EP2607092A1 - Dispositif de fabrication de calendriers de bureau - Google Patents

Dispositif de fabrication de calendriers de bureau Download PDF

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Publication number
EP2607092A1
EP2607092A1 EP12194106.6A EP12194106A EP2607092A1 EP 2607092 A1 EP2607092 A1 EP 2607092A1 EP 12194106 A EP12194106 A EP 12194106A EP 2607092 A1 EP2607092 A1 EP 2607092A1
Authority
EP
European Patent Office
Prior art keywords
punch
core
splint
back parts
recesses
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12194106.6A
Other languages
German (de)
English (en)
Other versions
EP2607092B1 (fr
Inventor
Raimund Steinschaden
Andreas Lindpointer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kalendermacher & Co KG GmbH
Original Assignee
Kalendermacher & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kalendermacher & Co KG GmbH filed Critical Kalendermacher & Co KG GmbH
Publication of EP2607092A1 publication Critical patent/EP2607092A1/fr
Application granted granted Critical
Publication of EP2607092B1 publication Critical patent/EP2607092B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B26F1/14Punching tools; Punching dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42BPERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B5/00Permanently attaching together sheets, quires or signatures otherwise than by stitching
    • B42B5/08Permanently attaching together sheets, quires or signatures otherwise than by stitching by finger, claw or ring-like elements passing through the sheets, quires or signatures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42BPERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
    • B42B9/00Devices common to machines for carrying out the processes according to more than one of the preceding main groups
    • B42B9/02Devices common to machines for carrying out the processes according to more than one of the preceding main groups for opening quires or signatures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D5/00Sheets united without binding to form pads or blocks
    • B42D5/04Calendar blocks
    • B42D5/041Calendar blocks with means for engaging calendar sheet perforations or slots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42PINDEXING SCHEME RELATING TO BOOKS, FILING APPLIANCES OR THE LIKE
    • B42P2241/00Parts, details or accessories for books or filing appliances
    • B42P2241/12Means for enabling the device to be positioned upright

