EP2837768A2 - Building and civil engineering structure - Google Patents

Building and civil engineering structure Download PDF

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Publication number
EP2837768A2
EP2837768A2 EP14002660.0A EP14002660A EP2837768A2 EP 2837768 A2 EP2837768 A2 EP 2837768A2 EP 14002660 A EP14002660 A EP 14002660A EP 2837768 A2 EP2837768 A2 EP 2837768A2
Authority
EP
European Patent Office
Prior art keywords
film
shotcrete
plastic particles
distance
anchors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14002660.0A
Other languages
German (de)
French (fr)
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EP2837768A3 (en
EP2837768B1 (en
Inventor
Svein Jonsson
Carsten Kofoad
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SKUMTECH AS
Original Assignee
Skumtech AS
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Filing date
Publication date
Priority claimed from DE200510048118 external-priority patent/DE102005048118A1/en
Priority claimed from DE102005057959A external-priority patent/DE102005057959A1/en
Application filed by Skumtech AS filed Critical Skumtech AS
Publication of EP2837768A2 publication Critical patent/EP2837768A2/en
Publication of EP2837768A3 publication Critical patent/EP2837768A3/en
Application granted granted Critical
Publication of EP2837768B1 publication Critical patent/EP2837768B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/383Waterproofing; Heat insulating; Soundproofing; Electric insulating by applying waterproof flexible sheets; Means for fixing the sheets to the tunnel or cavity wall

Definitions

  • the invention relates to an expansion in civil engineering, in particular an expansion of underground spaces such as tunnels and tunnels or pipelines in stable mountains.
  • Another problem is leaking mountain water.
  • the foil seal dissipates the water. At the same time a freezing of the water is prevented with a thermal insulation.
  • the film seal is composed of film webs.
  • the film webs are laid overlapping at the mountain outbreak, so that the film edges can then be welded together.
  • a double seam is produced during welding.
  • the gap can be pressurized with air pressure. When the gap is closed, a sufficient sealing effect can be assumed if the pressure drop in the intermediate space does not exceed certain limits over a certain period of time.
  • the attachment of the film takes place in different ways.
  • the known roundels are for example in the DE-3244000C1 . DE4100902A1 . DE19519595A1 . DE8632994.4U1 . DE8701969.8U1 . DE20217044U1 shown and described.
  • the known roundels have been welded to the film.
  • Rondelles with a predetermined breaking point were considered to be particularly favorable.
  • the rondels should break at a load on the film at the predetermined breaking point.
  • the strength of the predetermined breaking point is significantly lower than the film strength. This will cause the rondelle to break first if excessive tension is applied to the foil. That is, the film seal will remain intact upon excessive pull in the film while the disk ruptures.
  • plastic rondels are only suitable if low forces arise during the attachment of the films and subsequent application of shotcrete.
  • the known roundels have a diameter of about 150 mm and a thickness of 3 to 4 millimeters. Such rondels have great strength.
  • the known anchors have diameters of 12 or 14 or 16 or 20mm. They are preferably made of stainless steel and are profiled on the mountain side to develop a high tensile strength in the mountains. For the anchor corresponding holes are introduced into the mountains. Subsequently, the anchors are fixed with a mounting cement or other suitable mounting means in the holes.
  • Such anchors unlike the known nail construction, can absorb really large forces. The loads are directed to the mountains. With the anchors, it is therefore possible to build a tunnel that can withstand the stresses of passing trains and passing vehicles.
  • the anchor At the free end of the anchor are usually provided with a thread, preferably according to the diameter with metric thread M12 or M14 or M16 or M20.
  • a thread preferably according to the diameter with metric thread M12 or M14 or M16 or M20.
  • the steel rondels are held between two screws. The screws allow adjustment of the rondels on the anchor.
  • the anchors are usually so long that they protrude beyond the steel rondels out into the tunnel. This serves to attach a wire grid as a retention during injection of the concrete and to stiffen the tunnel lining by connecting to the mountains.
  • the wire mesh also serves to reinforce the shotcrete layer.
  • a spacer for the wire mesh can be mounted on the anchor.
  • Known spacers are star-shaped provided with rods to support the wire mesh as large as possible.
  • the film is then clamped between the steel rondels.
  • the film is composed of individual film webs.
  • the individual film webs are conventionally laid on the circumference of the tunnel.
  • the number of anchors and fasteners depends on their distance. It is advantageous to prepare all the outside fasteners in the described form.
  • the prepared film web is laid. For example, a tunnel side on the sole is started. The foil is led up on the tunnel side. As soon as the film touches a mandrel of the outside fastener, the mandrel is marked on the film or the mandrel can be felt on the film. This can be used to cut openings in the film exactly at the points. This can be done by hand or mechanized. Once there is an opening in the film, the film can be pushed over the mandrel.
  • an attachment of the film is provided immediately on the frosting mandrel.
  • a seal is applied to the film and then pushed the inside fastener on the mandrel. Subsequently, the bracing of the two fasteners.
  • the screwing takes place with a nut on the mandrel, which has a corresponding thread.
  • gasket and foil are mechanically not overloaded during the tensioning of the fasteners and at the same time an optimally loadable anchor construction is created. This is done in particular by spacers between the fasteners. Preferably, rings are used as spacers.
  • the length of the mandrel depends on the extent of the shotcrete construction.
  • the structure can consist exclusively of concrete.
  • the structure may also include an insulating layer.
  • the insulating layer is then preferably arranged on the mountain side behind the concrete.
  • the mandrel must then protrude through the insulating layer to support the wireframe and spacer described above at the forward end.
  • foil seals are often used.
  • the foil seal can be enclosed on both sides in the shotcrete. But it can also be arranged on one side.
  • the film seal may be arranged outside the shotcrete in order to seal against ingress of water.
  • the film seal may be disposed inwardly of the shotcrete to prevent any sewage or other liquid present at an exit.
  • the shotcrete can be applied in one or more layers.
  • the underground application has different variants:
  • the first shotcrete layer essentially serves to seal the rock outbreak.
  • the film seal is laid on the first shotcrete layer.
  • a relatively small layer thickness is sufficient for the first shotcrete layer.
  • the laying of the film seal is usually carried out in tracks that need to be attached to the mountains or on the shotcrete layer.
  • the webs are successively laid so that they overlap at the edges and complement the desired seal. At the overlapping edges a welding of the webs is provided.
  • the foil seal can be pierced by the anchors when subsequently sealing leaks.
  • This can be done by means of two flanges, of which at least one seals at the same time with the film. This happens, for example, by forming the flange as a neoprene disk.
  • the flanges should clamp the film between them. Of these two flanges of the mountain-side flange is preferably fixed, while the other flange is adjustable.
  • the anchors make the composite to the mountains and hold the concrete reinforcement with the shotcrete rublange, which allows the inner shotcrete construction and stabilized.
  • the concrete reinforcement is usually made of steel, for example in the form of reinforcing steel mesh mats.
  • the shotcrete back is after the DE-3244000 formed by a wire net.
  • the wire net is at some distance arranged by the film and is intended to prevent impinging shotcrete is thrown back from the film seal.
  • the film seal is mounted at a distance from the mountains. This is done with the described anchors to which the film seal is attached. In this case, the problem of rebound of shotcrete is still greater than in the variant described above. Nevertheless, the wire mesh also helps in this case, so that with the described wire mesh technology a shotcrete expansion can be built up at a distance from the mountain eruption without further ado.
  • a mesh or wire mesh is provided between the expansion and the mountain breakout.
  • the wire mesh is preferably used as a safeguard against rockfall from the mountains.
  • the nonwoven fabric can fulfill various tasks. After DE-3626980 the nonwoven fabric performs various functions, namely a protective function and a drainage function. After DE-2400866 Moreover, it is provided to first provide the nonwoven fabric with a primer before it comes to the actual order of sprayed concrete.
  • the minimum stiffness is achieved with unfoamed olefin film, especially a polyolefin film, e.g. Polyethylene film (PE film) shown. It is also possible to use copolymers, for example ethylene copolymer films. Each PE is suitable as a sealing foil. These include LDPE, HDPE.
  • polypropylene PP.
  • the stiffness is formed by a minimum thickness of 1.5mm, preferably a minimum thickness of 1.8mm. For other film materials, the thickness is increased until an equal minimum stiffness is reached.
  • the surface roughness is created by applying particles of the same material as the film on the injection-concrete side foil surface.
  • the particles can have different shapes.
  • Favorable is an elongated shape. This includes a thread form or strand form.
  • the material can be melted on the surface before application, so that the material adheres to it after contact with the film surface. At the core, the material should not become molten.
  • the melting causes a surface temperature which is above the melting temperature of the respective material.
  • the temperature of the medium used for melting should be even higher, so that there is a short-term warming.
  • the film surface is additionally preheated for the application of material in order to achieve a better connection of the particles with the film surface. Preheating is unnecessary if the heat from the film production is used.
  • the usual production of the film is based on an extrusion of the material.
  • the molten resin is fed by means of an extruder through a nozzle into the nip of a pair of rollers.
  • the reaching into the nip plastic may already have a foil shape.
  • This film form is achieved by means of a slot nozzle.
  • the slot in the nozzle then has a corresponding length and a corresponding width.
  • the molten resin is also given granular or acicular shape in the nip, so that there is Kunststoffknet, the continuous is pulled through the nip, so that a film is formed between the rollers.
  • the film is given the desired exact thickness.
  • the exact width of the film does not matter during the first rolling process.
  • a more or less serpentine running edge of the film sets. Therefore, the film is trimmed laterally at the end of the rolling process.
  • the resulting edge strips are preferably returned to the extruder and formed there again in melted starting material for the rolling process.
  • the film has a significant temperature.
  • this temperature is used to apply the particles intended for roughening the surface.
  • a reheating is provided to improve the connection of the particles with the film surface.
  • the particles should also be pressed with roller pressure on the film surface, so that it comes to a better connection of the particles with the film surface.
  • the EP901408A assume that the welding factor of the connection between particles and film surface is substantially less than 1. This is considered to be an advantage that the particles can peel off again under appropriate load, without causing the destruction of the film seal.
  • the heat can also be applied to the particles by mere hot gases. It is possible to meter in the particles in the hot gas stream.
  • the residence time in the hot gas determines the degree of melting. The residence time depends on the distance of the particles to the impact on the film surface and on the gas velocity.
  • the heat can also be applied by mere radiation by the particles falling through a heating channel and are superficially melted by radiant heat during the case.
  • the usual production of the film is based on an extrusion of the material.
  • the molten resin is fed by means of an extruder through a nozzle into the nip of a pair of rollers.
  • the reaching into the nip plastic may already have a foil shape.
  • This film form is achieved by means of a slot nozzle.
  • the slot in the nozzle then has a corresponding length and a corresponding width.
  • the melted-resin plastic is also given granular or acicular shape in the nip, so that there is Kunststoffknet, the continuous is pulled through the nip, so that a film is formed between the rollers.
  • the film is given the desired exact thickness.
  • the exact width of the film does not matter during the first rolling process. By rolling, a more or less serpentine running edge of the film sets. Therefore, the film is trimmed laterally at the end of the rolling process. The resulting edge strips are preferably returned to the extruder and formed there again in melted starting material for the rolling process. During the rolling process, the film has a significant temperature.
  • a profile is generated, as in the DE19721799 is described.
  • the stiffness is determined on the one hand by the film thickness.
  • the rigidity is determined by the construction of the foil seal. The higher the number evenly distributed Fastening points on the film seal is, the greater the rigidity.
  • the distribution is such that four adjacent attachment points form the vertices of a square.
  • the edge length of the square is equal to the distance of two adjacent attachment points. The smaller the distance of the adjacent attachment points or the edge length of the square, the higher the number of attachment points.
  • a distance of 1.2 m between adjacent attachment locations is preferably provided. The distance should be at most 15%, preferably at most 7.5% greater. Adjacent are the next attachment points.
  • the permissible distance can change by changing the position of the attachment points. Then their distance is reduced until at least one of the same stiff construction as in distribution of the attachment points is achieved on the vertices of a square.
  • the allowable distance between adjacent attachment points becomes larger.
  • the distance between the adjacent attachment points is increased at most so far and / or the position of the attachment points changed at most as far until, despite the larger film thickness again set the above-described structural rigidity.
  • the allowable distance between adjacent attachment points will be smaller.
  • the distance between the attachment points is reduced so far and / or the position of the attachment points as far as even until, despite the lower film thickness again set the above-described structural rigidity.
  • the structure of the shotcrete construction is facilitated by the primer of the film seal.
  • the inventive use of a primer makes in addition to the surface design described above, a contribution to Connection of the shotcrete to the foil seal and to the claw mat.
  • the primer can be made with the same cement or adhesive or binder that is also used for the shotcrete, but without the benefits provided in the shotcrete.
  • Cement / adhesive / binder are used in powder form are either mixed before application on the film surface with water and sprayed in fog-like form or sprayed together with the powdered cement / adhesive / binder in fog-like form.
  • a special primer in the form of a plastic adhesive with mineral admixture proportion is used.
  • the mineral mixture proportions of the adhesive improve the adhesion of the shotcrete.
  • the mist-shaped topping of the primer leads to a thin-layer wetting of the film surface.
  • the layer thickness of the wetting is adjusted so that the primer does not run down by its own weight.
  • the order quantity is reduced until no run-down is observed. If the exit speed of the primer remains constant from the application nozzle, the application quantity is determined by the speed with which the application nozzle is moved. If the application is to be reduced, this can be achieved by increasing the speed with which the nozzle is moved over the application surface, in this case via the film seal.
  • water-absorbing materials are incorporated into the primer.
  • Fig. 1 shows a mountain outbreak 1 in stable mountains.
  • the mountain outbreak 1 is used to make a tunnel.
  • the shotcrete construction consists roughly of a film layer 4 and a shotcrete layer 3.
  • the film layer 4 is composed of individual webs, which are laid overlapping and are welded together at the overlapping edges. In this case, two adjacent welds are provided at a distance from each other. The cavity Compressed air is applied between the welds to check the tightness of the welds.
  • an armature 5 is shown schematically.
  • the armature 5 is connected to the protruding end of the mountains with a fastener 14. At the fastener 14, the film layer 4 is applied.
  • fastener 15 At the film layer side, which is opposite to the fastener 14 is a fastener 15. The fasteners 14 and 15 clamp the film layer 4 between them.
  • the fasteners carry a spacer 13 for a wire mesh 12.
  • the wire mesh 12 has two purposes. It serves to build up the shotcrete layer 3 by preventing the concrete layer rebounding from falling off of the foil layer. In addition, the wire mesh 12 forms a reinforcement for the shotcrete layer.
  • the anchors After solidification of the shotcrete construction, the anchors form a solid composite of the expansion with the mountains.
  • Fig. 5 shows a possible honeycomb 43 for the in Fig. 2 illustrated wire mesh.
  • Fig. 4 shows a spacer 40 for the positioning of the wire mesh.
  • the spacer 40 is pressed with another nut against the nut 25.
  • the spacer 40 has various arms to which the wire mesh 43 can be hooked.
  • Figure 6 is a suitable film for the shotcrete construction shown.
  • the film 110 has a thickness of 2 mm and is sprinkled with strands of material, the strands of material 111 have a thread-like structure with a thickness or diameter of 0.1 to 0.3 mm and a length of 5 to 50 mm.
  • the material strands 112 have a thickness of 1 to 2 mm and a length of 10 to 30 mm.
  • the different material strands are applied in the exemplary embodiment in separate application operations in order to heat the material strands with a larger diameter differently than the material strands with a smaller diameter.
  • the strands of material are applied in a common application process.
  • the material strands are superimposed on each other, so that in part there is a hollow layer of the material strands. In this situation arise with the material strands 112 surveys up to a height of 3mm.
  • the film surface is uncovered.
  • the material spread has a basis weight of 250 grams per square meter. It may also occur in other embodiments, larger or smaller basis weights. Lower basis weights may occur in particular if the film surface is additionally profiled. Thus, basis weights of, for example, 20 grams per square meter are possible.
  • the different strands of material are sprinkled in the embodiment after heating on the surface of the previously superficially heated film 10.
  • the superficial heating of the strands of material has taken place up to the molten liquid.
  • the heating is carried out by radiation by the material strands are removed by means of a rotary valve from a reservoir and fall through a heating channel down to the slow slow down past slide.
  • the heating channel has in the exemplary embodiment a plurality of electrically operated heating wires and a temperature control.
  • the temperature of the heating channel can be increased until the falling material strands have the correct surface temperature.
  • a fast-binding cement milk is sprayed thinly onto the film.
  • the dried cement slurry forms an advantageous primer for a subsequent application of shotcrete.
  • the shotcrete is applied in layers, starting at the tunnel sole.
  • the tunnel runs horizontally, so that the shotcrete is laid in horizontal layers, which are superimposed from bottom to top of the film.
  • the layers have a width which corresponds to the desired shotcrete layer thickness.
  • a smaller width of the layers is provided so that first a first shotcrete layer is applied to the film, which completely covers the film side. Thereafter, another shotcrete layer is applied, which completely covers the previously discussed shotcrete layer. This is repeated until the desired thickness of the shotcrete layer is reached.
  • the anchors After creating the shotcrete layer, the anchors still protrude from the concrete layer. At the projecting ends cladding panels should be attached, especially panels for fire protection.
  • the plates are secured in the exemplary embodiment with the anchors and nuts and washers on the shotcrete. So that the thread of the anchor is not unusable by the shotcrete, the thread has been protected by caps when applying the shotcrete.

