EP3784423A1 - Laminoir à cylindres obliques à ajustement hydraulique des cylindres - Google Patents
Laminoir à cylindres obliques à ajustement hydraulique des cylindresInfo
- Publication number
- EP3784423A1 EP3784423A1 EP19719287.5A EP19719287A EP3784423A1 EP 3784423 A1 EP3784423 A1 EP 3784423A1 EP 19719287 A EP19719287 A EP 19719287A EP 3784423 A1 EP3784423 A1 EP 3784423A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rolling
- work rolls
- block
- roll
- mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 121
- 239000002775 capsule Substances 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 230000008859 change Effects 0.000 claims description 28
- 238000011156 evaluation Methods 0.000 claims description 15
- 238000005259 measurement Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000012634 optical imaging Methods 0.000 claims 2
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/32—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis by liquid pressure, e.g. hydromechanical adjusting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/78—Control of tube rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/10—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring roll-gap, e.g. pass indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/008—Skew rolling stands, e.g. for rolling rounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/06—Rolling hollow basic material, e.g. Assel mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2271/00—Mill stand parameters
- B21B2271/02—Roll gap, screw-down position, draft position
- B21B2271/04—Screw-down speed, draft speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
Definitions
- the invention relates to a cross rolling mill for rolling a block over a mandrel into a hollow block, comprising a plurality of work rolls each applying a substantially radially directed rolling force to the block, the work rolls being carried in a rolling stand and the gap between the work rolls, Preferably, the orientation of the roll axis of at least one of the work rolls relative to the block, is variable. Furthermore, the invention relates to a method for producing a hollow block from a block by means of such a cross rolling mill. 2. State of the art
- a preheated block in steel preheated to about 1,250 ° C block, rolled by means of two or more main working rolls on a mandrel located between the mandrel to a hollow block.
- the work rolls exert on the block a substantially radially directed rolling force and are supported and supported for support in a rolling stand, a so-called rolling stand, such that at least the rolling gap between the work rolls is set to the respective desired wall thickness of the hollow block to be produced can be.
- mechanical spindle drives have been used for decades, which allow at least one nip setting before and after the rolling process. A roll gap setting during the rolling process, in particular an automated roll gap adjustment even during the rolling process itself, this is nevertheless not possible.
- a cross rolling mill for rolling a block over a mandrel to a hollow block, in which instead of the previously used mechanical Anstellelemente such as spindle drives, hydraulic Anstellelemente, preferably hydraulic capsules are provided for, the change in the roll gap, preferably Also, the alignment of the roll axis of at least one of the work rolls against the block to effect.
- the change of the roll gap by means of hydraulic setting elements in relation to the block as a workpiece is understood to mean that the work rolls are realigned to one another as required, whereby the roll gap dimension and geometry also remains variable during the rolling process.
- an alignment with respect to the block to be formed into a hollow block takes place between the respective rolling processes and, during the rolling processes, the alignment of at least one of the roll axes also or alternatively with respect to the other work roll (s).
- the hydraulic Anstellelemente are preferably connected in a usual manner with chocks, via which the work rolls are mounted adjustable in the respective rolling mill.
- a beveling mill is provided for the first time, which allows a change in the roll gap geometry or any other type of Stördorfnkompensation even during the rolling process due to the hydraulic Anstellelemente.
- the work rolls are pre-set by the hydraulic setting elements to a certain distance from one another, the so-called roll gap.
- Symmetrically between the work rolls is located in the inventive slanting mill held by a mandrel mandrel, above which the block is then rolled to form a hollow block. Due to the oblique position of the work rolls, the forming of the block takes place in a hollow block over the mandrel fixedly arranged in the nip and due to the force applied by the oblique position of the work rolls on the block propulsion.
- the roll gap increases as a result, and the symmetry of the arrangement of Work rolls and possibly the dome to each other shifts, especially because, for example, the upper and lower work rolls are different in design, for example, moved up or down.
- the center of the work rolls shifts to each other and the mandrel and thus the outlet side of the cross rolling mill, which leads to undesirable effects on the quality of the hollow block produced.
- the wall thickness distribution of the hollow block occur due to the displacement of the work roll centers to each other increasingly eccentricities, which are ultimately to be found even in the finished rolled-out tube
- hydraulic setting elements overcomes this disadvantage of previously existing cross rolling mills.
- the use of hydraulic setting elements preferably hydraulic capsules, enables the dynamic minimization or complete compensation of the stator expansion and the associated displacement of the roll position relative to each other.
- Changes in the roll gap preferably also the alignment of the roll axis of at least one of the work rolls against the block or any other work roll, preferably to compensate as far as possible.
