EP3713671B1 - Intelligente, selbst-adaptive steuerungsvorrichtung zur automatisierten optimierung und steuerung der vermahlungslinie eines walzensystems und entsprechendes verfahren - Google Patents
Intelligente, selbst-adaptive steuerungsvorrichtung zur automatisierten optimierung und steuerung der vermahlungslinie eines walzensystems und entsprechendes verfahren Download PDFInfo
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- EP3713671B1 EP3713671B1 EP18815541.0A EP18815541A EP3713671B1 EP 3713671 B1 EP3713671 B1 EP 3713671B1 EP 18815541 A EP18815541 A EP 18815541A EP 3713671 B1 EP3713671 B1 EP 3713671B1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/04—Systems or sequences of operations; Plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2210/00—Codes relating to different types of disintegrating devices
- B02C2210/01—Indication of wear on beaters, knives, rollers, anvils, linings and the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/06—Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
- B02C4/38—Adjusting, applying pressure to, or controlling the distance between, milling members in grain mills
Definitions
- the present invention relates to an intelligent, self-adaptive regulation and control device for the automated regulation and control of grinding and rolling systems, in particular mill systems with a roller frame, but also mill systems and grinding systems in general.
- the invention relates in particular to control devices for grain mills and other systems for processing and crushing grain, in particular systems for crushing, transporting, fractionating and conditioning grain as well as to regulating and control methods and control devices for self-optimized control and monitoring of such systems.
- Possible applications of the device according to the invention also relate to grinding and rolling systems with real-time or quasi-real-time measurement and monitoring of operating parameters such as roller temperature, roller gap, roller speed, roller press force and / or energy consumption of one or different roller drives, and / or with real- time or quasi-real-time measurements of ingredients or quality parameters during product preparation and processing in the grain mill systems for the purpose of process monitoring (measurement, monitoring) as well as control and / or regulation of the systems or processes, such as measured variables such as water content, protein content, Starch damage, ash content (minerals) of flours (or intermediate grinding products), residual starch content, grinding fineness etc.
- operating parameters such as roller temperature, roller gap, roller speed, roller press force and / or energy consumption of one or different roller drives
- real- time or quasi-real-time measurements of ingredients or quality parameters during product preparation and processing in the grain mill systems for the purpose of process monitoring (measurement, monitoring) as well as control and / or regulation of the systems or processes, such as measured variables such as water content, protein content
- the invention also relates quite generally to mill systems, for example ball mills or so-called semi-autogenously grinding mills (SAG), which are used for Grinding of coarse-grained M materials, such as ores or cement, etc., are intended.
- SAG semi-autogenously grinding mills
- the throughput and the product quality parameters are set by setting various control or reference variables, such as the speed of rotation of the mill drum, energy consumption of the mill drum, supply of the (coarse) granular starting material / input materials, water supply in ore mills and / or the discharge speed of the output ground material, controlled.
- the grain size distribution of the material to be ground is an important quality feature. In particular, it can influence the yield of the further components connected downstream of the mill system, such as, for example, the flotation.
- the aim is to achieve the highest possible throughput with high product quality and with low energy consumption and material requirements, ie costs.
- the present invention thus relates in a preferred application to rolling systems, product processing systems and grinding systems containing rollers or roller pairing, as well as corresponding methods for the optimized operation of such grinding and rolling systems or product processing systems.
- the systems mentioned relate in particular to complete systems for (i) grain milling, (ii) flour processing for industrial bakeries, (iii) systems for special milling, (iv) production systems for the production of high-quality feed for farm animals and pets, (v) special systems for Production of feed for fish and crustaceans, (vi) premix and concentrate systems for the production of active ingredient mixtures, (vii) oil extraction from oilseeds, (viii) treatment of extraction meal and white flakes, (ix) high-performance systems for processing biomass and production of energy pellets, (x) Systems for ethanol production, (xi) Complete rice processing systems, (xii) Sorting systems for food, seeds and plastics, (xiii) Grain and soy handling, (xiv) Systems for unloading and loading ships, trucks and trains from storage to discharge of grain
- Milling especially grain milling
- the influence of the various factors that determine the dynamics of a process is usually well known and in which the relevant processes can therefore be easily parameterized using appropriate equations and formulas or the equipment and devices involved simply activated and regulated accordingly
- the number of relevant factors that influence the grinding quality and, at the same time, the yield of the processed end product is extremely high in milling. It is therefore often necessary for a miller, as a human expert, to manually adjust and set the entire grinding or milling system after analyzing the starting / raw material based on his intuition and know-how in order to obtain the best possible results in the sense of the expected Quality and yield of the end product (e.g. ash content, yield, baking quality etc.).