Abstract

Construction has a seal secured at the outer side against traversing water or a anchor isolation against corrosion or a film with rough surface or a claw mat or an agent for spraying concrete with enclosed plastic foam particles. The film is held by means of sealing elements at the anchoring elements.

Description

Die Erfindung betrifft einen Ausbau im Hoch- und Tiefbau, insbesondere einen Ausbau unterirdischer Räume wie Tunnel und Stollen oder Rohrleitungen im standfesten Gebirge.The invention relates to an expansion in civil engineering, in particular an expansion of underground spaces such as tunnels and tunnels or pipelines in stable mountains.

Besonders häufig finden Befestiger im Tunnelausbau Anwendung. Dabei ist zu unterscheiden zwischen den Tunneln im standfesten Gebirge und im nicht standfesten Gebirge. Ein standfestes Gebirge bricht nach dem Tunnelausbruch nicht ein. Dagegen wird bei einem nicht standfesten Gebirge ein tragfähiger Ausbau des Tunnels erforderlich, der das Gewicht des Gebirges teilweise aufnimmt. Im nicht standfesten Gebirge ist sowohl ein Stahlausbau als auch ein Betonausbau üblich. Es können auch Kombinationen von Stahl und Beton Anwendung finden. Der Betonausbau kann wird zumeist an der Baustelle gefertigt werden. Es sind auch Betonpaneele üblich, die im Werk hergestellt und zur Baustelle transportiert werden.Fasteners are frequently used in tunnel construction. There is a distinction between the tunnels in stable mountains and unstable mountains. A stable mountain does not collapse after the tunnel eruption. In contrast, in a non-stable mountains, a sustainable development of the tunnel is required, which partially absorbs the weight of the mountain. In non-stable mountains, both a steel construction and a concrete construction is common. It can also find combinations of steel and concrete application. The concrete construction can usually be made at the construction site. There are also concrete panels usual, which are manufactured in the factory and transported to the site.

Im standfesten Gebirge entfällt das Festigkeitsproblem.In sturdy mountains eliminates the strength problem.

Es verbleibt das Problem, wie eine Sicherung gegen herab fallende Steine stattfindet. Das Problem wird üblicherweise mit Spritzbeton gelöst. Dabei wird Beton gegen den Gebirgsausbruch gespritzt, der dort erhärtet und eine schützende Haut bildet.There remains the problem of how to protect against falling stones. The problem is usually solved with shotcrete. In the process, concrete is sprayed against the mountain eruption, which hardens there and forms a protective skin.

Ein anderes Problem ist austretendes Gebirgswasser.Another problem is leaking mountain water.

Im Winter friert das Wasser. Es besteht die Gefahr herab fallender Eismassen. Dieser Gefahr wird üblicherweise mit einer Folienabdichtung begegnet. Je nach Dicke der Folie wird auch von Bahnen gesprochen. Zum Teil findet sich auch die Bezeichnung Membran.In winter, the water freezes. There is a danger of falling ice masses. This danger is usually met with a film seal. Depending on the thickness of the film is also spoken by webs. In part, there is also the name membrane.

Die Folienabdichtung leitet das Wasser ab. Zugleich wird mit einer Wärmedämmung ein Frieren des Wassers verhindert.The foil seal dissipates the water. At the same time a freezing of the water is prevented with a thermal insulation.

Die Folienabdichtung wird aus Folienbahnen zusammengesetzt.The film seal is composed of film webs.

Die Folienbahnen werden am Gebirgsausbruch überlappend verlegt, so daß die Folienränder anschließend miteinander verschweißt werden können. Vorzugsweise wird beim Verschweißen eine Doppelnaht erzeugt. Es liegen zwei Schweißnähte nebeneinander. Der Zwischenraum läßt sich mit Luftdruck beaufschlagen. Bei geschlossenem Zwischenraum kann von einer ausreichenden Dichtwirkung ausgegangen werden, wenn der Druckabfall in dem Zwischenraum über eine bestimmte Zeitdauer bestimmte Grenzen nicht überschreitet.The film webs are laid overlapping at the mountain outbreak, so that the film edges can then be welded together. Preferably, a double seam is produced during welding. There are two welds next to each other. The gap can be pressurized with air pressure. When the gap is closed, a sufficient sealing effect can be assumed if the pressure drop in the intermediate space does not exceed certain limits over a certain period of time.

Die Befestigung der Folie erfolgt auf unterschiedliche Weise.The attachment of the film takes place in different ways.

Bei geringen Festigkeitsanforderungen hat sich in der Vergangenheit eine Folienbefestigung mit einem als Rondelle ausgebildeten Befestiger aus Kunststoff durchgesetzt. Die Rondelle wird an das Gebirge oder an eine erste, aufgetragene Spritzbetonschicht genagelt oder angeschossen. Beim Anschießen werden die Rondellen nicht mit einem Hammer oder dergleichen ins Gebirge geschlagen, sondern mittels einer Sprengpatrone in das Gebirge oder in die erste aufgetragene Spritzbetonschicht getrieben.With low strength requirements has in the past enforced a film attachment with a trained as a rondelle fastener made of plastic. The rondelle is nailed or shot to the mountains or to a first shotcrete layer applied. When shooting the roundels are not hit with a hammer or the like in the mountains, but driven by a blasting cartridge in the mountains or in the first applied shotcrete layer.