- manipulated variables are preferably used for the hydraulic adjusting elements of the work rolls Stördorfnausregelungen acting horizontally in the x direction transverse to the rolling direction, in the y direction vertical to the rolling direction and in the z direction in the rolling direction to the outlet side.
- the inventive cross rolling mill according to the first aspect of the invention has, in addition to the work rolls, preferably the upper and lower work rolls, the roll gap laterally delimiting disks or guide shoes, via which a central positioning of the block and the outgoing hollow block can be influenced within the roll gap.
- Diescheremian usually have a circumferential profile in the form of the hollow block to be rolled and are arranged relative to the hollow block an explicat within the cross rolling mill. It is preferred in this context, although the Diescheremian or the guide shoes have hydraulic Anstellelemente that preferably support or can cause a dynamic and online-acting Störuccnkompensation.
- a measuring means is provided with which a change in the roll gap geometry and / or the roll gap displacement and / or the position of the work rolls in space and their change during the rolling operation can be determined.
- this measuring means is connected to an evaluation unit which is suitable for determining the disturbance variables to be compensated.
- a cross rolling mill is provided, which is capable of dynamically and permanently preferably to determine any change in the rolling process, for example, based on a measured stator expansion and the associated change in the arrangement of the work rolls and possibly the dome to each other.
- the measuring means may in principle be arranged at any point of the roll stand or of its built-in elements, wherein a
- an indirect measurement for example on a guide element such as a Diescheremia or a guide shoe still allows a correlation on a correlation on a conclusion on the position of the work rolls or the individual guide elements in the stand under load rolling stand.
- the measuring means comprises an optical image detection unit, which makes it possible to separate the measuring unit away from the rolling stand and the circumstances otherwise acting thereon on the measuring unit and interfering with the measurement result.
- the measuring means comprises a camera, preferably a CCD camera. By means of such a camera, the measuring unit in the rolling mill can be positioned almost anywhere on the roll stand and at the same time, optionally after a corresponding calibration, provide all the desired measurement results.
- the measuring means is capable of a connected to the rolling stand picture element, preferably one or more connected to the adjusting elements for the work rolls
- Image elements to capture and then able to determine their position and / or shape change during the rolling process are particularly preferred if the at least one picture element is an active luminous element which, in an extremely preferred embodiment of the invention, is circular and of defined diameter or oval with a defined shape. It is also preferred if the picture element is square or rectangular, for example, then the evaluation of the change of one or more picture element diagonals under load allows an indication of the rolling stand expansion or distortion. In this way, on the one hand, the possibility is created to measure each roll stand strain and / or distortion directly and directly, on the other hand, the image acquisition is advantageously supported by particularly simple means by the design of the picture element as an active light.
- the calibration of the measurement is supported by particularly simple means by the preferred embodiment of the pixel with circular shape and defined diameter or oval with predetermined shape or square or rectangular with known diagonal dimensions, on the other hand also created the possibility, not only the change in position of the pixel during roll stand stretch, but also any shape change of the pixel due to any other type of distortion of the roll stand.
- This can be used particularly advantageously if the optical image acquisition not only the center (in a circular shape) or the intersection of the major axes (oval shape) or the intersection of the surface diagonal (square or rectangular shape) of a pixel, but the entire surface, but at least the picture element edge and its center, is able to capture.
- change hydraulic adjusting preferably hydraulic capsules, which are directly or indirectly connected to the work rolls, for example via roll chocks, during the Rolling the nip, preferably also the orientation of the roll axis of at least one of the work rolls relative to the block.
- the change in the roll gap is effected if disturbances are determined by an evaluation unit in advance by means of measured changes in the roll gap geometry and / or the roll gap displacement and / or the position of the work rolls in space and their change during the rolling operation have been.
- a signal for the control variable compensation is output to the hydraulic setting elements.
- the evaluation unit is connected to a measuring means, preferably an optical measuring means located remotely from the rolling stand, in particular a measuring means with an optical image detection unit.
- this measuring device can detect a picture element connected to the rolling stand, preferably one or more picture elements connected to the setting elements for the work rolls, and determine their position and / or shape changes during the rolling process.
- the movement of the picture elements is preferably detected with high precision by means of the optical measuring means, the changes Ax1 (t) and Ay1 (t) of the upper work roll or Ax2 (t), Ay2 (t) of the lower work roll preferably being determined online and by means of the evaluation unit is transmitted to the control and regulation unit for minimizing or compensating the manipulated variables.
- the control and regulation unit for minimizing or compensating the manipulated variables.