- the expected Quality and yield of the end product e.g. ash content, yield, baking quality etc.
- the grinding properties of the starting material are fundamental to the grinding process. Since the grinding system typically has to be regulated by the head miller, the head miller also has a decisive influence on and control of the characteristics of the flour produced. It starts with the choice of the wheat class, which can refer to the market class as well as the production location or region of the wheat, in order to influence certain grain attributes, such as a certain protein area.
- the miller also controls the wheat blend / grists that is put into the grinding plant. The miller can also adjust the mill flow, roll speed, Speed differentials, distribution of fluted rolls, e.g.
- the miller has further control options in combination with sieving and cleaning and finally in the maelstrom selection for mixing the final flour produced. All of these parameters and control options are used by the miller to consistently produce a flour of a certain quality.
- grinding rollers in particular such as those used in grain milling, require constant monitoring. Apart from the optimization of production and the characteristics of the end product, it can also happen, for example, that a so-called dry run, build-up in the control system or other operational anomalies occur. If an abnormal condition lasts too long, the temperature of the grinding roller, for example, can rise to a critical level and possibly cause a fire or damage to the rollers.
- operational anomalies can also influence the optimal operation of the system differently, in particular the quality, yield or energy consumption.
- grinding plants are at least partially automated in many areas, current systems for automatic control and optimized operation are difficult to automate. In the prior art, mill systems are therefore often still set manually by the operating personnel based on their empirical values.
- PLC programmable logic controller
- GUI graphical user interface
- the result may be reduced for the mill, for example due to a lower yield of light-colored flours or similar attempts to replace the head miller with processor-based control devices, that the complex knowledge and experience of the head miller could not simply be automated by means of rule-controlled devices, in particular not by means of autonomous, self-sufficient control devices that get by without regular routine human intervention.
- the roller mill In grain and flour mills, the roller mill is by far the most important grinding device. Whether corn, soft wheat, durum wheat, rye, barley or malt are to be processed, the roller mill usually offers the most ideal processing of all types of grain.
- the process used in a grain mill is a step crushing process.
- the flour kernel endosperm
- the flour kernel is gradually crushed by passing through several corrugated or smooth pairs of steel rollers. It is separated from the bran and the seedling in sifters using sieves. In the case of pairs of rollers in a roller frame, one roller typically rotates faster than the other.
- Beater mills are also known. Impact mills are suitable, for example, for grinding a wide variety of products in grain mills (grain and by-products of the grinding), animal feed factories (animal feed, pulses), breweries (fine meal production for mash filtration), oil mills (extraction meal and crushed oil cake) or even pasta factories (pasta waste).
- the product is fed to the beater mill or hammer mill from a hopper and picked up by the beater rotor. The particles are crushed until they can pass the openings of a sieve jacket surrounding the rotor.
- flaking systems are also known in which the flaking roller mill, together with the corresponding steaming device, forms the core.
- the flaking material is hydrothermally treated before it enters the flaking mill.
- the system is suitable for processing pearl barley (whole, cleaned and peeled oat kernels) as well as groats (cut oat kernels), maize, soft wheat, barley, buckwheat and rice.
- groats cut oat kernels
- the operation of the grinding devices is influenced by a large number of parameters, such as the selection of the type of grain or the grain mixture and the cultivation area, the harvest time, the desired quality criteria, the specific weight and / or the moisture of the individual grain types or the grain mixture proportions, the air temperature, the relative humidity, the technical data of the system elements used in the mill system and / or the desired flour quality as specified process variables and the selection of the distance, the grinding pressure, the temperature and / or the power consumption of the motors of the grinding rollers, the flow rate and / or the achieved moisture of the ground material and / or the quality of the flour with regard to the mixture proportions, which Sufficiently differentiated control of the grinding process in the grain mill systems is difficult.