Die bekannten Rondellen sind zum Beispiel in der DE-3244000C1 , DE4100902A1 , DE19519595A1 , DE8632994.4U1 , DE8701969.8U1 , DE20217044U1 dargestellt und beschrieben. Die bekannten Rondellen sind mit der Folie verschweißt worden. Als besonders günstig wurden Rondellen mit einer Sollbruchstelle angesehen. Die Rondellen sollen bei einer Belastung der Folie an der Sollbruchstelle zerbrechen. Die Festigkeit der Sollbruchstelle liegt wesentlich unter der Folienfestigkeit. Dadurch bricht zuerst die Rondelle, wenn auf die Folie ein übermäßiger Zug ausgeübt wird. Das heißt, die Folienabdichtung bleibt bei übermäßigem Zug in der Folie unversehrt, während die Rondelle zerbricht.The known roundels are for example in the DE-3244000C1 . DE4100902A1 . DE19519595A1 . DE8632994.4U1 . DE8701969.8U1 . DE20217044U1 shown and described. The known roundels have been welded to the film. Rondelles with a predetermined breaking point were considered to be particularly favorable. The rondels should break at a load on the film at the predetermined breaking point. The strength of the predetermined breaking point is significantly lower than the film strength. This will cause the rondelle to break first if excessive tension is applied to the foil. That is, the film seal will remain intact upon excessive pull in the film while the disk ruptures.

Die Kunststoff-Rondellen sind jedoch nur dann geeignet, wenn bei der Befestigung der Folien und einem anschließenden Spritzbetonauftrag geringe Kräfte entstehen.However, the plastic rondels are only suitable if low forces arise during the attachment of the films and subsequent application of shotcrete.

Insbesondere in Tunneln kommen jedoch hohe Kräfte vor. In Eisenbahntunneln wird von den durchfahrenden Zügen ein extremer Luftdruck und anschließend ein extremer Saugzug erzeugt. Die Drücke wirken auf extrem große Flächen, so daß Gesamtdrücke entstehen, die eine ausreichend feste Verbindung des Tunnelausbaus mit dem Gebirge erfordert. Die Drücke sind von der Fahrgeschwindigkeit der Züge abhängig. Hochgeschwindigkeitszüge erhöhen die Drücke noch einmal um ein Vielfaches gegenüber normalen Eisenbahnen.However, especially in tunnels high forces occur. In railway tunnels, the passing trains generate an extreme air pressure and then an extreme induced draft. The pressures act on extremely large areas, so that total pressures arise, which requires a sufficiently strong connection of the tunnel construction with the mountains. The pressures depend on the speed of the trains. High-speed trains once again increase the pressures many times over normal railways.

Ähnliches gilt für Kraftfahrzeugtunnel.The same applies to motor vehicle tunnels.

Bei solcher Belastung haben sich Rondellen aus Stahl als Befestiger durchgesetzt, die mit Ankern im Gebirge gehalten werden.At such load, steel rondelles have prevailed as fasteners, which are held with anchors in the mountains.

Die bekannten Rondellen haben einen Durchmesser von etwa 150 mm und eine Dicke von 3 bis 4 Millimetern. Solche Rondellen besitzen ein große Festigkeit.The known roundels have a diameter of about 150 mm and a thickness of 3 to 4 millimeters. Such rondels have great strength.

Die bekannten Anker haben Durchmesser von 12 oder 14 oder 16 oder 20mm. Sie bestehen vorzugsweise aus rostfreiem Stahl und sind gebirgsseitig profiliert, um im Gebirge eine hohe Auszugfestigkeit zu entfalten. Für die Anker werden entsprechende Bohrungen in das Gebirge eingebracht. Anschließend werden die Anker mit einem Montagezement oder anderen geeigneten Montagemitteln in den Bohrungen festgesetzt.The known anchors have diameters of 12 or 14 or 16 or 20mm. They are preferably made of stainless steel and are profiled on the mountain side to develop a high tensile strength in the mountains. For the anchor corresponding holes are introduced into the mountains. Subsequently, the anchors are fixed with a mounting cement or other suitable mounting means in the holes.

Solche Anker können im Unterschied zu der bekannten Nagelkonstruktion richtig große Kräfte aufnehmen. Die Lasten werden in das Gebirge geleitet. Mit den Ankern ist es deshalb möglich, einen Tunnelausbau aufzubauen, der den Belastungen durchfahrender Züge und durchfahrender Kraftfahrzeuge standhält.Such anchors, unlike the known nail construction, can absorb really large forces. The loads are directed to the mountains. With the anchors, it is therefore possible to build a tunnel that can withstand the stresses of passing trains and passing vehicles.

An dem freien Ende sind die Anker in der Regel mit einem Gewinde versehen, vorzugsweise entsprechend dem Durchmesser mit metrischen Gewinde M12 oder M14 oder M16 oder M20. An dem gewindeseitigen Ende werden die Stahlrondellen zwischen zwei Schrauben gehalten. Die Schrauben erlauben eine Einstellung der Rondellen auf dem Anker.At the free end of the anchor are usually provided with a thread, preferably according to the diameter with metric thread M12 or M14 or M16 or M20. At the thread-side end the steel rondels are held between two screws. The screws allow adjustment of the rondels on the anchor.

Die Anker sind üblicherweise so lang, daß sie über die Stahlrondellen hinaus in den Tunnel ragen. Das dient zur Befestigung eines Drahtgitters als Rückhaltung beim Anspritzen des Betons und zur Versteifung des Tunnelausbaus durch Verbindung mit dem Gebirge.The anchors are usually so long that they protrude beyond the steel rondels out into the tunnel. This serves to attach a wire grid as a retention during injection of the concrete and to stiffen the tunnel lining by connecting to the mountains.

Beim Anspritzen von Beton gegen eine Folie besteht die Gefahr, daß die Folie den Beton abwirft bzw. der Beton nicht an der Folie haftet. Dann ist es zweckmäßig, im Abstand vor der Folie ein Drahtgitter oder dergleichen vorzusehen, das ein Herabfallen des Betons verhindert.When spraying concrete against a film there is a risk that the film throws off the concrete or the concrete does not adhere to the film. Then it is expedient to provide at a distance in front of the film, a wire mesh or the like, which prevents falling of the concrete.

Das Drahtgitter dient auch zur Armierung der Spritzbetonschicht.The wire mesh also serves to reinforce the shotcrete layer.

Auf dem Anker kann auch ein Abstandshalter für das Drahtgitter montiert werden. Bekannte Abstandshalter sind sternförmig mit Stangen versehen, um das Drahtgitter möglichst großflächig zu stützen.On the anchor, a spacer for the wire mesh can be mounted. Known spacers are star-shaped provided with rods to support the wire mesh as large as possible.

Bei der bekannten Bauweise durchstoßen die Anker die Folie.In the known construction pierce the anchor the film.

Die Folie wird dann zwischen den Stahl-Rondellen eingespannt.The film is then clamped between the steel rondels.

Von den beiden Rondellen befindet sich eine Rondelle außenseitig an der Folienabdichtung und die andere Rondelle innenseitig an der Folienabdichtung.Of the two rondels is a rondelle on the outside of the film seal and the other Rondelle inside the film seal.

In der Praxis zeigt sich, daß das Gebirgswasser an den Ankern entlangläuft Dadurch stehen Anker und Rondellen unter entsprechender Wasserbelastung. Der EP 1950375 liegt die Erkenntnis zugrunde, daß das Wasser durch das Schraubengewinde von Rondellen und Anker dringt. Das Wasser läuft dann auch durch die in der Folie entstandene Öffnung. Es kommt zu Leckagen. Selbst eine tropfenweise Leckage führt in entsprechender Zeit zu erheblichen Wassermengen. Das Wasser kann an der Tunnelinnenseite austreten. Im Winter friert das eindringende Wasser. Es bilden sich Eiszapfen, die spätestens bei eintretendem Tauwetter herunterfallen und eine schlimme Unfallgefahr bilden. Außerdem kann das Eis erhebliche Zerstörung am Tunnelausbau verursachen.In practice, it can be seen that the mountain water runs along the anchors. As a result, the anchors and the rondelles are subject to corresponding water pollution. Of the EP 1950375 is based on the finding that the water penetrates through the screw thread of rondelles and anchors. The water then also passes through the opening formed in the film. There are leaks. Even a dropwise leakage leads to significant amounts of water in a corresponding time. The water can escape at the inside of the tunnel. In winter, the invading water freezes. It forms icicles, which fall at the latest when entering thaw and a form a serious risk of accident. In addition, the ice can cause significant destruction of the tunnel.

Um das Eindringen von Wasser am Gewinde der Rondelle zu verhindern, ist es bekannt, in die Durchtrittsöffnung der Rondelle einen Gummiring einzusetzen. Der Gummiring hat allerdings nur eine sehr beschränkte Wirkung, weil er nicht ausreichend in die Gewindegänge des Ankers greifen kann. Es ist zwar bekannt, den Gummiring gewindeseitig mit Noppen zu versehen, die besser zwischen die Gewindegänge greifen sollen als ein glatter Ring. Das bewirkt allerdings immer noch keine ausreichende Dichtung.In order to prevent the ingress of water on the thread of the Rondelle, it is known to insert a rubber ring in the passage opening of the Rondelle. However, the rubber ring has only a very limited effect, because he can not reach sufficiently into the threads of the anchor. Although it is known to provide the rubber ring on the thread side with knobs that should better grip between the threads than a smooth ring. However, this still does not cause sufficient seal.

Im übrigen ist es bekannt, den Tunnel innen mit einer Isolierung zu versehen, um eine Eisbildung zu verhindern.Moreover, it is known to provide the inside of the tunnel with insulation to prevent ice formation.

Die Erfindung hat sich die Aufgabe gestellt, den Tunnelausbau zu verbessern, insbesondere durch eine bessere Folie. Nach der Erfindung wird das mit den Merkmalen der Patentansprüche erreicht.The object of the invention has been found to improve tunneling, in particular by a better film. According to the invention, this is achieved with the features of the claims.

Wie oben erläutert, wird die Folie aus einzelnen Folienbahnen zusammengesetzt.As explained above, the film is composed of individual film webs.

Die einzelnen Folienbahnen werden herkömmlich am Umfang der Tunnel verlegt. Die Anzahl der Anker und Befestiger hängt von deren Abstand ab. Es ist von Vorteil, sämtliche außenseitigen Befestiger in der beschriebenen Form vorzubereiten.The individual film webs are conventionally laid on the circumference of the tunnel. The number of anchors and fasteners depends on their distance. It is advantageous to prepare all the outside fasteners in the described form.