Definitions

  • the present invention relates to an apparatus and a method for the production of desk calendars and similar products having a stand or display. From the prior art diverse designs of differently bound desk calendars are known, the leaves are provided for tearing or turning. As a fundamental principle of a widespread design of a desk calendar for turning but can be deduced that in addition to a so-called. Kern are provided with the actual calendar sheets also acting as a table stand back and a cover sheet. These components are connected to each other via a common and in use position top arranged ring bond. With respect to known designs is fully on the DE 693 35 83 U directed.
  • the back is executed in one piece double-layered with defined material weakening to form bending seams.
  • both free ends of this double-ply folded back are covered by an idR normally executed as a spiral or so-called. Wire-O binding.
  • This back has in an initial position at regularly coinciding with the core width an additional, one-sided projecting length, which is arranged opposite the binding.
  • a substantially prismatic body is formed by the back or by the corresponding bending of parallel bending bends, ie a body with triangular cross-section and with a rectangular base and open end faces. This formed from cardboard or cardboard back body is also referred to as a stayer.
  • the invention is based inter alia on the finding that a manual insertion of split pins is too time-consuming, unclean or inaccurate and comparatively slow. Furthermore, a prefabrication already provided with splints back-parts, inter alia, due to possible entanglements of the splints successive back parts is very prone to failure. These disadvantages are overcome by a device according to the present invention.
  • the device for lifting the two back parts relative to the core is designed as a simple ramp on which a free end region of the back parts is lifted during transport through the conveyor belt, while the core remains flat on the conveyor belt.
  • This ramp is preferably designed in the form of at least one essentially triangular sheet metal part, wherein this sheet metal part can also be arranged pivotably on the device for setting its inclination. It is preferred to carry out the hole punch as a hole puncher.
  • a liftable barrier is provided within the device as releasably fixing a respective bound stack of core and back parts in the region of the punch in the device.
  • a desk calendar is pushed as each bound unit of core and two-piece back against this barrier.
  • this bound for further processing, bound unit is fixed to lifting or otherwise loosening the barrier in a predetermined position.
  • a final inspection is then provided on the split pin automaton, which checks the presence and the correct fit of a respective pin in the course of a closing of a respective bound pile of core and back parts.
  • this final control is designed as a hinged to a double lever roller that rolls after opening the releasable fixation when removing a respective desk calendar on the recesses of the back and away is formed only in the presence of a pin for actuating a contact, in particular the interruption of a light barrier by a part of the double lever facing away from the roller.
  • a good / bad separator in the form of a lowerable flap is arranged at the final inspection, by the opening of which a piece recognized as broke can slip into a prepared container.
  • the good / bad separator may be designed as a pusher, which does not deflect parts that have been identified as faulty from the conveyor belt, but drops it into a container at one end of the conveyor belt.
  • a corresponding 90 ° offset of a further transport path, for example towards a packaging station, can be used for advantageous space utilization of an entire production line, depending on the application.
  • the production of recesses in a process step is performed simultaneously with the introduction of the split.
  • the means for punching and for introducing a splint are coupled to each other such that the punching of the holes and the introduction of each splint can be carried out in only one common working cycle.
  • the sapwood can pass through a punching tool are introduced through the recesses or holes, the punching tool is opened again after the introduction of the splint and the backs are released. Then this bound unit can be removed from the core and as a later stand connected by the splint back parts.
  • cycle times of about 1 s instead of about 2 s for separate operations or temporally successive, separate steps can be realized.
  • a split-shot apparatus advantageously a known and commercially available, manually operable split-ended gun, the free, needle-shaped end adapted arranged in a punch punch or itself formed as part of a punch punch.
  • the split pin firing apparatus is fixed in the device in the form of a split pin gun via its housing.
  • the split pin With a moving part of the hole punch, the split pin moves and is driven to insert a split so that a hand lever of the gun moves against a vertically adjusted, rigid block within the gun actuating device.
  • a time for inserting a split relative to the punching of holes through the back parts on the height of the rigid block is precisely adjustable.
  • a lighter and quick change of the split pin gun is possible as a marketable wearing part with little use of tools.
  • a cooperating with the punch punch of the hole punch die has a conical shape, which widens toward a side facing away from the punch punch. This is advantageously ensured that after the punching process through the punching tool and in the holes just formed holes introduced in one step at a free end so entangled that he just can not be pulled out of the holes when opening the punch. This then also ensures that each inserted cotter is safely separated from the stock strand of the cotter pins located in the magazine. In the course of a removal of the now finished desk calendar on the conveyor belt is in principle at a located in the die located end opposite end region to train, so that the split pin is safely pulled out of the die, without being pulled out of the holes of the backs could.
  • the sapwood pistol is provided with a rail magazine, which in particular has a pneumatic support of the material delivery in the magazine.
  • the magazine also has an automatic empty detection.
  • this magazine is also designed to perform an automatic magazine change in the case of an empty detection.
  • a full magazine is tracked from above in an embodiment of the invention, an empty magazine released down. This ensures a reliable supply of split pins over a long period of operation even without the intervention of an operator.
  • the device described above is preceded in the material flow direction by an automatic feed, which is provided between a preceding gathering unit for forming the core and a cutting and / or binding unit.
  • This supply preferably has a temporary fixation of an assembly of a respective gathered core and the back parts, for example by clamping arms and extends in one embodiment also in a curve shape, in particular in the form of a 90 ° or 180 ° curve.
  • FIG. 1 Indicated by a transport direction indicated by arrows FIG. 1 in a perspective view of a device 1 with a feeder 2, a ⁇ ffner ramp 3, a positioning and holding device 4 with therein contained and described in more detail below Loch punch and sapwood-shot apparatus, a final inspection 5 and a good / Poor separator 6 following a conveyor belt 7.
