EP3028774A1 - Verpackungsanlage mit einer Tiefziehverpackungsmaschine - Google Patents

Verpackungsanlage mit einer Tiefziehverpackungsmaschine Download PDF

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Publication number
EP3028774A1
EP3028774A1 EP14196120.1A EP14196120A EP3028774A1 EP 3028774 A1 EP3028774 A1 EP 3028774A1 EP 14196120 A EP14196120 A EP 14196120A EP 3028774 A1 EP3028774 A1 EP 3028774A1
Authority
EP
European Patent Office
Prior art keywords
products
product
packaging
packaging machine
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14196120.1A
Other languages
German (de)
English (en)
French (fr)
Inventor
Thomas Fickler
Christian Dr. Lau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Multivac Sepp Haggenmueller GmbH and Co KG
Original Assignee
Multivac Sepp Haggenmueller GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Multivac Sepp Haggenmueller GmbH and Co KG filed Critical Multivac Sepp Haggenmueller GmbH and Co KG
Priority to EP14196120.1A priority Critical patent/EP3028774A1/de
Priority to ES15185569.9T priority patent/ES2655494T3/es
Priority to PL15185569T priority patent/PL3028775T3/pl
Priority to EP15185569.9A priority patent/EP3028775B1/de
Priority to BR102015030078-6A priority patent/BR102015030078B1/pt
Priority to US14/954,452 priority patent/US10737818B2/en
Priority to CN201510872859.6A priority patent/CN105667862B/zh
Priority to ARP150103934A priority patent/AR102876A1/es
Publication of EP3028774A1 publication Critical patent/EP3028774A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B07C5/08—Sorting according to size measured electrically or electronically
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B65B25/065—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
    • B65B47/02—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved with means for heating the material prior to forming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/06—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/001—Arrangements to enable adjustments related to the product to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/02—Arrangements to enable adjustments to be made while the machine is running
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B65B65/006—Multiple parallel packaging lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0081—Sorting of food items
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/02—Plurality of alternative input or output lines or plurality of alternative packaging units on the same packaging line for improving machine flexibility
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • B65B31/025—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
    • B65B31/028—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
    • B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
    • B65B9/045—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for single articles, e.g. tablets