Anschließend wird die vorbereitete Folienbahn verlegt. Dabei wird zum Beispiel an einer Tunnelseite an der Sohle begonnen. Die Folie wird an der Tunnelseite hoch geführt. Sobald die Folie einen Dorn des außenseitigen Befestigers berührt, zeichnet sich der Dorn an der Folie ab bzw. kann der Dorn an der Folie gespürt werden. Das kann genutzt werden, um genau an den Stellen Öffnungen in die Folie zu schneiden. Dies kann von Hand oder mechanisiert erfolgen. Sobald sich eine Öffnung in der Folie befindet, kann die Folie über den Dorn geschoben werden.Then the prepared film web is laid. For example, a tunnel side on the sole is started. The foil is led up on the tunnel side. As soon as the film touches a mandrel of the outside fastener, the mandrel is marked on the film or the mandrel can be felt on the film. This can be used to cut openings in the film exactly at the points. This can be done by hand or mechanized. Once there is an opening in the film, the film can be pushed over the mandrel.

Vorzugsweise ist an dem bereffenden Dorn sofort eine Befestigung der Folie vorgesehen. Dabei wird wahlweise eine Dichtung auf die Folie aufgebracht und anschließend der innenseitige Befestiger auf den Dorn geschoben. Anschließend erfolgt die Verspannung der beiden Befestiger.Preferably, an attachment of the film is provided immediately on the frosting mandrel. Optionally, a seal is applied to the film and then pushed the inside fastener on the mandrel. Subsequently, the bracing of the two fasteners.

Dies geschieht durch Verschraubung. Vorzugsweise erfolgt die Verschraubung mit einer Schraubenmutter auf dem Dorn, der ein entsprechendes Gewinde besitzt.This is done by screwing. Preferably, the screwing takes place with a nut on the mandrel, which has a corresponding thread.

Nach der Erfindung werden Dichtung und Folie bei der Verspannung der Befestiger mechanisch nicht überbelastet und wird zugleich eine optimal belastbare Ankerkonstruktion geschaffen. Das geschieht insbesondere durch Abstandshalter zwischen den Befestigern. Vorzugsweise finden Ringe als Abstandshalter Anwendung..According to the invention, gasket and foil are mechanically not overloaded during the tensioning of the fasteners and at the same time an optimally loadable anchor construction is created. This is done in particular by spacers between the fasteners. Preferably, rings are used as spacers.

Ähnliche Verhältnisse ergeben sich auch, wenn alternativ der Befestiger ohne weitere Dichtung auf den Dorn geschoben und gegen die Folie gedrückt wird.Similar conditions also arise when, alternatively, the fastener is pushed without further seal on the mandrel and pressed against the film.

Die Länge des Dorns ist von dem Umfang des Spritzbetonausbaus abhängig. Der Aufbau kann ausschließlich aus Beton bestehen. Der Aufbau kann auch eine Isolierschicht beinhalten. Die Isolierschicht wird dann vorzugsweise gebirgsseitig hinter dem Beton angeordnet.The length of the mandrel depends on the extent of the shotcrete construction. The structure can consist exclusively of concrete. The structure may also include an insulating layer. The insulating layer is then preferably arranged on the mountain side behind the concrete.

Der Dorn muß dann durch die Isolierschicht hindurch ragen, um am vorderen Ende das oben beschriebene Drahtgitter und den Abstandshalter zu tragen.The mandrel must then protrude through the insulating layer to support the wireframe and spacer described above at the forward end.

Bei allen Abdichtungsproblemen wird unterschieden zwischen der außen wirkenden Wasserlast, der innen wirkenden Wasserlast sowie Wasserlasten, die von außen und auch von innen auf den Spritzbetonausbau wirken.For all sealing problems, a distinction is made between the external water load, the internal water load and water loads that act on the shotcrete removal from the outside and also from the inside.

Um dem zu begegnen werden häufig Foliendichtungen zur Anwendung gebracht. Die Foliendichtung kann beiderseits im Spritzbeton eingeschlossen sein. Sie kann aber auch einseitig angeordnet sein. Dabei kann die Foliendichtung außen vor dem Spritzbeton angeordnet sein, um gegen eindringendes Wasser zu dichten. Desgleichen kann die Foliendichtung innen vor dem Spritzbeton angeordnet sein, um innen anstehende Abwässer oder andere Flüssigkeit an einem Austritt zu hindern.To counter this, foil seals are often used. The foil seal can be enclosed on both sides in the shotcrete. But it can also be arranged on one side. In this case, the film seal may be arranged outside the shotcrete in order to seal against ingress of water. Likewise, the film seal may be disposed inwardly of the shotcrete to prevent any sewage or other liquid present at an exit.

Der Spritzbeton kann einschichtig oder mehrschichtig aufgebracht werden.The shotcrete can be applied in one or more layers.

Eine häufige Anwendung findet sich in unterirdischen Räumen in standfestem Gebirge. Dabei kann es sich um Tunnel, Lagerräume, Bunker, Kanäle und anderes handeln. Überirdisch ist eine häufige Anwendung in offenen Baugruben gegeben.Frequent application is in underground rooms in stable mountains. These can be tunnels, storage rooms, bunkers, canals and more. Above-ground is a common use in open excavations.

Die unterirdische Anwendung hat unterschiedliche Varianten:The underground application has different variants:

Zum Beispiel wird nach DE-3244000 C eine erste Spritzbetonschicht auf den Gebirgsausbruch gebracht. Die erste Spritzbetonschicht dient im wesentlichen der Versiegelung des Gebirgsausbruches. Auf der ersten Spritzbetonschicht wird die Foliendichtung verlegt. Für die erste Spritzbetonschicht ist zumeist eine relativ geringe Schichtdicke ausreichend.For example, after DE-3244000 C brought a first shotcrete layer on the mountain outbreak. The first shotcrete layer essentially serves to seal the rock outbreak. The film seal is laid on the first shotcrete layer. For the first shotcrete layer usually a relatively small layer thickness is sufficient.

Das Verlegen der Foliendichtung erfolgt üblicherweise in Bahnen, die an dem Gebirge bzw. an der Spritzbetonschicht befestigt werden müssen. Die Bahnen werden nacheinander so verlegt, daß sie sich an den Rändern überlappen und zu der gewünschten Abdichtung ergänzen. An den sich überlappenden Rändern ist eine Verschweißung der Bahnen vorgesehen.The laying of the film seal is usually carried out in tracks that need to be attached to the mountains or on the shotcrete layer. The webs are successively laid so that they overlap at the edges and complement the desired seal. At the overlapping edges a welding of the webs is provided.

Zur Befestigung der Bahnen ist vorgesehen, daß zunächst Anker in das Gebirge eingebracht werden. Die Foliendichtung kann von den Ankern durchstoßen werden, wenn damit verbundene Leckstellen anschließend abgedichtet werden. Das kann mittels zweier Flansche erfolgen, von denen mindestens einer zugleich mit der Folie dichtet. Das geschieht zum Beispiel durch Ausbildung des Flansches als Neoprenscheibe. Die Flansche sollen die Folie zwischen sich einklemmen. Von diesen beiden Flanschen ist vorzugsweise der gebirgsseitige Flansch fest angeordnet, während der andere Flansch verstellbar ist. Die Anker stellen den Verbund zum Gebirge her und halten die Betonbewehrung mit der Spritzbetonrücklange, welche den inneren Spritzbetonaufbau ermöglicht und stabilisiert. Die Betonbewehrung besteht üblicherweise aus Stahl, zum Beispiel in der Form von Betonstahlgewebematten. Die Spritzbetonrücklage wird nach der DE-3244000 durch ein Drahtnetz gebildet. Das Drahtnetz ist in einigem Abstand von der Folie angeordnet und soll verhindern, daß auftreffender Spritzbeton von der Foliendichtung zurückgeworfen wird.To attach the tracks is provided that initially anchors are introduced into the mountains. The foil seal can be pierced by the anchors when subsequently sealing leaks. This can be done by means of two flanges, of which at least one seals at the same time with the film. This happens, for example, by forming the flange as a neoprene disk. The flanges should clamp the film between them. Of these two flanges of the mountain-side flange is preferably fixed, while the other flange is adjustable. The anchors make the composite to the mountains and hold the concrete reinforcement with the shotcrete Rücklange, which allows the inner shotcrete construction and stabilized. The concrete reinforcement is usually made of steel, for example in the form of reinforcing steel mesh mats. The shotcrete back is after the DE-3244000 formed by a wire net. The wire net is at some distance arranged by the film and is intended to prevent impinging shotcrete is thrown back from the film seal.

In anderen Anwendungen ist vorgesehen, daß die Foliendichtung im Abstand vom Gebirge montiert wird. Das geschieht mit den beschriebenen Ankern, an denen die Foliendichtung befestigt wird. Dabei stellt sich das Problem des Rückpralls von Spritzbeton noch in stärkerem Maß als bei der zuvor beschriebenen Variante. Gleichwohl hilft das Drahtnetz auch in diesem Fall, so daß mit der beschriebenen Drahtnetztechnik ohne weiteres ein Spritzbetonausbau im Abstand von dem Gebirgsausbruch aufgebaut werden kann.In other applications, it is provided that the film seal is mounted at a distance from the mountains. This is done with the described anchors to which the film seal is attached. In this case, the problem of rebound of shotcrete is still greater than in the variant described above. Nevertheless, the wire mesh also helps in this case, so that with the described wire mesh technology a shotcrete expansion can be built up at a distance from the mountain eruption without further ado.

In einer Abwandlung der vorstehenden beabstandeten Anordnung der Foliendichtung ist ein Gitter oder Drahtgeflecht zwischen dem Ausbau und dem Gebirgsausbruch vorgesehen. Dabei dient das Drahtgeflecht vorzugsweise als Sicherung gegen Steinschlag aus dem Gebirge.In a variation of the above spaced arrangement of the foil seal, a mesh or wire mesh is provided between the expansion and the mountain breakout. The wire mesh is preferably used as a safeguard against rockfall from the mountains.

Aus der Zeitschrift, Forschung + Praxis , 1970, S.184 , ist es bekannt, das Drahtnetz direkt gegen die Folienabdichtung zu spannen. Gleichwohl kommt es beim Anspritzen des Betons zu einer Beabstandung des Drahtnetzes von der Folie, weil sich die Folie in ganz anderem Umfang ausbeult als das Drahtnetz.From the Journal, Research + Practice, 1970, p.184 , It is known to tension the wire mesh directly against the film seal. Nevertheless, when the concrete is sprayed on, the wire mesh is distanced from the foil because the foil bulges to a completely different extent than the wire mesh.

Aus der DE-2400866A1 und der DE-36526980A1 ist es bekannt, die Folienabedichtung spritzbetonseitig mit einem Faservlies abzudecken. Dabei kann das Faservlies verschiedene Aufgaben erfüllen. Nach der DE-3626980 erfüllt das Faservlies verschiedene Funktionen, nämlich eine Schutzfunktion und eine Dränfunktion. Nach der DE-2400866 ist darüber hinaus vorgesehen, das Faservlies zunächst mit einer Grundierung zu versehen, bevor es zum eigentlichen Auftrag des Spritzbetons kommt.From the DE-2400866A1 and the DE-36526980A1 It is known to cover the film sealing spritzbetonseitig with a nonwoven fabric. In this case, the nonwoven fabric can fulfill various tasks. After DE-3626980 the nonwoven fabric performs various functions, namely a protective function and a drainage function. After DE-2400866 Moreover, it is provided to first provide the nonwoven fabric with a primer before it comes to the actual order of sprayed concrete.