- the upper and / or lower work rolls also or exclusively the position and / or position of the dome and in addition to this or independent of other changes, the position and / or position of the Diescherrion for Block or hollow block is changed dynamically, so as to effect the compensation of previously determined disturbances or at least support.
- the invention allows the dynamic compensation of the expansion of the rolling mill during rolling and the reduction or elimination of errors in the pipe to be produced by the cross rolling mill.
- the data acquisition is preferably carried out without contact and removed from the rolling stand, thus free of the measurement result disturbing influences near the roll gap, and allows the highest possible flexibility of the arrangement of the measuring means to the rolling mill depending on local conditions.
- movements of the roll stand can be detected and compensated during subsequent rolling, possibly also during the ongoing rolling process.
- the measuring means can be permanently mounted but also designed to be mobile.
- an optical image acquisition can be used which uses the CaliView® measuring device. It can measure contours from a distance of 8 m to 40 m with an accuracy of 0.1 mm, with CaliView® also having a continuous scan function for checking the measurement.
- the measurement can thus record during the rolling process movements of the roll stand and the resulting changes in the roll gap and the roll gap geometry and use during operation for readjustment of the work rolls or other manipulated variables. Due to the preferred known shape and dimension of the picture element on the roll stand can also be provided in the arrangement of the measuring means in relation to the rolling mill an angular offset, which should then be considered in the calibration of the meter. Flier die the influence of the vapors occurring during the cross rolling and other influences disturbing the measurement result can be limited to the unavoidable minimum.
- FIG. 1 shows a schematic view of a part of a cross rolling mill according to a first embodiment of the invention
- Figure 2 shows a schematic representation of a part of a
- FIG. 3 shows a flow diagram for the application of a device according to the invention
- FIG. 1 shows, in a first embodiment, the mode of action of a bevelling mill comprising an upper work roll 1 and a lower work roll 2.
- the upper and lower work rolls 1, 2 are in the form of two truncated cones connected together at their large end face and act in the transformation of a block 3 in a direction from left to right (z-direction) in Figure 1 with a mandrel 4 arranged on a mandrel 5 together.
- the block 3 is at a suitable position of the upper and lower work rolls 1, 2 relative to the block 3 by the rotation of the upper and lower work rolls 1, 2 about their longitudinal axes 1 a and 2a through the nip between the upper and lower work rolls 1, 2nd and conveyed across the mandrel 5 from the input side 6 to the output side 7.
- hydraulic adjusting 8a, 8b, and 9a, 9b are arranged, via which the position of the work rolls 1, 2 to each other and in relation to the block 3 is almost arbitrarily variable, in particular the manner shown in a y-direction vertical to the rolling direction.
- FIG. 2 shows another embodiment of an essential part of a rolling mill according to the invention, comprising an upper work roll 1 and a lower work roll 2, each showing a truncated cone shape with unsteady coat course.
- a nip 10 is formed, in which the block 3 enters by movement in the direction of z on the mandrel 5 and there in cooperation of the upper and lower work rolls 1, 2 with the locally fixed piercing pin fifth is converted to a (not shown) hollow block.
- hydraulic adjusting elements 8a, 8b and 9a, 9b are arranged, by means of which a change of the roll gap 10 and the local position of the roll axes 1a, 1b can be effected
- FIG. 3 shows a schematic flow diagram of the method according to the invention by means of a skew rolling mill 11 according to the invention, which carries an upper work roll 1 and a lower work roll 2.
- Image elements MM1 and MM2 are arranged roll stand of the roll stand 11 and are permanently monitored during the rolling operation with high precision and dynamically both in terms of their location and their form of a remote and not pictorially illustrated camera.
- Each change of position in the x-direction and y-direction Dx1 (t), Ay1 (t) for the upper work roll 1 and Dx2 (t), Ay2 (t) for the lower work roll 2 are detected by the (not shown) measuring unit and on a (also not shown) transmitted evaluation.
- this evaluation unit determines whether the positional changes of the picture elements MM1, MM2 detected by the image unit (not shown) are to be regarded as correcting variables to be compensated. If this is the case, the disturbances determined by the evaluation unit are forwarded to the HGC controller as a control and regulation unit (hydraulic gap control controller).
- HGC control and regulation unit
- control commands Y1, Y2 are output to the hydraulic Anstellelemente 8, 9.