Definitions

  • the invention relates to a packaging installation and a method for packaging products of different sizes, for example fresh meat, having the features of claim 1 and claim 9, respectively.
  • a packaging line for packaging pieces of meat in bags.
  • the individual pieces of meat which differ mainly in their size, are detected by an information acquisition stage and then fed to a packaging station.
  • a bag matching the size of the piece of meat is provided and the piece of meat is packed.
  • a device for distributing the pieces of meat is provided after the information acquisition stage in order to distribute the pieces of meat sorted according to their size, for example, to the various packaging stations.
  • a disadvantage of such a bagging system is its limited performance and the visual appearance of a bag packaging.
  • the object of the present invention is to provide an improved packaging system.
  • the packaging installation according to the invention for packaging products of different sizes, preferably foods, in particular fresh meat pieces, comprises a feed device for the products which have at least one distinguishable product feature.
  • the packaging installation further comprises a testing device for detecting the at least one product feature and a distributing device for distributing the products onto at least two transport devices.
  • the packaging system according to the invention is characterized in that at least one thermoforming packaging machine is provided with a first and a second forming station, wherein by means of the first forming station a first size of depressions can be formed into a film web (ie thermoformable) and by means of the second forming station a second size of troughs, which is different from the first size, can be formed (deep-drawable) into the film web.
  • the thermoforming packaging machine includes a controller configured to automatically provide, during operation, a first or second size of wells for loading the respective products depending on the products supplied.
  • a controller configured to automatically provide, during operation, a first or second size of wells for loading the respective products depending on the products supplied.
  • This allows automated packaging of different sized products, preferably fresh cuts of meat, in wells suitable for the product being transported to the thermoforming packaging machine.
  • the size of a trough is defined by its length, width and depth of the deep draw formed in the forming station in the film web.
  • the products intended for a corresponding trough are shorter in length, width and height than the trough itself.
  • a format is defined by the number and / or the shape of a group of wells generated in a common molding operation.
  • a format also approximates the dimension of the mold and has a length that corresponds to the intermittent preference of the film web.
  • a first sealing station is provided to seal a format having one or more wells with a lid film by means of at least one frame seal.
  • the frame sealing in the form of a sealed seal around the outside of the format ensures that a modified atmosphere (protective gas atmosphere) is retained inside the packaging with one or more products for the further process steps.
  • thermoforming packaging machine has a second sealing station for producing a transverse and / or longitudinal sealing in order to already seal two molded hollows within a format into two separate packages.
  • the second sealing station is located in a transport direction downstream of the first sealing station, since in this configuration the modified atmosphere created in the first sealing station is maintained and no further action is required on the atmosphere in the packages.
  • At least one transport device preferably has a buffer device in order to receive one or more products from the transport device and deliver them back to the transport device with a time delay.
  • products of a first variety which are not consecutive in the direction of transport but separated by a product of a different sort, can be brought together in the sense that the number of identical products required for one format can be supplied as a group to the loading station.
  • the products delivered in arbitrary order on the feeder can be easily sorted or grouped according to the formats provided therefor.
  • the controller is configured to track the respective current position of the products from the inspection device along the feeder, the conveyors and (if present) the buffer device to the thermoforming packaging machine (hereinafter referred to as "product tracking") to ensure that mold the mold stations corresponding troughs, which are fed simultaneously with the products provided for the insertion station.
  • product tracking the thermoforming packaging machine
  • control namely as a control of the entire packaging system, a part of a machine control of a thermoforming packaging machine and can pass the information, for example, from the testing device to another thermoforming packaging machine.
  • the control of the molding stations within the respective thermoforming packaging machine preferably takes place via the respective machine control, while the product tracking after the checking device takes place along the transport devices by means of the control of the entire packaging system.
  • a collecting device is arranged downstream of the transport devices in order to receive products from the transport devices before loading.
  • expensive controls for example, the speed of the individual transport devices can be omitted, since it can be ensured by the collection facilities that there is always a sufficient number for inserting required products at the insertion station ready.
  • a method according to the invention for operating a packaging installation which comprises at least one thermoforming packaging machine, a feed device for products and a testing device, wherein the e.g. on at least one product feature of each product determined along or on the feeder device and the product is then distributed to a transport device by means of a distribution device according to its determined product feature is characterized in that by means of at least two forming stations of a thermoforming packaging machine and by means of a controller, which is connected to the test device, depending on the detected by means of the test device products and according to their product characteristics, the appropriate size and / or number of wells is formed into a film web.
  • thermoformed packaging line This allows for fully automated operation of a packaging line to randomly feed products that have differences in product feature, such as product size, into wells designed specifically for the different product features and pack into a visually attractive thermoformed package in a modified atmosphere.
  • fresh meat pieces can be made longer by being gassed or rinsed with thermoformed packagings in comparison to pouch packaging.
  • the product feature is at least one dimension of the product, such as its height, length and / or width.
  • the troughs produced in a forming station may have a predetermined length and width, while the depth of the trough is adaptable to the height of the product in known manner.
  • the distribution device distributes the products according to their product feature on the respective transport device, in order to allow easy sorting and / or grouping.
  • the products located on the conveyor are buffered at a collector before the product is loaded by the collector at the infeed station into the trough. This allows a simplification of the control of the transport devices and the product tracking.
  • one or more products are picked up by the transport device and returned to the Transporting device to group the products intended for a format.
  • the products or their position from the testing device along the feeder, the transport devices and the buffer device to the thermoforming packaging machine are tracked (product tracking) to control and coordinate the forming stations according to the position and transport history of the individual products.
  • products which differ in a product feature are transported together on a transport device to the insertion station of the thermoforming packaging machine and formed for each product format or trough by means of one of two mold stations and merged with the associated product in the insertion station approximately simultaneously.
  • the invention provides that each individual section of the film web for the wells is deep-drawn to wells at exactly one of the forming stations. A deep-drawn already in the first forming station section is thus transported through the subsequent (s) forming station (s) without deformation. It is advantageous if, beyond the last forming station, each section of the film web has been formed into depressions.
  • Fig. 1 shows a packaging system 1 according to the invention with a feeder 2, the different sized products 3 in the form of eg fresh meat pieces in a direction of production P shown with an arrow on or under a test device 4 transported by.
  • the inspection device 4 can be embodied as a CCD camera, as a vision system or as an X-ray machine to detect the size, in particular the length and width or the external dimensions of the products 3 as a product feature and these via data and control lines L to pass to a machine control 5 downstream of a downstream in the direction of production P thermoforming packaging machine 6.