Aus der DE-3741699 ist die Verwendung von Folienabdichtungen mit einer Noppenstruktur bekannt. Die Noppen sollen ausbruchseitig einen Abstand offen halten, durch den das aus dem Gebirge austretende Wasser abfließen kann.From the DE-3741699 the use of foil seals with a nub structure is known. The pimples are on the outbreak side a distance keep open, through which the water leaving the mountains can flow.

Aus der DE-3823898 ist bekannt, die Noppenstruktur an einer Folienabdichtung zu anderen Zwecken einzusetzen, nämlich zur Rückhaltung des Spritzbetons.From the DE-3823898 It is known to use the nub structure on a film seal for other purposes, namely the retention of the shotcrete.

Nach der Erfindung ist eine besondere Gestaltung der Foliendichtung vorgesehen.According to the invention, a special design of the film seal is provided.

Die Mindeststeifigkeit wird mit ungeschäumter Olefinfolie, insbesondere eine Polyolefinfolie, z.B. Polyethylenfolie (PE-Folie) dargestellt. Es können auch Copolymere zum Einsatz kommen, zum Beispiel Ethylencopolymer-Folien. Jedes PE ist als Abdichtungsfolie geeignet. Dazu gehören unter anderem LDPE, HDPE.The minimum stiffness is achieved with unfoamed olefin film, especially a polyolefin film, e.g. Polyethylene film (PE film) shown. It is also possible to use copolymers, for example ethylene copolymer films. Each PE is suitable as a sealing foil. These include LDPE, HDPE.

Geeignet ist auch Polypropylen (PP).Also suitable is polypropylene (PP).

Die Steifigkeit wird durch eine Mindestdicke von 1,5mm vorzugsweise eine Mindestdicke von 1,8mm gebildet. Bei anderen Folienmaterialien wird die Dicke soweit vergrößert, bis eine gleiche Mindeststeifigkeit erreicht ist.The stiffness is formed by a minimum thickness of 1.5mm, preferably a minimum thickness of 1.8mm. For other film materials, the thickness is increased until an equal minimum stiffness is reached.

Die Oberflächenrauigkeit entsteht durch Aufbringen von Partikeln gleichen Materials wie die Folie auf die spritzbetonseitige Folienfläche. Die Partikel können unterschiedliche Form aufweisen. Günstig ist eine längliche Form. Dazu gehört eine Fadenform oder Strangform. Das Material kann vor dem Auftragen oberflächlich angeschmolzen werden, so daß das Material nach der Berührung mit der Folienfläche darauf haftet. Im Kern soll das Material nicht schmelzflüssig werden. Das Anschmelzen bedingt eine Oberflächentemperatur, die oberhalb der Schmelztemperatur des jeweiligen Materials liegt. Die Temperatur des zum Anschmelzen verwendeten Mediums soll noch einiges höher sein, damit es zu einer kurzfristigen Erwärmung kommt.The surface roughness is created by applying particles of the same material as the film on the injection-concrete side foil surface. The particles can have different shapes. Favorable is an elongated shape. This includes a thread form or strand form. The material can be melted on the surface before application, so that the material adheres to it after contact with the film surface. At the core, the material should not become molten. The melting causes a surface temperature which is above the melting temperature of the respective material. The temperature of the medium used for melting should be even higher, so that there is a short-term warming.

Die notwendige Erwärmung zum Anschmelzen der Oberfläche kann mit einer offenen Flamme oder in anderer Weise auf das Material gebracht werden. Es werden die Kunststoffpartikel zum Beispiel durch Aufmahlung eines Granulates von 2 bis 8 mm auf einen Durchmesser bis 2mm, vorzugsweise auf einen Durchmesser bis 1,5mm und noch weiter bevorzugt auf einen Durchmesser von 0,2 bis 1mm hergestellt. Die Auftragsmenge wird nach dem Flächengewicht des Auftrags gemessen. Bemessungen nach dem Flächengewicht sind auch von Geweben bekannt. Nach der Erfindung ist vorzugsweise mindestens ein Auftrag von mindestens 20 Gramm pro Quadratmeter vorgesehen, vorzugsweise ein Auftrag von mindestens 50 Gramm pro Quadratmeter, noch weiter bevorzugt ein Auftrag von 100 Gramm pro Quadratmeter. In der Praxis kommen voraussichtlich Auftragsmengen bis 500 Gramm pro Quadratmeter und mehr vor. Verschiedene Einzelheiten und Variationen zum Partikelauftrag sind in folgenden Druckschriften beschrieben:

  • AT 194605 , CH332229 , DE4207210A1 , DE19718035C , EP901408A oder in der WO 97/37772 bzw. PCT/US97/05029 , US 2987104 , US 5612081 , US 5075135 , US 3622422 , US 2936814 .
The necessary heating to melt the surface can be applied to the material with an open flame or otherwise. It The plastic particles are prepared, for example, by grinding a granulate of 2 to 8 mm to a diameter of 2 mm, preferably to a diameter of 1.5 mm and even more preferably to a diameter of 0.2 to 1 mm. The order quantity is measured according to the basis weight of the order. Measurements by basis weight are also known from fabrics. According to the invention, preferably at least one application of at least 20 grams per square meter is provided, preferably an application of at least 50 grams per square meter, more preferably an order of 100 grams per square meter. In practice, order quantities of up to 500 grams per square meter and more are expected. Various details and variations on particle application are described in the following publications:
  • AT 194605 . CH332229 . DE4207210A1 . DE19718035C . EP901408A or in the WO 97/37772 respectively. PCT / US97 / 05029 . US 2987104 . US 5612081 . US 5075135 . US 3622422 . US 2936814 ,

Wahlweise wird die Folienoberfläche für den Materialauftrag zusätzlich vorgewärmt, um eine bessere Verbindung der Partikel mit der Folienfläche zu erreichen. Die Vorwärmung ist entbehrlich, wenn die Wärme aus der Folienherstellung genutzt wird.Optionally, the film surface is additionally preheated for the application of material in order to achieve a better connection of the particles with the film surface. Preheating is unnecessary if the heat from the film production is used.

Die übliche Herstellung der Folie geht von einer Extrusion des Materiales aus. Dabei wird der schmelzteigige Kunststoff mittels eines Extruders durch eine Düse in den Spalt eines Walzenpaares aufgegeben.The usual production of the film is based on an extrusion of the material. In this case, the molten resin is fed by means of an extruder through a nozzle into the nip of a pair of rollers.

Der in den Walzenspalt gelangende Kunststoff kann schon eine Folienform haben. Diese Folienform wird mittels einer Schlitzdüse erreicht. Der Schlitz in der Düse hat dann eine entsprechende Länge und eine entsprechende Breite.The reaching into the nip plastic may already have a foil shape. This film form is achieved by means of a slot nozzle. The slot in the nozzle then has a corresponding length and a corresponding width.

Wahlweise wird der schmelzteigige Kunststoff auch granulatförmig oder schnitzelförmig in den Walzenspalt aufgegeben, so daß sich dort Kunststoffknet bildet, der fortlaufende durch den Walzenspalt gezogen wird, so daß sich eine Folie zwischen den Walzen bildet.Optionally, the molten resin is also given granular or acicular shape in the nip, so that there is Kunststoffknet, the continuous is pulled through the nip, so that a film is formed between the rollers.

Zwischen den Walzen des Walzenpaares, gegebenenfalls auch in einem oder mehreren weiteren Walzvorgängen wird der Folie die gewünschte genaue Dicke gegeben.Between the rolls of the pair of rolls, optionally also in one or more further rolling operations, the film is given the desired exact thickness.

Auf die genaue Folienbreite kommt es bei dem ersten Walzvorgang nicht an. Durch das Walzen stellt sich ein mehr oder weniger schlangenförmig verlaufender Folienrand ein. Deshalb wird die Folie am Ende des Walzvorganges seitlich besäumt. Die anfallenden Randstreifen werden vorzugsweise in den Extruder zurückgeführt und dort wieder in schmelzteigiges Ausgangsmaterial für den Walzvorgang umgeformt. Während des Walzvorgangs hat die Folie eine erhebliche Temperatur. Wahlweise wird diese Temperatur zum Aufbringen der zum Aufrauhen der Oberfläche bestimmten Partikel genutzt.The exact width of the film does not matter during the first rolling process. By rolling, a more or less serpentine running edge of the film sets. Therefore, the film is trimmed laterally at the end of the rolling process. The resulting edge strips are preferably returned to the extruder and formed there again in melted starting material for the rolling process. During the rolling process, the film has a significant temperature. Optionally, this temperature is used to apply the particles intended for roughening the surface.

Darüber hinaus ist wahlweise eine Nachwärmung vorgesehen, um die Verbindung der Partikel mit der Folienfläche zu verbessern. Wahlweise sollen die Partikel auch noch mit Walzendruck an die Folienfläche gepresst werden, damit es zu einer besseren Verbindung der Partikel mit der Folienfläche kommt.In addition, optionally, a reheating is provided to improve the connection of the particles with the film surface. Optionally, the particles should also be pressed with roller pressure on the film surface, so that it comes to a better connection of the particles with the film surface.

Gleichwohl geht die EP901408A davon aus, daß der Schweißfaktor der Verbindung zwischen Partikeln und Folienfläche ganz wesentlich unter 1 liegt. Das wird als Vorteil dafür angesehen, daß sich die Partikel unter entsprechender Belastung wieder ablösen können, ohne daß es zu einer Zerstörung der Foliendichtung kommt.Nevertheless, the EP901408A assume that the welding factor of the connection between particles and film surface is substantially less than 1. This is considered to be an advantage that the particles can peel off again under appropriate load, without causing the destruction of the film seal.

Die Wärme kann auch durch bloße Heißgase auf die Partikel aufgetragen werden. Dabei ist es möglich, die Partikel in den Heißgasstrom einzudosieren. Die Verweildauer in dem Heißgas bestimmt das Maß der Anschmelzung. Die Verweildauer ist von der Wegstrecke der Partikel bis zum Auftreffen auf die Folienfläche und von der Gasgeschwindigkeit abhängig.The heat can also be applied to the particles by mere hot gases. It is possible to meter in the particles in the hot gas stream. The residence time in the hot gas determines the degree of melting. The residence time depends on the distance of the particles to the impact on the film surface and on the gas velocity.

Die Wärme kann auch durch bloße Strahlung aufgebracht werden, indem die Partikel durch einen Heizkanal fallen und während des Falles durch Strahlungswärme oberflächlich angeschmolzen werden.The heat can also be applied by mere radiation by the particles falling through a heating channel and are superficially melted by radiant heat during the case.

Die übliche Herstellung der Folie geht von einer Extrusion des Materiales aus. Dabei wird der schmelzteigige Kunststoff mittels eines Extruders durch eine Düse in den Spalt eines Walzenpaares aufgegeben.The usual production of the film is based on an extrusion of the material. In this case, the molten resin is fed by means of an extruder through a nozzle into the nip of a pair of rollers.

Der in den Walzenspalt gelangende Kunststoff kann schon eine Folienform haben. Diese Folienform wird mittels einer Schlitzdüse erreicht. Der Schlitz in der Düse hat dann eine entsprechende Länge und eine entsprechende Breite.The reaching into the nip plastic may already have a foil shape. This film form is achieved by means of a slot nozzle. The slot in the nozzle then has a corresponding length and a corresponding width.