- the document WO9741956A1 of the prior art discloses a method for the automated control of the milling process in a mill with a plurality of milling units. A random sample is screened out at the exit of the milling units. The sample is used to compare the percentage of throughput to regrind retained with predefined standard values. If a deviation is measured, the gap between the grinding rollers of the grinding roller pair of the grinding unit concerned is adjusted according to the deviation.
- DE2413956A1 The prior art also relates to a method of grinding grain into flour using grinding units, followed by sieving.
- JPH06114282A shows a method for monitoring the particle size distribution in a grinding plant, with the aim of obtaining a constant particle size distribution within the plant. In the process, the flow rate, the distance between the grinding rollers and the spring pressure of the rollers are monitored in order to obtain the desired particle size distribution. The procedure adjusts the control of the grinding system if a deviation of the particle size distribution from the desired particle size distribution is detected.
- an intelligent, self-adaptive control / regulating device is to be provided for the automated optimization and control of the grinding line of a roller system, with which the grinding and / or grinding can be optimized and carried out automatically, and which increases the operational reliability of a mill and, at the same time, the operation optimized or reacts automatically to occurring anomalies.
- the control / regulating device should be able to identify long-term trends in production and to recognize abnormalities in operation. It should enable simple automated monitoring and detection of critical production parameters, in particular yield, energy and throughput / machine running time, as well as automated adaptation of the operation while optimizing the relevant parameters or an automated adaptation of the operation in the event of abnormalities or anomalies.
- the method should allow a fast, automated and stable setting of a mill system during the initial setting.
- the invention for an intelligent, self-adaptive regulation and control device and / or apparatus for self-optimized control of a mill system and / or a grinding line of a roller system of the mill system in that the grinding line has a plurality of processing units, such as corrugating and / or smooth rollers and / or sieves, etc., which based on operational process parameters can be individually controlled by means of the regulating and control device and individually during their operation can be regulated, whereby a batch control (English.
- the regulation and control device comprises a pattern recognition module for recognizing operational process recipes with multi-dimensional batch process parameter patterns, with an operational process recipe at least one or more starting materials, a defined sequence of a milling process within the processing units of the milling line, and operational Batch process parameters assigned to the respective processing units of the grinding line includes stored.
- the regulation and control device comprises a storage device for storing historical operational process recipes with historical batch process parameters, the historical batch process parameters of a process recipe each defining a process-typical, multi-dimensional batch process parameter pattern of an optimized batch process in the normal range.
- a storage device for storing historical operational process recipes with historical batch process parameters, the historical batch process parameters of a process recipe each defining a process-typical, multi-dimensional batch process parameter pattern of an optimized batch process in the normal range.
- Process parameters are controlled and regulated accordingly by means of the regulating and control device.
- the operational process parameters can be continuously monitored by means of the regulating and control device, with a warning signal being transmitted to an alarm unit when an anomaly is detected as a defined deviation of the monitored operational process parameters from the specific operational process parameters of the new operational process recipe.
- the batch process parameters can for example include at least measurement parameters relating to the currents and / or power consumption of one or more roller mills of the mill system.
- the one or more roller mills can, for example, comprise at least corrugated rollers (B passage) and / or smooth rollers (C passage).
- the batch process parameters can in particular include, for example, at least measurement parameters relating to the currents and / or power consumption of all roller mills of the mill system.
- the invention has the advantage, among other things, that a technically new, intelligent, self-adaptive control / regulating device can be provided for the automated optimization and control of the grinding line of a roller system, with which the grinding and / or grinding can be optimized and carried out completely automatically , and which increases the operational safety of a mill and at the same time optimizes the operation or reacts automatically to occurring anomalies.
- the inventive control / regulating device is able to identify long-term trends in production and to recognize abnormalities in operation.
- the process-typical batch process parameters of an optimized batch process can be used to determine defined quality parameters of the end product and specific flour yield as a function of the starting products in the normal range.
- the defined quality parameters can include, for example, at least particle size distribution and / or starch damage and / or protein quality and / or water content.
- the monitored batch process parameters can include, for example, at least yield and / or energy consumption / energy consumption and / or throughput / machine running time.