  • a lying already bounded by a spiral 8 lying and only hinted desk calendar 9 as a unit of a core 10 - both in FIG. 1 not shown in detail - and two back parts 11 transported by the conveyor belts of the feeder 2 in the device 1.
  • each desk calendar 9 has already been correctly aligned by previous transport steps and the device 1 is isolated, ie transported with a corresponding distance to respective previous and subsequent desk calendars 9, via the feeder 2.
  • the back parts 11 are at the top, ie the supply 2 facing away.
  • the engaging in the supply 2 opener ramp 3 of triangular plates lifting the back parts 11 relative to the rest of the core 10 and thus an opening at an angle ⁇ .
  • the core 10 remains parallel to a transport plane defined by the transport belts of the feeder 2.
  • a sheet to be used in each case the opener ramp 3 is corresponding to a respective projection of the back parts 11 with respect to a core 10 to be selected so that only the back parts 11 are raised relative to the core 10.
  • appropriate adjustments have been indicated by different sheets.
  • the good / bad separator 6 is embodied here as a pusher 16 which does not deflect parts identified as faulty from the conveyor belt 7 in the direction G, but drops it at one end from the conveyor belt 7 in the direction S into a container not shown here.
  • the pusher 16 moves all other parts in the direction of a packaging station on.
  • the device 1 is designed for processing different formats of table calendars 9, here in particular for a width of 200 mm at a height of 150 mm and a width of 300 mm at a height of 220 mm. Accordingly, the feeder 2 is provided with round and variably adjustable to different calendar formats transport belt, so that in coordination with a respective calendar format optimal paper transport is guaranteed.
  • FIG. 2a shows a view of the device 1 in the transport direction of the finished and already provided with a binding 8 Desk Calendar 9 core 10 and a two-piece back 11 when entering under the hole puncher 12.
  • the bound desk calendar 9 has been opened by the opener ramp 3 by the angle ⁇ .
  • the view of the device 1 is in the figure of FIG. 2a reproduced tilted by the angle ⁇ , which is also true for the illustrations of the following figures Figures 3 and 4 is maintained.
  • FIG. 2b illustrates a front view of the positioning and holding device with hole puncher 12 and splint-shot apparatus 14 concealed therein.
  • the opened desk calendar 9 in the positioning and holding device 4 is fixed by the barrier 15.
  • the desk calendar 9 is transferred, in which the core is conveyed on the conveyor belt 7, while the back parts 11 are conveyed via drives A1, A2.
  • the drives A1, A2 for the punching process and the subsequent splinting are stopped.
  • the core 10 abuts against the barrier 15.
  • the said elements of the device 1 are surrounded by a mechanical frame of the hole punch 12, the tool is driven by a so-called. Pneumatic muscle 17.
  • Such pneumatic muscle 17 move a punching tool over a short distance with high force at high speed and are therefore ideal for this application. This ensures cycle times of approx. 1 s.
  • FIGS. 2a and 2 B only indicated in his position sapwood-shot apparatus 14 is supplied via a magazine rail M1 with commercial cotter pins.
  • a magazine rail M1 On the magazine rail M1, a pneumatic support of the material or splint conveyance from the magazine rail M1 into the split-shot apparatus 14 is provided.
  • a further magazine rail M2 is arranged above the magazine rail M1.
  • M2 holds at least 1,000 pins, so that at cycle times of 1 s refilling the device with pins only half-hourly clock is required.
  • An automatic empty detection controls an automatic magazine change, by means of which an emptied magazine rail M1 is released downwards and replaced from above by a magazine rail M2 fully equipped with split pins.
  • an optical warning is done so that enough time to refill the device with new magazine rails M1, M2 remains.
  • the waste from the split-shot apparatus 14 that is to say in particular sprue strands or carrier webs of the split pins, and punching waste of the hole punch 12 are collected separately from one another.
  • separate containers for separate disposal are provided.
  • FIG. 3 shows a sectional view of the plane AA of FIG. 2b , Here is an opened by the angle ⁇ desk calendar 9 in the positioning and holding device 4 can be seen. Further, this illustration shows that a commercially available and normally manually operated split pin gun, which is arranged in the region of a punching tool, is used in the hole puncher 12 as the split pin firing apparatus 14.
  • FIG. 4 shows as an enlarged view of a detail of FIG. 3 in that the split pin gun is moved over its housing fixed in a movable part of the hole puncher 12.
  • the construction and the interlocking of the hole punch 12 and the split-shot apparatus 14 can be seen in detail here.
  • punching and splinting are simultaneously or in a working cycle of only about 1 s thereby executable that a mandrel 18 of the split-shot apparatus 14 is designed as part of a punch 19 of the punch punch 12 or in this intervenes.
  • the splint-shot apparatus 14 For inserting a splint, the splint-shot apparatus 14 is driven by the pneumatic muscle 17 of the hole punch 12, that a hand lever 20 of this splint-shot apparatus 14 against an adjusted, rigid block 21 on the frame of the hole punch 12th moves and the hand lever 20 so that the operation of the splint-shot apparatus 14 and inserting a split is pressed.
  • the block 21 By adjusting the block 21 it is ensured that only a recess 13 in the back parts 11 and subsequently through the stamping punch 19 still in a punched position through the punch punch 19 of the hole punch 12 through a splint through the splint shot -Apparat 14 is introduced.
  • This structure is characterized, inter alia, by a quick and easy change of a split-shot apparatus 14 in the form of a commercial sapwood pistol as a cheap consumable part out.
  • the splint-shot apparatus 14 are fed as media only the cotter pins themselves, he is neither electrically nor pneumatically connected within the device 1, but purely mechanically fixed in a position, the splint-shot apparatus 14 only to pressure through the hole -Stanzer 12 and a movable member is loaded around the punch-punch 19 and moved against the block 21.
  • a cycle time of about 1 s instead of hitherto about 2 s in manual assembly can be achieved.
  • the recesses 12 have through the punch-stamp 19 clean edges that can not be damaged in the course of insertion of a cotter pin and thus are visually flawless.
  • a high degree of security against withdrawal of an inserted cotter pin from the recesses 13 in the back parts 11 is also achieved by the following structural measure:
  • a die 22 cooperating with the punching punch 19 of the hole punch 12 has a recess 23 with a conical shape Course on, which expands to a side facing away from the splint-shot apparatus 14 side. This advantageously ensures that an after the punching process through the punching tool and the just formed recesses 13 introduced in a single step cotter pin hooked or tilted at a free end in the recess 23 so that when opening the punching tool and pulling out the punching Stamp 19 from the die 22 just can not be pulled out of the recesses 13.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
EP12194106.6A 2011-12-21 2012-11-23 Dispositif de fabrication de calendriers de bureau Active EP2607092B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202011052414U DE202011052414U1 (de) 2011-12-21 2011-12-21 Vorrichtung zur Herstellung von Tischkalendern
ATGM677/2011U AT13013U1 (de) 2011-12-21 2011-12-21 Vorrichtung zur herstellung von tischkalendern