Wahlweise wird der schmelzteigige Kunststoff auch granulatförmig oder schnitzelförmig in den Walzenspalt aufgegeben, so daß sich dort Kunststoffknet bildet, der fortlaufende durch den Walzenspalt gezogen wird, so daß sich eine Folie zwischen den Walzen bildet.Optionally, the melted-resin plastic is also given granular or acicular shape in the nip, so that there is Kunststoffknet, the continuous is pulled through the nip, so that a film is formed between the rollers.

Zwischen den Walzen des Walzenpaares, gegebenenfalls auch in einem oder mehreren weiteren Walzvorgängen wird der Folie die gewünschte genaue Dicke gegeben.Between the rolls of the pair of rolls, optionally also in one or more further rolling operations, the film is given the desired exact thickness.

Auf die genaue Folienbreite kommt es bei dem ersten Walzvorgang nicht an. Durch das Walzen stellt sich ein mehr oder weniger schlangenförmig verlaufender Folienrand ein. Deshalb wird die Folie am Ende des Walzvorganges seitlich besäumt. Die anfallenden Randstreifen werden vorzugsweise in den Extruder zurückgeführt und dort wieder in schmelzteigiges Ausgangsmaterial für den Walzvorgang umgeformt. Während des Walzvorgangs hat die Folie eine erhebliche Temperatur.The exact width of the film does not matter during the first rolling process. By rolling, a more or less serpentine running edge of the film sets. Therefore, the film is trimmed laterally at the end of the rolling process. The resulting edge strips are preferably returned to the extruder and formed there again in melted starting material for the rolling process. During the rolling process, the film has a significant temperature.

Wahlweise wird dabei ein Profil erzeugt, wie es in der DE19721799 beschrieben ist.Optionally, a profile is generated, as in the DE19721799 is described.

Je biegesteifer die Foliendichtung ist, desto leichter wird der Spritzbetonauftrag. Die Steifigkeit wird einerseits durch die Foliendicke bestimmt. Zum anderen wird die Steifigkeit durch den Verbau der Foliendichtung bestimmt. Je höher die Zahl gleichmäßig verteilter Befestigungspunkte auf der Foliendichtung ist, desto größer wird die Steifigkeit. Vorzugsweise ist die Verteilung so, daß vier benachbarte Befestigungspunkte die Eckpunkte eines Quadrates bilden. Die Kantenlänge des Quadrates ist gleich dem Abstand von zwei benachbarten Befestigungspunkten. Je geringer der Abstand der benachbarten Befestigungspunkte bzw. die Kantenlänge des Quadrates ist, desto höher ist die Zahl der Befestigungspunkte Bei einer Foliendicke von 2 mm ist vorzugsweise ein Abstand von 1,2 m zwischen benachbarten Befestigungsstellen vorgesehen. Dabei soll der Abstand höchstens 15%, vorzugsweise höchstens 7,5% größer sein. Benachbart sind die nächsten Befestigungspunkte.The more rigid the foil seal is, the easier the sprayed concrete application becomes. The stiffness is determined on the one hand by the film thickness. On the other hand, the rigidity is determined by the construction of the foil seal. The higher the number evenly distributed Fastening points on the film seal is, the greater the rigidity. Preferably, the distribution is such that four adjacent attachment points form the vertices of a square. The edge length of the square is equal to the distance of two adjacent attachment points. The smaller the distance of the adjacent attachment points or the edge length of the square, the higher the number of attachment points. With a film thickness of 2 mm, a distance of 1.2 m between adjacent attachment locations is preferably provided. The distance should be at most 15%, preferably at most 7.5% greater. Adjacent are the next attachment points.

Der zulässige Abstand kann sich durch Änderung der Lage der Befestigungspunkte ändern. Dann wird deren Abstand solange verringert, bis mindestens eine gleich steife Konstruktion wie bei Verteilung der Befestigungspunkte auf den Eckpunkten eines Quadrates erreicht ist.The permissible distance can change by changing the position of the attachment points. Then their distance is reduced until at least one of the same stiff construction as in distribution of the attachment points is achieved on the vertices of a square.

Bei größeren Foliendicken wird der zulässige Abstand zwischen benachbarten Befestigungspunkten größer. Der Abstand zwischen den benachbarten Befestigungspunkten wird höchstens soweit vergrößert und/oder die Lage der Befestigungspunkte höchstens soweit verändert, bis sich trotz der größeren Foliendicke wieder die vorbeschriebene Konstruktionssteifigkeit eingestellt hat.For larger film thicknesses, the allowable distance between adjacent attachment points becomes larger. The distance between the adjacent attachment points is increased at most so far and / or the position of the attachment points changed at most as far until, despite the larger film thickness again set the above-described structural rigidity.

Bei geringerer Foliendicke als 2mm wird der zulässige Abstand zwischen den benachbarten Befestigungspunkten geringer. Der Abstand zwischen den Befestigungspunkten wird soweit verringert und/oder die Lage der Befestigungspunkte soweit vergleichmäßigt, bis sich trotz der geringeren Foliendicke wieder die vorbeschriebene Konstruktionssteifigkeit eingestellt hat.If the film thickness is less than 2mm, the allowable distance between adjacent attachment points will be smaller. The distance between the attachment points is reduced so far and / or the position of the attachment points as far as even until, despite the lower film thickness again set the above-described structural rigidity.

Der Aufbau des Spritzbetonausbaus wird durch die Grundierung der Foliendichtung erleichtert.The structure of the shotcrete construction is facilitated by the primer of the film seal.

Die erfindungsgemäße Verwendung einer Grundierung leistet zusätzlich zu der oben beschriebenen Oberflächengestaltung noch einen Beitrag zur Anbindung vom Spritzbeton an die Foliendichtung und an die Krallmatte. Die Grundierung kann mit dem gleichen Zement bzw. Kleber bzw. Bindemittel erfolgen, der auch für den Spritzbeton verwendet wird, jedoch ohne die im Spritzbeton vorgesehenen Zuschläge. Zement/Kleber/Bindemittel kommen pulverförmig zum Einsatz werden entweder vor dem Auftrag auf der Folienfläche mit Wasser vermischt und in nebelartiger Form aufgedüst oder zusammen mit dem pulverförmigen Zemente/Kleber/Bindemittel in nebelartiger Form aufgedüst.The inventive use of a primer makes in addition to the surface design described above, a contribution to Connection of the shotcrete to the foil seal and to the claw mat. The primer can be made with the same cement or adhesive or binder that is also used for the shotcrete, but without the benefits provided in the shotcrete. Cement / adhesive / binder are used in powder form are either mixed before application on the film surface with water and sprayed in fog-like form or sprayed together with the powdered cement / adhesive / binder in fog-like form.

Wahlweise wird auch eine spezielle Grundierung in Form eines Kunststoffklebers mit mineralischem Zumischungsanteil zum Einsatz gebracht. Zugleich bieten die mineralischen Mischungsanteile des Klebers eine Haftungsverbesserung für den Spritzbeton.Alternatively, a special primer in the form of a plastic adhesive with mineral admixture proportion is used. At the same time, the mineral mixture proportions of the adhesive improve the adhesion of the shotcrete.

Das nebelförmige Aufdüsen der Grundierung führt zu einer dünnschichtigen Benetzung der Folienfläche. Die Schichtdicke der Benetzung wird so eingestellt, daß die Grundierung nicht durch ihr Eigengewicht herunterläuft. In der Praxis wird die Auftragsmenge solange verringert, bis kein Herunterlaufen zu beobachten ist. Bei gleich bleibender Austrittsgeschwindigkeit der Grundierung aus der Auftragsdüse wird die Auftragsmenge durch die Geschwindigkeit bestimmt, mit der die Auftragsdüse bewegt wird. Wenn der Auftrag verringert werden soll, so kann das durch Erhöhung der Geschwindigkeit erreicht werden, mit der die Düse über die Auftragsfläche, im vorliegenden Fall über die Foliendichtung, bewegt wird.The mist-shaped topping of the primer leads to a thin-layer wetting of the film surface. The layer thickness of the wetting is adjusted so that the primer does not run down by its own weight. In practice, the order quantity is reduced until no run-down is observed. If the exit speed of the primer remains constant from the application nozzle, the application quantity is determined by the speed with which the application nozzle is moved. If the application is to be reduced, this can be achieved by increasing the speed with which the nozzle is moved over the application surface, in this case via the film seal.

Bei wiederholtem Ansprühen der Foliendichtung an gleicher Stelle kann der jeweilige Auftrag durch Reduzierung der Wiederholungen beim Ansprühen verringert werden.In case of repeated spraying of the film seal at the same place of the respective order can be reduced by reducing the repetitions when spraying.

Wahlweise werden in die Grundierung auch Wasser absorbierende Materialien eingebunden.Optionally, water-absorbing materials are incorporated into the primer.

Nach der Grundierung kann der Spritzbeton in einer Schicht oder in mehreren Schichten auf die Foliendichtung aufgebracht werden. Dabei ist es günstig die Spritzbetonschicht lagenweise und von unten beginnend aufzutragen. Das wird durch eine hin- und hergehende Bewegung des Werkzeuges für das Auftragen des Spritzbetons erreicht. Als Spritzbetone bzw. Betone und Additive und Zuschläge sowie Verstärkungseinlagen und als Werkzeuge kommen Werkzeuge in Betracht, wie sie zum Beispiel in folgenden Druckschriften beschrieben sind:

  • DE69910173T2 , DE69801995T2 , DE69721121T2 , DE69718705T2 , DE69701890T2 , DE69700205T2 , DE69418316T2 , DE69407418T2 , DE69403183T2 , DE69122267T2 , DE69118723T2 , DE69010067T2 , DE69006589T2 , DE60010252T2 , DE60001390T2 , DE29825081U1 , DE29824292U1 , DE29824278U1 , DE29818934U1 , DE29724212U1 , DE29718950U1 , DE29710362U1 , DE29812769U1 , DE19854476C2 , DE19854476A1 , DE19851913A1 , DE19838710C2 , DE19819660A1 , DE19819148C1 , DE19754446A1 , DE19746958C1 , DE19733029C2 , DE19652811A1 , DE19650330A1 .
After priming, the shotcrete can be applied to the film seal in one or more layers. It is cheap the shotcrete layer by layer and starting from the bottom apply. This is achieved by a reciprocating movement of the sprayed concrete application tool. As shotcrete or concrete and additives and aggregates and reinforcing inserts and tools are tools into consideration, as described for example in the following publications:
  • DE69910173T2 . DE69801995T2 . DE69721121T2 . DE69718705T2 . DE69701890T2 . DE69700205T2 . DE69418316T2 . DE69407418T2 . DE69403183T2 . DE69122267T2 . DE69118723T2 . DE69010067T2 . DE69006589T2 . DE60010252T2 . DE60001390T2 . DE29825081U1 . DE29824292U1 . DE29824278U1 . DE29818934U1 . DE29724212U1 . DE29718950U1 . DE29710362U1 . DE29812769U1 . DE19854476C2 . DE19854476A1 . DE19851913A1 . DE19838710C2 . DE19819660A1 . DE19819148C1 . DE19754446A1 . DE19746958C1 . DE19733029C2 . DE19652811A1 . DE19650330A1 ,

In der Zeichnung sind verschiedene Ausführungsbeispiele der Erfindung dargestellt.In the drawing, various embodiments of the invention are shown.