- continuous long-term changes in the monitored batch process parameters are determined by the control and the monitoring of the anomaly during the grinding process Control device detected, the defined deviation of the monitored operative process parameters from the generated operative process parameters of the new operative process recipe being determined as a function of the measured continuous long-term changes.
- the monitored batch process parameters are transmitted from a large number of regulating and control devices via a network to a central monitoring unit, the large number of regulating and control devices being monitored and regulated centrally.
- the defined deviation of the monitored operational process parameters from the generated operational process parameters of the new operational process recipe is determined as a function of the natural fluctuations within definable ⁇ 2 standard deviations.
- the present invention relates not only to the apparatus according to the invention but also to a method for realizing the device according to the invention.
- product is understood to mean a bulk material or a mass.
- bulk material is understood to mean a product in powder, granulate or pellet form, which is used in the bulk material processing industry, i. H.
- grain milling products and end grain products from milling (especially milling of soft wheat, durum, rye, maize and / or barley) or special milling (especially husks and / or milling of soy, buckwheat, barley, spelled, millet / sorghum, pseudocereals and / or legumes), the production of feed for farm animals and pets, fish and crustaceans, the processing of oilseeds, the processing of biomass and the production of energy pellets, industrial malting and milling plants; the processing of cocoa beans, nuts and coffee beans, the production of fertilizers, in the pharmaceutical industry or in solid chemistry.
- mass is understood to mean a food mass, such as a chocolate mass or a sugar mass, or a printing ink, a coating, an electronic material or a chemical, in particular a fine chemical.
- “Processing of a product” is understood in the context of the present invention: (i) the grinding, comminution and / or flaking of debris, in particular grain, grain milling products and grain end products from milling or special milling as set out above, for which the roller pairings for example those below pairings of grinding rollers or flaking rollers described in more detail can be used; (ii) the refinement of masses, in particular of food masses such as chocolate masses or sugar masses, for which, for example, pairings of fine rollers can be used; and (iii) the wet grinding and / or dispersing, in particular of printing inks, coatings, electronic materials or chemicals, in particular fine chemicals.
- Grinding rollers in the context of the present invention are designed to grind granular material to be ground, which is usually guided between a pair of grinding rollers of two grinding rollers. Grinding rollers, especially the Grinding rollers of the grinding roller pairs according to the invention usually have an essentially inelastic surface (in particular on their circumferential surface), which for this purpose can for example contain or consist of metal, such as steel, in particular stainless steel. Between the grinding rollers of the grinding roller pairing there is usually a relatively fixed and often hydraulically controlled grinding gap. In many grinding plants, the material to be ground is guided essentially vertically downwards through such a grinding gap.
- the ground material is fed to the grinding rollers of a pair of grinding rollers by means of its gravity, and this supply can optionally be supported pneumatically.
- the grist is usually granular and moves as a fluid stream through the grinding gap.
- At least one roller, in particular two rollers of a grinding roller pairing, of a grinding system can be designed, for example, as a smooth roller or as a corrugated roller or as a basic roller body with plates screwed on. Smooth rollers can be cylindrical or cambered. Corrugated rollers can have different corrugated geometries, such as roof-shaped or trapezoidal corrugated geometries, and / or have segments placed on the circumferential surface. At least one roller, in particular both rollers of the grinding roller pairing, in particular at least one grinding roller, in particular both grinding rollers of the grinding roller pairing, can have a length in the range 500 mm to 2000 mm and a diameter in the range 250 mm to 300 mm.
- the circumferential surface of the roller is preferably inextricably connected to the roller body and, in particular, is formed in one piece with it. This allows simple production and reliable and robust processing, in particular grinding, of the product.
- the rollers can be designed with at least one sensor for recording measured values which characterize a state of at least one of the rollers, in particular both rollers of the roller pairing. In particular, this can be a state of a circumferential surface of at least one of the rollers, in particular of both rollers of the roller pairing.
- the state can, for example, be a temperature, a pressure, a force (force component (s) in one or more directions), wear, a vibration, a deformation (expansion and / or deflection path), a Rotational speed, a rotational acceleration, an ambient humidity, a position or an orientation of at least one of the rollers, in particular both rollers of the roller pairing.
- the sensors can be designed, for example, as MEMS sensors (MEMS: Micro-Electro-Mechanical System).