- These hydraulic adjusting elements 8, 9 change by adjusting the upper work roll 1 and / or the lower work roll 2 with respect to the (not shown) mandrel the roll gap geometry and optionally the orientation of the (not shown) roll axes to each other. This makes it possible to output during the rolling process highly dynamic with constant detection and evaluation of measurement data online control and regulation commands that are able to positively influence the rolling result and the course of the cross rolling process.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Metal Rolling (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018003434.9A DE102018003434A1 (de) | 2018-04-27 | 2018-04-27 | Schrägwalzwerk mit hydraulischer Walzenanstellung |
PCT/EP2019/060458 WO2019206958A1 (fr) | 2018-04-27 | 2019-04-24 | Laminoir à cylindres obliques à ajustement hydraulique des cylindres |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3784423A1 true EP3784423A1 (fr) | 2021-03-03 |
EP3784423B1 EP3784423B1 (fr) | 2022-09-14 |
Family
ID=66251811
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19719287.5A Active EP3784423B1 (fr) | 2018-04-27 | 2019-04-24 | Laminoir à cylindres obliques à ajustement hydraulique des cylindres |
Country Status (8)
Country | Link |
---|---|
US (1) | US11511327B2 (fr) |
EP (1) | EP3784423B1 (fr) |
JP (1) | JP7209013B2 (fr) |
CN (1) | CN112236242A (fr) |
DE (1) | DE102018003434A1 (fr) |
ES (1) | ES2932865T3 (fr) |
RU (1) | RU2758509C1 (fr) |
WO (1) | WO2019206958A1 (fr) |
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US20150000363A1 (en) | 2012-01-20 | 2015-01-01 | Danieli & C. Officine Meccaniche S.P.A. | Rolling stand with non skewed working rolls with a roll preloading device |
DE102016114377A1 (de) | 2015-09-01 | 2017-03-02 | Sms Group Gmbh | Schrägwalzaggregat sowie Verfahren zum Bestimmen des Walzkalibers eines Schrägwalzaggregats |
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CN206122330U (zh) * | 2016-10-14 | 2017-04-26 | 绍兴市新兴金属材料厂 | 一种三辊斜轧机的固定装置 |
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2018
- 2018-04-27 DE DE102018003434.9A patent/DE102018003434A1/de not_active Withdrawn
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2019
- 2019-04-24 EP EP19719287.5A patent/EP3784423B1/fr active Active
- 2019-04-24 CN CN201980028632.XA patent/CN112236242A/zh active Pending
- 2019-04-24 ES ES19719287T patent/ES2932865T3/es active Active
- 2019-04-24 RU RU2020134111A patent/RU2758509C1/ru active
- 2019-04-24 WO PCT/EP2019/060458 patent/WO2019206958A1/fr active Application Filing
- 2019-04-24 JP JP2020560134A patent/JP7209013B2/ja active Active
- 2019-04-24 US US17/050,852 patent/US11511327B2/en active Active
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US5295379A (en) | 1993-03-05 | 1994-03-22 | Italimpianti Of America, Inc. | Vertical piercer mill |
US20020000113A1 (en) | 2000-04-27 | 2002-01-03 | Sms Demag Aktiengesellschaft | Rolling mill, especially for inclined or diescher rolling |
CN102319739A (zh) | 2011-10-19 | 2012-01-18 | 北京金自天正智能控制股份有限公司 | 二辊斜轧穿孔机辗轧角调整装置 |
US20150000363A1 (en) | 2012-01-20 | 2015-01-01 | Danieli & C. Officine Meccaniche S.P.A. | Rolling stand with non skewed working rolls with a roll preloading device |
DE102016114377A1 (de) | 2015-09-01 | 2017-03-02 | Sms Group Gmbh | Schrägwalzaggregat sowie Verfahren zum Bestimmen des Walzkalibers eines Schrägwalzaggregats |
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MICHAEL WILMS: "Tenaris starts advanced seamless pipe production for the demanding US oil and gas industry", MPT. METALLURGICAL PLANT AND PLANT AND TECHNOLOGY INTERNATIONAL, VERLAG STAHLEISEN, DUESSELDORF, DE, vol. 1, no. 2, 20 February 2018 (2018-02-20), DE, pages 44 - 47, XP009530401, ISSN: 0935-7254 |
See also references of WO2019206958A1 |
Also Published As
Publication number | Publication date |
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JP7209013B2 (ja) | 2023-01-19 |
US11511327B2 (en) | 2022-11-29 |
US20210229147A1 (en) | 2021-07-29 |
CN112236242A (zh) | 2021-01-15 |
JP2021519697A (ja) | 2021-08-12 |
ES2932865T3 (es) | 2023-01-27 |
EP3784423B1 (fr) | 2022-09-14 |
WO2019206958A1 (fr) | 2019-10-31 |
RU2758509C1 (ru) | 2021-10-29 |
DE102018003434A1 (de) | 2019-10-31 |
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