Fig 1 zeigt einen Gebirgsausbruch 1 im standfesten Gebirge. Fig. 1 shows a mountain outbreak 1 in stable mountains.

In regelmäßigen Abständen sind Anker in das Gebirge eingebracht worden.At regular intervals anchors have been introduced into the mountains.

Dazu wurden entsprechende Löcher gebohrt und die Anker mit Montagezement in den Löchern festgesetzt worden. Von den Ankern sind die Mittelachsen 2 dargestellt.For this purpose, appropriate holes were drilled and anchors were fixed with mounting cement in the holes. From the anchors, the central axes 2 are shown.

Der Gebirgsausbruch 1 dient der Herstellung eines Tunnels.The mountain outbreak 1 is used to make a tunnel.

Zur Drainage des austretenden Wassers und zur Sicherung gegen herabstützende Steine ist in dem Gebirgsausbruch ein Spritzbetonausbau vorgesehen.For the drainage of the escaping water and to protect against supporting stones a shotcrete construction is provided in the mountain outbreak.

Der Spritzbetonausbau besteht im Groben aus einer Folienschicht 4 und einer Spritzbetonschicht 3. Die Folienschicht 4 ist aus einzelnen Bahnen zusammengesetzt, die überlappend verlegt werden und an den überlappenden Rändern miteinander verschweißt sind. Dabei sind zwei nebeneinander liegende Schweißnähte mit Abstand voneinander vorgesehen. Der Hohlraum zwischen den Schweißnähten wird mit Druckluft beaufschlagt, um die Dichtigkeit der Schweißnähte zu prüfen.The shotcrete construction consists roughly of a film layer 4 and a shotcrete layer 3. The film layer 4 is composed of individual webs, which are laid overlapping and are welded together at the overlapping edges. In this case, two adjacent welds are provided at a distance from each other. The cavity Compressed air is applied between the welds to check the tightness of the welds.

Einzelheiten des Spritzbetonausbaus sind in der Fig. 2 dargestellt.Details of the shotcrete construction are in the Fig. 2 shown.

Dabei ist ein Anker 5 schematisch dargestellt. Der Anker 5 ist an dem aus dem Gebirge herausragenden Ende mit einem Befestiger 14 verbunden. An dem Befestiger 14 liegt die Folienschicht 4 an.In this case, an armature 5 is shown schematically. The armature 5 is connected to the protruding end of the mountains with a fastener 14. At the fastener 14, the film layer 4 is applied.

An der Folienschichtseite, die dem Befestiger 14 gegenüberliegt befindet sich ein Befestiger 15. Die Befestiger 14 und 15 spannen die Folienschicht 4 zwischen sich ein.At the film layer side, which is opposite to the fastener 14 is a fastener 15. The fasteners 14 and 15 clamp the film layer 4 between them.

Außerdem tragen die Befestiger einen Abstandshalter 13 für ein Drahtgeflecht 12. Das Drahtgeflecht 12 hat zwei Aufgaben. Es dient dem Aufbau der Spritzbetonschicht 3, indem es ein Herabfallen des von der Folienschicht zurückprallenden Betons verhindert. Zusätzlich bildet das Drahtgeflecht 12 eine Armierung für die Spritzbetonschicht.In addition, the fasteners carry a spacer 13 for a wire mesh 12. The wire mesh 12 has two purposes. It serves to build up the shotcrete layer 3 by preventing the concrete layer rebounding from falling off of the foil layer. In addition, the wire mesh 12 forms a reinforcement for the shotcrete layer.

Beim Spritzbetonausbau hat der Ausbau im Verhältnis zur Form so viel Gewicht, daß der Ausbau vor Erreichen ausreichender Festigkeit ohne die Anker zusammenbrechen würde. Die Anker leiten das Gewicht des Spritzbetonausbaus in das Gebirge.In the shotcrete construction of the expansion in relation to the form so much weight that the expansion would collapse before reaching sufficient strength without the anchor. The anchors direct the weight of the shotcrete expansion into the mountains.

Nach der Verfestigung des Spritzbetonausbaus bilden die Anker einen festen Verbund des Ausbaus mit dem Gebirge.After solidification of the shotcrete construction, the anchors form a solid composite of the expansion with the mountains.

Fig. 5 zeigt eine mögliche Wabenform 43 für das in Fig. 2 dargestellte Drahtgeflecht. Fig. 5 shows a possible honeycomb 43 for the in Fig. 2 illustrated wire mesh.

Fig. 4 zeigt einen Abstandshalter 40 für die Positionierung des Drahtgeflechtes. Der Abstandshalter 40 wird mit einer weiteren Schraubenmutter gegen die Schraubenmutter 25 gepreßt. Fig. 4 shows a spacer 40 for the positioning of the wire mesh. The spacer 40 is pressed with another nut against the nut 25.

Der Abstandshalter 40 besitzt diverse Arme, an denen das Drahtgewebe 43 verhakt werden kann.The spacer 40 has various arms to which the wire mesh 43 can be hooked.

In Fig.6 ist eine geeignete Folie für den Spritzbetonausbau dargestellt.In Figure 6 is a suitable film for the shotcrete construction shown.

Die Folie 110 hat eine Dicke von 2mm und ist mit Materialsträngen bestreut, die Materialstränge 111 haben eine fadenartige Struktur mit einer Dicke bzw. Durchmesser von 0,1 bis 0,3 mm und einer Länge von 5 bis 50 mm. Die Materialstränge 112 haben eine Dicke von 1 bis 2 mm und einer Länge von 10 bis 30 mm.The film 110 has a thickness of 2 mm and is sprinkled with strands of material, the strands of material 111 have a thread-like structure with a thickness or diameter of 0.1 to 0.3 mm and a length of 5 to 50 mm. The material strands 112 have a thickness of 1 to 2 mm and a length of 10 to 30 mm.

Die unterschiedlichen Materialstränge werden im Ausführungsbeispiel in separaten Auftragsvorgängen aufgetragen, um die Materialstränge mit größerem Durchmesser anders erwärmen zu können als die Materialstränge mit geringerem Durchmesser.The different material strands are applied in the exemplary embodiment in separate application operations in order to heat the material strands with a larger diameter differently than the material strands with a smaller diameter.

In anderen Ausführungsbeispielen werden die Materialstränge in einem gemeinsamen Auftragsvorgang aufgetragen.In other embodiments, the strands of material are applied in a common application process.

Dabei liegen die Materialstränge wirr übereinander, so daß zum Teil eine Hohllage der Materialstränge besteht. In dieser Lage ergeben sich mit den Materialsträngen 112 Erhebungen bis zu einer Höhe von 3mm.The material strands are superimposed on each other, so that in part there is a hollow layer of the material strands. In this situation arise with the material strands 112 surveys up to a height of 3mm.

Zum Teil ist die Folienoberfläche unbedeckt.In part, the film surface is uncovered.

Die Materialaufstreuung hat ein Flächengewicht von 250 Gramm pro Quadratmeter. Es können in anderen Ausführungsbeispielen auch größere oder geringere Flächengewichte vorkommen. Niedrigere Flächengewichte können insbesondere vorkommen, wenn die Folienoberfläche zusätzlich profiliert ist. So sind Flächengewichte von zum Beispiel 20 Gramm pro Quadratmeter möglich.The material spread has a basis weight of 250 grams per square meter. It may also occur in other embodiments, larger or smaller basis weights. Lower basis weights may occur in particular if the film surface is additionally profiled. Thus, basis weights of, for example, 20 grams per square meter are possible.

Größere Flächengewichte sind zweckmäßig, wenn je nach Art des Spritzbetons Auftragsschwierigkeiten zu überwinden sind.Larger basis weights are appropriate if, depending on the type of shotcrete contract difficulties are to be overcome.

Die unterschiedlichen Materialstränge sind im Ausführungsbeispiel nach Erwärmung an der Oberfläche auf die vorher oberflächlich erwärmte Folie 10 aufgestreut. Die oberflächliche Erwärmung der Materialstränge ist bis zur Schmelzflüssigkeit erfolgt.The different strands of material are sprinkled in the embodiment after heating on the surface of the previously superficially heated film 10. The superficial heating of the strands of material has taken place up to the molten liquid.

Die Erwärmung erfolgt durch Strahlung, indem die Materialstränge mittels einer Zellenradschleuse aus einem Vorratsbehälter entnommen werden und durch einen Heizkanal nach unten auf die unten langsam vorbeigeführte Folie fallen. Der Heizkanal besitzt im Ausführungsbeispiel eine Vielzahl von elektrisch betriebenen Heizdrähten und eine Temperatursteuerung.The heating is carried out by radiation by the material strands are removed by means of a rotary valve from a reservoir and fall through a heating channel down to the slow slow down past slide. The heating channel has in the exemplary embodiment a plurality of electrically operated heating wires and a temperature control.

Dadurch kann die Temperatur des Heizkanals solange erhöht werden, bis die vorbei fallenden Materialstränge die richtige Oberflächentemperatur haben.As a result, the temperature of the heating channel can be increased until the falling material strands have the correct surface temperature.

Nach der Montage der Folie im Tunnel wird im Ausführungsbeispiel zunächst eine schnell bindende Zementmilch dünn auf die Folie gedüst. Die getrocknete Zementmilch bildet eine vorteilhafte Grundierung für einen anschließenden Auftrag von Spritzbeton. Der Spritzbeton wird schichtweise aufgetragen, beginnend an der Tunnelsohle. Im Ausführungsbeispiel verläuft der Tunnel horizontal, so daß der Spritzbeton in horizontalen Lagen verlegt wird, die von unten nach oben an der Folie übereinander gelegt werden.After mounting the film in the tunnel, in the exemplary embodiment, first a fast-binding cement milk is sprayed thinly onto the film. The dried cement slurry forms an advantageous primer for a subsequent application of shotcrete. The shotcrete is applied in layers, starting at the tunnel sole. In the exemplary embodiment, the tunnel runs horizontally, so that the shotcrete is laid in horizontal layers, which are superimposed from bottom to top of the film.

Dabei haben die Lagen eine Breite, die der gewünschten Spritzbetonschichtdicke entspricht.The layers have a width which corresponds to the desired shotcrete layer thickness.

In anderen Ausführungsbespielen ist eine geringere Breite der Lagen vorgesehen, so daß zunächst eine erste Spritzbetonschicht auf die Folie aufgebracht wird, welche die Folienseite vollständig überdeckt. Danach wird eine weitere Spritzbetonschicht aufgebracht, welche die zuvor erläuterte Spritzbetonschicht vollständig überdeckt. Das wird wiederholt, bis die gewünschte Dicke der Spritzbetonschicht erreicht ist.In other Ausführungsbespielen a smaller width of the layers is provided so that first a first shotcrete layer is applied to the film, which completely covers the film side. Thereafter, another shotcrete layer is applied, which completely covers the previously discussed shotcrete layer. This is repeated until the desired thickness of the shotcrete layer is reached.