- the sensor is preferably in data connection with at least one data sensor, the data transmitter being designed for contactless transmission of the measured values of the at least one sensor to a data receiver.
- the measured values can be transmitted without contact to a data receiver that is not part of the roller.
- the grinding system can comprise further sensors and measuring units for recording process, product or operating parameters, in particular measuring devices for measuring the current / power consumption of one or more rollers.
- the sensors (i) can have at least one temperature sensor, but preferably several temperature sensors for measuring the roll temperature or a temperature profile along a roll; (ii) one or more pressure sensors; (iii) one or more force sensors (to determine the force component (s) in one or more directions); one or more wear sensors; (iv) one or more vibration sensors, in particular for determining winding, that is, adhesion of the processed product to the circumferential surface of the roller, which hinders processing, in particular grinding, at this position; (v) one or more deformation sensors (for determining an expansion and / or a deflection path); (vi) one or more rotational speed sensors, in particular for determining a standstill of the roller; (vii) one or more rotational acceleration sensors; (viii) one or more sensors for determining an ambient humidity, which is preferably arranged on an end face of the roller; (ix) one or more gyroscopic sensors for determining the position and / or the orientation of the roller, in particular for determining the position
- a roller can contain several temperature sensors and deformation sensors.
- all sensors are of the same type, for example as Measuring units are designed for measuring the power consumption of one or more rollers.
- wear is understood to mean the mechanical wear and tear of the circumferential surface of the roller, in particular of the grinding roller.
- wear can be determined, for example, by means of a change in resistance that occurs as a result of material being removed from the circumferential surface.
- wear can be determined via a changed pressure and / or via a changed path length and / or via a changed electrical capacitance.
- this unit can comprise at least one multiplexer which is arranged and designed for the alternating transmission of the measured values recorded by the sensors to the data transmitter.
- the contactless transmission can take place, for example, by infrared radiation, by light pulses, by radio frequency signals, by inductive coupling or by any combination thereof.
- the contactless transmission of the measured values here and in the following always also includes the transmission of data which are obtained through appropriate processing of the measured values and which are therefore based on the measured values.
- a unit with sensors can contain at least one signal converter, in particular at least one A / D converter, for converting the measured values recorded by the at least one sensor. At least one signal converter, which converts the measured values recorded by this sensor, can be assigned to each sensor. The converted signals can then be fed to a multiplexer as already described above. If the signal converter is an A / D converter, the multiplexer can be a digital multiplexer.
- the signal converter can also be arranged between a multiplexer as described above and the data transmitter.
- the multiplexer can be an analog multiplexer.
- a unit with sensors can comprise at least one circuit board (in particular a MEMS circuit board) on which one or more of its sensors and / or at least one multiplexer and / or at least one signal converter and / or the at least one data transmitter and / or at least one energy receiver and / or at least one energy generator are arranged.
- the circuit board can contain measuring lines via which the sensors are connected to the multiplexer.
- Such a circuit board has the advantage that the components mentioned can be arranged very compactly thereon and that the Printed circuit board manufactured as a separate assembly and, at least in some exemplary embodiments, can be exchanged again if necessary.
- the sensors can also be connected to the data transmitter and / or the multiplexer via a cable harness.
- One or more of the rollers of the grinding system can contain at least one data memory, in particular an RFID chip.
- this data memory for example, an in particular individual identification of the roller can be stored or can be stored.
- at least one property of the roller can be stored or storable in the data memory, such as at least one of its dimensions and / or its crowning.
- the data stored in the data memory are preferably also transmitted without contact.
- the roller can have a data transmitter.
- the data of the data memory are transmitted by means of the same data transmitter by means of which the measured values of the at least one sensor are transmitted according to the invention.
- Measuring devices with sensors can also contain a data processor integrated therein, in particular a microprocessor, an FPGA, a PLC processor or a RISC processor.
- This data processor can, for example, further process the measured values recorded by the at least one sensor and then optionally transmit them to the data transmitter.
- the data processor can take over the function of the multiplexer described above and / or the signal converter described above in whole or in part.
- the microprocessor can be part of the circuit board also described above.