  • Other product characteristics may be the volume or weight of the product 3.
  • the test device 4 may be a balance.
  • a combination of different test devices 4 in order to detect several product features.
  • the machine control 5 of the thermoforming packaging machine 6 simultaneously forms the controller 5 of the entire packaging installation 1.
  • thermoforming packaging machine 7 each of which can produce two different formats F1 / F2 and F3 / F4 of deep-drawn wells 8 in any order, wherein the first format F1, F3 is a single large well 8 and the second format F2 or F4 has two wells 8.
  • the two wells 8 of the second format F2 are each approximately half as large in their opening area as the trough 8 of the first format F1.
  • the four formats F1, F2 or the four different sizes of wells 8 that can be provided in the packaging installation 1 can accommodate four products P1 to P4 of different sizes.
  • the different grades of products 3 are identified according to their size and associated with P1, P2, P3 and P4, the products 3 of the grades P1 and P2 for the formats on the first thermoforming packaging machine 6 and the products 3 of grades P3 and P4 are provided for the formats on the second thermoforming packaging machine 7.
  • the products 3 of the type or the type P1 have a length of 20-30 cm and a width of 10-15 cm.
  • the products 2 of the second variety P2 have a "length” of only 3-5 cm and a similar "width” of 10-15 cm as the products of the first variety P1.
  • the products of the third variety P3 have a length of 30-40 cm and a similar width of 10-15 cm as the products of all other varieties.
  • the products of the fourth variety P4 have a "length” of 15-20 cm and a "width" of 10-15cm. In other embodiments, it is conceivable to distinguish the products 3 not only on the basis of a single dimension (ie length, Height or width), but by their dimensions in two or more spatial directions.
  • the distinction into different product locations P1 to P4 can be made in each case based on the sum of the dimensions in two or three different spatial directions.
  • a distributor 9 is arranged at the end of the feeder 2.
  • the controller 5 controls the distribution device 9 in accordance with the information obtained by the test device 4 about at least one product feature of each individual product 3.
  • the distribution device 9 ensures distribution or sorting of the products 3 on a subsequent first 10 and a second transport device 11.
  • the distribution device 9 may be designed for example as a picker, Anacondaband or switch.
  • the first transport device 10 may be one or as in Fig. 1 shown having two successive conveyor belts to supply the products 3 of the types P1 and P2 of the first thermoforming packaging machine 6. Analogously, this is the case for the second transport device 11 and the second thermoforming packaging machine 7 or the products 3 of the grades P3 and P4.
  • the products 3 are brought by the transport devices 10, 11 to insertion stations 12 of the thermoforming packaging machines 6, 7 and inserted manually or automatically into the troughs 8 provided at the insertion station 12.
  • the wells 8 by means of forming stations 22, 23, in Fig. 2 are shown in more detail, generated, wherein the assignment of each product 3 takes place to the respective well 8 by the controller 5.
  • a product 3 of the type P2 is already placed in one of the two wells 8 of the format provided in the insertion station 12.
  • the next product 3 on the first transport device 10 is another product 3 of the type P2 and completes the format F1 after insertion.
  • V of the format F1 in a transporting direction R of the first thermoforming packaging machine 6 within one working cycle, the format F2 or the trough 8 for the product 3 of the grade P1 is provided in the insertion station 12 for insertion.
  • a buffer device 21 is provided on the transport devices 10, 11 in each case.
  • the buffer device 21 can receive one or more products 3 from the transport device 10, 11, so that, for example, two associated products 3 of the same type P2 can be fed successively to the insertion station 12.
  • the temporarily stored on the buffer device 21 product P1 can be attributed to a sorting or grouping of the products 3 to the transport devices 10, 11. This is caused by the controller 5 via the control lines L.
  • the troughs 8 or formats filled with product 3 are supplied to a first sealing station 13 together with a lidding film D shown only on the second packaging machine 7 for the sake of clarity.
  • the first sealing station 13 generates an encircling seal or frame seal 15, wherein an evacuation and / or a gassing of the interior of the resulting packaging 17 takes place.
  • the format F1 only consists of a single trough 8, then this package 17 is completed.
  • a still missing second seal 14a in the form of a sealing seam transverse to the transport direction R is carried out in a second sealing station 14, thus sealing the products P2 into individual packages 17.
  • a cross-cutting station 18 and a subsequent longitudinal cutting station 19 the packages are separated from a film web 20 into which the troughs 8 have been formed (i.e., deep-drawn) and singulated.
  • the wells 8 of the second thermoforming packaging machine 7 are formed larger to the relatively larger products 3 of the grades P3 and P4 by the film width of the film web 20 is greater and / or the advantage V per working cycle has a greater length than the preference V of the first thermoforming packaging machine 6.
  • the preference V is defined by the length of the format in the direction of transport R, which is constant on the thermoforming packaging machine 6, 7 in the example shown.
  • the preference V can be 400 mm on the first thermoforming packaging machine 6 and 600 mm at the second thermoforming packaging machine 7 amount.
  • Fig. 2 shows the first thermoforming packaging machine 6, representative of both thermoforming packaging machines 6, 7, in a plan view over its entire length.
  • the first 22 and second forming stations 23 could also be interchanged.
  • the division of the two troughs 8 of the second forming station 23 could not take place transversely to the transport direction R to two rows but longitudinally in the transport direction R to two tracks.
  • the second sealing station 14 would have to be adapted and instead of a transverse cutting station 18, which could be omitted, the longitudinal cutting station 19 would take over the division of the two packages 17 or tracks accordingly.
  • FIG. 2 also shows more accurate than FIG. 1 how the cover sheet D is supplied.
  • the cover film D is initially fed at an angle of 90 ° to the transport direction R.
  • the cover film D is then deflected by 90 ° at a shoulder S which is at an angle of 45 ° to the transport direction R.
  • the cover film D is guided together with the recesses 8 in the transport direction R into the sealing station 13.
  • Fig. 3 shows an alternative packaging system 1, which differs from the in Fig. 1 shown packaging plant 1 differs in that only a single thermoforming packaging machine 6 is provided and the products 3 are distributed to three transport devices 10.
  • the packaging installation 1 is provided for three different types of products P1, P2 and P3, and the distribution device 9 distributes the products 3 of the types P1, P2 and P3 onto the transport devices 10, so that only one product type, namely P1 or P2 or P3.
  • thermoforming packaging machine 6 has a third forming station 24 downstream of the first 22 and second forming stations 23, four troughs 8 in the form of two troughs arranged one behind the other and two juxtaposed within the format 8 in the film web 20 to form.
  • the order of the three forming stations 22, 23, 24 is arbitrary.
  • each of the three transporting devices 10 is in each case arranged downstream of a collecting device 25 in order to buffer a plurality of products 3.
  • the thermoforming packaging machine 6 on both sides of two operators 30 are shown schematically, each of which remove the corresponding products or 3 for the located in the loading station 12 format with one, two or four wells 8 from the respective collection device 25 and into the trough. 8 insert.
  • the thermoforming packaging machine 6 comprises, analogously to the three forming stations 22, 23, 24, also a first 13, a second 14 and additionally a third sealing station 26 in order to be able to produce packaging 17 of the three different formats.
  • the first 13 and second sealing stations 14 are as in FIG Fig. 1 and 2 configured and the third sealing station 26 configured to produce a longitudinal seal 26a in the form of an additional sealing seam along the transport direction R.
  • the thermoforming packaging machine 6 includes a cross cutting station 18 and a longitudinal cutting station 19, wherein the longitudinal cutting station 19 is configured to selectively perform a cut centrally in the format in the seal 26a produced in the third sealing station 26.
  • test device 4 is provided in order to determine the position and product characteristics of the respective products 3 and then to distribute or transfer the products 3 according to their product features by means of one or more pushers 27 of the distributing device 9 to the respective transport devices 10.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
EP14196120.1A 2014-12-03 2014-12-03 Verpackungsanlage mit einer Tiefziehverpackungsmaschine Withdrawn EP3028774A1 (de)

