2018-09-10 2019-09-10 Composition servant à la préparation d'une composition de lubrifiant Pending EP3850066A1 (fr)

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EP18193533.9A EP3620502A1 (fr) 2018-09-10 2018-09-10 Composition destiné à la production d'une composition lubrifiante
PCT/EP2019/074144 WO2020053232A1 (fr) 2018-09-10 2019-09-10 Composition servant à la préparation d'une composition de lubrifiant

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CN114620699B (zh) * 2022-03-18 2023-03-10 江苏南创化学与生命健康研究院有限公司 一种多聚磷酸-锰纳米材料及其合成方法

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US11905489B2 (en) 2024-02-20

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