- the microprocessor can also take on at least one of the following functions: communication with at least one data bus system (in particular administration of IP addresses); Board memory management; Control of in particular energy management systems as described below; Management and / or storage of identification features of the roll (s), such as, for example, geometric data and roll history; Management of interface protocols; wireless functionalities.
- the measuring device in particular the printed circuit board, can have an energy management system which can carry out one, several or all of the following functions: (i) regular, in particular periodic, transmission of the measured values from the data transmitter; (ii) Transmission of the measured values from the data transmitter only when a specified condition is present, in particular when a warning criterion described below is met; (iii) regular, in particular periodic, charging and discharging of a capacitor or a Energy storage.
- a grinding / product processing system for processing a product in particular the grinding system for grinding ground material, contains at least one roller or pair of rollers, in particular a pair of grinding rollers. A gap is formed between the rollers of the roller pairing.
- a grinding gap is formed between the grinding rollers of a pair of grinding rollers.
- the material to be ground can be guided essentially vertically downwards through such a grinding gap.
- this material to be ground is preferably fed to the grinding rollers by means of its gravity, and this can optionally be supported pneumatically.
- the product, in particular the debris, in particular the ground material can be granular and move as a fluid flow through the grinding gap.
- this mass can alternatively also be passed from bottom to top through the gap formed between the rollers.
- the invention relates, for example, to product processing systems, in particular grinding systems for grinding regrind.
- the product processing system contains at least one roller or pair of rollers.
- the product processing system can have at least one data receiver, in particular at rest, for receiving the measured values transmitted by the data transmitter from at least one of the rollers or roller pairs.
- the grinding system can be, for example, a single roller frame of a grain mill or a whole grain mill with at least one roller frame, at least one roller frame containing at least one grinding roller as described above.
- the product processing system can, however, also be designed as (i) a flaking mill for flaking bulk material, in particular grain, grain milling products and end products of grain from milling or specialty milling as detailed above, (ii) a roller mill or a rolling mill for the production of chocolate, in particular a roughing mill with, for example, two or five rollers, in particular two or five fine rollers, or a final fine roller mill, (iii) a roller mill for wet grinding and / or dispersing, for example of printing inks, coatings, electronic materials or chemicals, in particular fine chemicals, in particular a three-roller mill.
- the invention relates in particular to a method for operating a product processing plant as described above, in particular a grinding plant as described above.
- the method includes a Step in which the data receiver of the product processing system receives at least one of the rollers or roller pairing transmitted measured values from a data transmitter.
- the data received in this way are then processed further.
- they can be fed to a control unit of the product processing system, in particular the grinding system, from where they can be passed on to an optional higher-level control system.
- the entire product processing system in particular the entire grinding system, or a part of it, can be controlled and / or regulated.
- the control unit can output a warning message or generate an electrical alarm signal, for example, if a predefined warning criterion is met.
- the warning criterion can consist, for example, in the fact that the measured value of at least one of the sensors exceeds a limit value specified for this sensor. In another variant, the warning criterion can consist in the fact that the difference between the largest measured value and the smallest measured value, which are measured by a predetermined number of sensors, exceeds a predetermined limit value. If the warning criterion is met, a warning signal can be output (for example optically and / or acoustically) and / or the product processing system can be brought to a standstill (for example by the control unit).
- the control unit can visualize the measured values recorded by the at least one sensor or the data obtained therefrom.
- the product processing system can contain a device for measuring particle sizes and their distributions downstream of a pair of rollers in the product flow. In this way, the measurement of the particle sizes and their distributions can be combined, for example, with a measurement of the state of wear and / or the roller contact pressure. This is particularly advantageous when the roller, in particular the grinding roller, is a corrugated roller.
- a device for NIR measurement of the product flow, in particular the millbase flow can also be arranged downstream of a roller, in particular a grinding roller, of the product flow. This is particularly advantageous when the rollers, in particular the grinding rollers, are smooth rollers. Both variants allow early maintenance planning due to the detection of the state of wear.
- the product processing system it is possible to objectively monitor the power consumption of grinding rollers (individually or as a pair) continuously during the grinding process, for example a product batch. Additional parameters can be measured and monitored. For example, the roller temperature or the interior temperature of the housing of the roller frame and / or the room temperature, i.e. the exterior temperature, can also be included in the monitoring, since these temperature values influence the temperature of the grinding rollers, etc.