Priority Applications (8)

Application Number Priority Date Filing Date Title
EP14196120.1A EP3028774A1 (de) 2014-12-03 2014-12-03 Verpackungsanlage mit einer Tiefziehverpackungsmaschine
ES15185569.9T ES2655494T3 (es) 2014-12-03 2015-09-17 Instalación de envasado con una máquina de envasado por embutición profunda
PL15185569T PL3028775T3 (pl) 2014-12-03 2015-09-17 Urządzenie do pakowania z pakowarką głębokotłoczną
EP15185569.9A EP3028775B1 (de) 2014-12-03 2015-09-17 Verpackungsanlage mit einer tiefziehverpackungsmaschine
BR102015030078-6A BR102015030078B1 (pt) 2014-12-03 2015-11-30 Conjunto de acondicionamento para acondicionar produtos de diferentes tamanhos, e, método para operar um conjunto de acondicionamento
US14/954,452 US10737818B2 (en) 2014-12-03 2015-11-30 Packing assembly
CN201510872859.6A CN105667862B (zh) 2014-12-03 2015-12-02 包装组件
ARP150103934A AR102876A1 (es) 2014-12-03 2015-12-02 Conjunto de empacado

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BR102015030078B1 (pt) 2021-08-03
CN105667862B (zh) 2017-11-28
PL3028775T3 (pl) 2018-06-29
US10737818B2 (en) 2020-08-11
EP3028775A1 (de) 2016-06-08
CN105667862A (zh) 2016-06-15
EP3028775B1 (de) 2017-11-08
BR102015030078A2 (pt) 2016-06-28
US20160159510A1 (en) 2016-06-09
AR102876A1 (es) 2017-03-29
ES2655494T3 (es) 2018-02-20

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