Nach der Erstellung der Spritzbetonschicht ragen die Anker noch aus der Betonschicht vor. An den vorragenden Enden sollen Verkleidungsplatten befestigt werden, insbesondere Platten für den Brandschutz. Die Platten werden im Ausführungsbeispiel mit den Ankern und Schraubenmuttern sowie Unterlegscheiben an dem Spritzbetonausbau gesichert. Damit das Gewinde der Anker nicht durch den Spritzbeton unbrauchbar wird, ist das Gewinde durch Kappen beim Auftragen des Spritzbetons geschützt worden.After creating the shotcrete layer, the anchors still protrude from the concrete layer. At the projecting ends cladding panels should be attached, especially panels for fire protection. The plates are secured in the exemplary embodiment with the anchors and nuts and washers on the shotcrete. So that the thread of the anchor is not unusable by the shotcrete, the thread has been protected by caps when applying the shotcrete.

Claims (11)

Ausbau für den Tunnelausbau im standfesten Gebirge (1),
mit einer Abdichtung (5) in Form einer Folie gegen Wasser,
wobei Anker (2) verwendet werden, die in das standfeste Gebirge (1)eingebracht werden,
wobei die Folie mittels Befestigern (14,15) an den Ankern gehalten wird, wobei die Folie jeweils zwischen zwei Befestigern (14,15)eingespannt wird, von denen der eine außenseitig an der Folie und der andere innenseitig an der Folie angeordnet ist,
wobei der außenseitige Befestiger (14) eine Verbindung mit dem Anker (5) hat,
und wobei an der Folie eine Spritzbetonschicht (3) aufgebaut wird, gekennzeichnet durch Verwendung einer Folie(11) mit aufgerauter Oberfläche, wobei die Aufrauhung spritzbetonseitig vorgesehen ist und durch einen Kunststoff-Partikelauftrag gebildet ist,
wobei die Kunststoff-Partikel einen Durchmesser von 0,1 bis 2mm aufweisen - ausgenommen sind Kunststoffpartikel mit länglicher Form - wobei die Kunststoffpartikel an der Oberfläche geschmolzen und anschließend auf die spritzbetonseitige Folienseite gestreut oder aufgetragen werden, um dort zu haften.
Expansion for tunnel construction in stable mountains (1),
with a seal (5) in the form of a foil against water,
wherein anchors (2) are used, which are introduced into the stable mountain (1),
wherein the film is held by means of fasteners (14,15) to the anchors, wherein the film is clamped in each case between two fasteners (14,15), one of which is arranged on the outside of the film and the other on the inside of the film,
the outside fastener (14) being in communication with the anchor (5),
and wherein on the film a shotcrete layer (3) is built up, characterized by using a film (11) with a roughened surface, wherein the roughening is provided spritzbetonseitig and is formed by a plastic particle order,
wherein the plastic particles have a diameter of 0.1 to 2 mm - except for plastic particles with an elongated shape - wherein the plastic particles are melted on the surface and then scattered or applied to the spritzbetonseitige side of the film to adhere there.
Ausbau nach Anspruch 1, gekennzeichnet durch die Verwendung gemahlener Kunststoffpartikel für den Partikelauftrag.Construction according to claim 1, characterized by the use of ground plastic particles for particle application. Ausbau nach Anspruch 2, gekennzeichnet durch Verwendung eines Ausgangsgranulates mit einem Durchmesser von 2 bis 8mm für die Partikel.Construction according to claim 2, characterized by using a starting granulate with a diameter of 2 to 8 mm for the particles. Ausbau nach einem der Ansprüche 1 bis 3, wobei
a)am Gebirgsausbruch eine Vielzahl von Ankern (5) für die Befestigung der Folie angebracht werden, die bei einer 2mm dicken Folie von dem nächsten benachbarten Anker einen Abstand aufweisen, der 1,2 m beträgt oder höchstens um 15% von 1,2 m abweicht und
daß bei einer Folie mit geringerer Dicke der Abstand der Befestigungspunkte solange verringert wird, bis die Folie die gleiche Steifigkeit hat wie bei einer 2 mm dicken Folie mit einem Abstand der Befestigungspunkte von 1,2m, plus oder minus 15%, und
daß bei einer Folie mit größerer Dicke der Abstand der Befestigungspunkte höchstens soweit vergrößert wird, bis die Folie die gleiche Steifigkeit hat wie bei einer 2 mm dicken Folie mit einem Abstand der Befestigungspunkte von 1,2m, plus oder minus 15%.
An assembly according to any one of claims 1 to 3, wherein
a) at the mountain outbreak a plurality of anchors (5) are attached for the attachment of the film, which at a 2mm thick film from the nearest adjacent anchor have a distance of 1.2 m or at most by 15% of 1.2 m deviates and
that in a film with a smaller thickness of the distance of the attachment points is reduced until the film has the same rigidity as in a 2 mm thick film with a distance of attachment points of 1.2m, plus or minus 15%, and
that in the case of a film with a greater thickness, the distance of the attachment points is increased at most until the film has the same rigidity as in a 2 mm thick film with a distance of attachment points of 1.2 m, plus or minus 15%.
Ausbau nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die Kunststoffpartikel beim Partikelauftrag frei durch einen Heizkanal fallen oder mit einer Flamme erwärmt werden.Removal according to one of claims 1 to 4, characterized in that the plastic particles fall freely during particle application through a heating channel or are heated with a flame. Ausbau nach Anspruch 5, dadurch gekennzeichnet, daß die Kunststoffpartikel beim Partikelauftrag in einen Heißgasstrom aufgegeben werden und daß die Kunststoffpartikel mit dem Heißgasstrom gegen die Folienseite geschleudert werden.An assembly according to claim 5, characterized in that the plastic particles are deposited during particle application in a hot gas stream and that the plastic particles are thrown with the hot gas stream against the film side. Ausbau nach Anspruch 5 oder 6, dadurch gekennzeichnet, daß für die Erwärmung der Kunststoffpartikel eine stationär angeordnete Vorrichtung verwendet wird und daß die Folie (110) an der Vorrichtung vorbeibewegt wird.An assembly according to claim 5 or 6, characterized in that a stationarily arranged device is used for the heating of the plastic particles and that the film (110) is moved past the device. Ausbau nach Anspruch 7, dadurch gekennzeichnet, daß die spritzbetonseitige Folienseite vor und/oder nach dem Partikelauftrag gewärmt wird.Assembly according to claim 7, characterized in that the film surface on the side of the injection-concrete side is warmed before and / or after the particle application. Ausbau nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß ein Materialauftrag mit einem Flächengewicht von mindestens 20 Gramm pro Quadratmeter, vorzugsweise von mindestens 50Gramm pro Quadratmeter und noch weiter bevorzugt von mindestens 100 Gramm pro Quadratmeter hergestellt wird.An assembly according to any one of claims 1 to 8, characterized in that a material application is made having a basis weight of at least 20 grams per square meter, preferably at least 50 grams per square meter, and more preferably at least 100 grams per square meter. Ausbau nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, daß nicht nur lagenweise horizontale Spritzbetonlagen übereinander gelegt werden , sondern auch in Bezug auf die Folienfläche mehrere Schichten übereinander aufgetragen werden.Construction according to one of claims 1 to 9, characterized in that not only layer by layer horizontal shotcrete layers are superimposed, but also in relation to the film surface several layers are applied one above the other. Ausbau nach einem der Ansprüche 1 bis 10, gekennzeichnet durch eine Grundierung der Folie auf der spritzbetonseitigen Oberfläche, wobei die Grundierung aus einem Kunststoffkleber und mineralischen Mischungsanteilen der Kleber zusammen gesetzt ist.Construction according to one of claims 1 to 10, characterized by a primer of the film on the spritzbetonseitigen surface, wherein the primer is composed of a plastic adhesive and mineral mixing components of the adhesive together.
EP14002660.0A 2005-07-09 2006-06-30 Building and civil engineering structure Not-in-force EP2837768B1 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
DE102005032434 2005-07-09
DE102005038363 2005-08-11
DE200510048118 DE102005048118A1 (en) 2005-10-06 2005-10-06 Construction for superstructures and infrastructures has seal secured at outer side against traversing water or anchor isolation against corrosion or film with rough surface or claw mat or agent for spraying concrete
DE102005057960 2005-12-03
DE102005057959A DE102005057959A1 (en) 2005-07-09 2005-12-03 Gunned concrete structure used in tunnel construction comprises a seal in the form of a film preventing penetration of water and fixed to anchors using fixing units
EP11008814.3A EP2420648B1 (en) 2005-07-09 2006-06-30 Building and civil engineering support
EP06776099A EP1902197A2 (en) 2005-07-09 2006-06-30 Construction of superstructures and infrastructures

Related Parent Applications (3)

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EP06776099A Division EP1902197A2 (en) 2005-07-09 2006-06-30 Construction of superstructures and infrastructures
EP11008814.3A Division EP2420648B1 (en) 2005-07-09 2006-06-30 Building and civil engineering support
EP11008814.3A Division-Into EP2420648B1 (en) 2005-07-09 2006-06-30 Building and civil engineering support

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EP2837768A2 true EP2837768A2 (en) 2015-02-18
EP2837768A3 EP2837768A3 (en) 2015-09-09
EP2837768B1 EP2837768B1 (en) 2018-01-31

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EP08002696A Active EP1950375B1 (en) 2005-07-09 2006-06-30 Support for constructions above and below ground
EP14002660.0A Not-in-force EP2837768B1 (en) 2005-07-09 2006-06-30 Building and civil engineering structure
EP06776099A Withdrawn EP1902197A2 (en) 2005-07-09 2006-06-30 Construction of superstructures and infrastructures
EP11008814.3A Not-in-force EP2420648B1 (en) 2005-07-09 2006-06-30 Building and civil engineering support

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EP11008814.3A Not-in-force EP2420648B1 (en) 2005-07-09 2006-06-30 Building and civil engineering support

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EP (4) EP1950375B1 (en)
AT (1) ATE467747T1 (en)
DE (1) DE502006006948D1 (en)
DK (1) DK1950375T3 (en)
ES (3) ES2659022T3 (en)
NO (2) NO341102B1 (en)
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Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
FORSCHUNG + PRAXIS, 1970, pages 184

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190242116A1 (en) * 2016-12-30 2019-08-08 Sika Technology Ag Waterproofing system

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NO20076650L (en) 2007-12-27
EP2420648A2 (en) 2012-02-22
WO2007006428A2 (en) 2007-01-18
WO2007006428A3 (en) 2007-03-29
ES2659022T3 (en) 2018-03-13
EP1902197A2 (en) 2008-03-26
EP2837768A3 (en) 2015-09-09
NO20160753A1 (en) 2016-05-04
ATE467747T1 (en) 2010-05-15
EP2837768B1 (en) 2018-01-31
EP2420648A3 (en) 2013-01-02
NO341102B1 (en) 2017-08-28
EP2420648B1 (en) 2014-10-08
EP1950375B1 (en) 2010-05-12
EP1950375A2 (en) 2008-07-30
DE502006006948D1 (en) 2010-06-24
ES2523276T3 (en) 2014-11-24
ES2341592T3 (en) 2010-06-22
EP1950375A3 (en) 2008-08-27
DK1950375T3 (en) 2010-07-05

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