- the higher the contact pressure the greater the energy requirement , i.e. the kilowatt consumption. With a higher contact pressure, more shredding energy is generated, some of which is given off as heat to the product to be shredded and also to the roller material.
- the temperature in the interior of the roller mill or a similar machine also increases. If the product veil is uniform, the temperature that is set on the surface of the roller and recorded by temperature sensors can be used to optimize the grinding work by changing an optimal temperature assigned to the product to be processed with the help of the contact pressure and / or the grinding gap adjustment . This change can take place both manually and fully automatically with the aid of a computer and / or a control, for example a PLC control (self-programmable control) or a PLC control (programable logic control) (regulating device).
- the other monitored parameters can be assigned physical, technological or process-related limits as boundary conditions to be complied with. The additional monitoring of such boundary conditions can lead to an improvement in the control behavior and to a better product quality of the end products.
- the grinding system 1 is regulated by an intelligent, self-adaptive regulation and control device 4 with self-optimized control of the mill system 1 and the grinding line of a roller system of the mill system 1.
- the grinding line comprises a plurality of processing units 2 (B) / 3 (C) which, based on operational process parameters 4111,.
- a batch control with a defined processing sequence in the processing units 2 (B) / 3 (C) can be regulated by means of an operative process recipe 411, whereby by means of the operative process recipe 411 from one or several starting materials 5 with the measurement parameters 51 a defined amount of an end product 6 with the measurement parameters 61 (611, ..., 61x) and the yield 62 is generated.
- the processing units 2 (B) / 3 (C) are controlled based on operational batch process parameters specifically assigned to the operational process recipe.
- the regulation and control device 4 comprises a pattern recognition module for recognizing operational process recipes 41 with multi-dimensional batch process parameter patterns 4111, ..., 411x, with an operational process recipe 41 defining at least one or more starting materials 5 Sequence of a grinding process within the processing units 2 (B) / 3 (C) of the grinding line, and operational batch process parameters 4111, ..., 411x associated with the respective processing units of the grinding line.
- the regulation and control device 4 comprises a storage device 43 for storing historical operational process recipes 431 with historical batch process parameters 4311, ..., 431x, the historical batch process parameters 4311, ..., 431x of a process recipe 431 each being a process-typical one , define multi-dimensional batch process parameter pattern 4321, ..., 432x of an optimized batch process in the standard range.
- the pattern recognition module can in particular comprise a machine-based neural network structure.
- the patterns are then identified and recognized, for example, as part of network training.
- a training based on a neural network can, for example, only be based on historical patterns 432.
- the regulation of the regulation parameters 411 of the mill system 1 can take place on the basis of the updated neural network structure and in particular optimization oriented towards at least one predefinable target variable.
- new batch process parameter patterns with new batch process parameters 4111, (B) / 3 (C) based on the generated operational process recipes with the assigned batch process parameters are activated and regulated accordingly by means of the regulating and control device 4.
- the operative process parameters are continuously monitored by means of the regulating and control device 4, with the detection of an anomaly as a defined deviation of the monitored operative process parameters 4111,..., 411x from the determined operative process parameters 4111,. .., 411 x of the new operative process recipe 411 a warning signal is transmitted to an alarm unit.
- the batch process parameters can include, for example, at least the flows of one or more roller mills 2 (B) / 3 (C) of the mill system 1.
- the one or more roller mills can, for example, comprise at least corrugated rollers (B passage) and / or smooth rollers (C passage).
- the batch process parameters can include, for example, at least the flows of all roller mills 2 (B) / 3 (C) of the mill system 1.
- defined quality parameters 61 (611, ..., 61x) of the end product 6 and specific flour yield 62 can be determined as a function of the starting products 5 and / or its measurement parameters 51 .
- the defined quality parameters 61 can include, for example, at least particle size distribution 611 and / or starch damage 612 and / or protein quality 613 and / or water content 614.
- the monitored batch process parameters 4111 During the grinding process, for example, when anomaly is detected, continuous long-term changes in the monitored batch process parameters can be recorded by the regulation and control device, with the defined deviation of the monitored operational process parameters from the generated operational process parameters of the new operational process recipe depending on the measured continuous long-term changes is determined.
- the monitored batch process parameters can be transmitted, for example, from a large number of regulating and control devices 4 according to the invention to a central monitoring unit via a network, the large number of regulating and control devices 4 being centrally monitored and regulated.
- the invention has the advantage that it enables the identification of long-term trends in production, the automated detection of abnormalities, the Automated 24/7 (remote) monitoring and detection of production parameters for (i) yield, (ii) energy, and (iii) throughput / machine running time etc. allowed.
- the flows of all roller mills 2 (B) / 3 (C) can be considered, for example divided into B passage (corrugated rollers) and C passage (smooth rollers).
- B passage corrugated rollers
- C passage smooth rollers
- a change in the pattern 421 of the currents is automatically detected as an anomaly by the system 4 and a warning message is generated.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Applications Claiming Priority (2)
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EP17203422 | 2017-11-23 | ||
PCT/EP2018/082448 WO2019101968A1 (de) | 2017-11-23 | 2018-11-23 | Intelligente, selbst-adaptive steuerungsvorrichtung zur automatisierten optimierung und steuerung der vermahlungslinie eines walzensystems und entsprechendes verfahren |
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EP3713671A1 EP3713671A1 (de) | 2020-09-30 |
EP3713671B1 true EP3713671B1 (de) | 2021-11-17 |
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EP (1) | EP3713671B1 (uk) |
JP (1) | JP7000571B2 (uk) |
CN (1) | CN111565851B (uk) |
ES (1) | ES2907086T3 (uk) |
UA (1) | UA126415C2 (uk) |
WO (1) | WO2019101968A1 (uk) |
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US10807098B1 (en) | 2017-07-26 | 2020-10-20 | Pearson Incorporated | Systems and methods for step grinding |
DE102019117819A1 (de) * | 2019-07-02 | 2021-01-07 | ZIEMANN HOLVRIEKA GmbH | Verfahren zum Einstellen oder Verändern eines Zerkleinerungsflächenabstandes einer Zerkleinerungsvorrichtung und/oder zur Bestimmung des Zustandes der Zerkleinerungsfläche einer Zerkleinerungsvorrichtung, Steuervorrichtung zur Durchführung des Verfahrens und entsprechende Verwendungen |
US10757860B1 (en) | 2019-10-31 | 2020-09-01 | Hemp Processing Solutions, LLC | Stripper apparatus crop harvesting system |
US10933424B1 (en) | 2019-12-11 | 2021-03-02 | Pearson Incorporated | Grinding roll improvements |
DE102020114835B4 (de) * | 2020-06-04 | 2024-02-15 | Maschinenfabrik Köppern Gmbh & Co. Kg | Verfahren zur Überwachung einer Hochdruck-Walzenpresse |
DE102020129795A1 (de) | 2020-08-25 | 2022-03-03 | Deere & Company | Feldhäcksler mit Konditionierwalzen und Verschleißsensor |
JP2022100163A (ja) * | 2020-12-23 | 2022-07-05 | トヨタ自動車株式会社 | 音源推定サーバ、音源推定システム、音源推定装置、音源推定方法 |
US20220297135A1 (en) * | 2021-03-18 | 2022-09-22 | Roy Olson | System for grinding material incorporating machine learning |
CN114326629B (zh) * | 2021-12-30 | 2022-11-11 | 贵阳博亚机械制造有限公司 | 一种应用于航空零件精细加工的组合工具和加工方法 |
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2018
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- 2018-11-23 CN CN201880083444.2A patent/CN111565851B/zh active Active
- 2018-11-23 UA UAA202003748A patent/UA126415C2/uk unknown
- 2018-11-23 ES ES18815541T patent/ES2907086T3/es active Active
- 2018-11-23 US US16/766,776 patent/US11278912B2/en active Active
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WO2019101968A1 (de) | 2019-05-31 |
UA126415C2 (uk) | 2022-09-28 |
US20200368755A1 (en) | 2020-11-26 |
US11278912B2 (en) | 2022-03-22 |
EP3713671A1 (de) | 2020-09-30 |
CN111565851B (zh) | 2021-10-08 |
CN111565851A (zh) | 2020-08-21 |
ES2907086T3 (es) | 2022-04-21 |
JP2021523819A (ja) | 2021-09-09 |
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