Publications (2)

Publication Number Publication Date
EP2607092A1 true EP2607092A1 (fr) 2013-06-26
EP2607092B1 EP2607092B1 (fr) 2013-12-11

Family

ID=48484902

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12194106.6A Active EP2607092B1 (fr) 2011-12-21 2012-11-23 Dispositif de fabrication de calendriers de bureau

Country Status (3)

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EP (1) EP2607092B1 (fr)
AT (1) AT13013U1 (fr)
DE (1) DE202011052414U1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2886361A1 (fr) 2013-12-20 2015-06-24 Kalendermacher GmbH & Co KG Procédé et dispositif destinés à la fabrication de calendriers de bureau
CN108834313A (zh) * 2018-06-27 2018-11-16 江西志博信科技股份有限公司 一种可实现精准定位的hdi线路板的制作设备

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113771522A (zh) * 2021-08-09 2021-12-10 张�杰 一种全自动线圈装订机用翻封面机构

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE631703C (de) * 1935-06-22 1936-06-25 Karl Krause Komm Ges Auf Aktie Bohrmaschine fuer Papier, Pappen u. dgl.
DE6933583U (de) 1969-08-25 1969-12-11 Gundlach Kg Fa E Tischkalender 4900
GB2212444A (en) * 1987-11-21 1989-07-26 David Francis Rider Desk diary/calendar

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2829177C2 (de) * 1978-07-03 1982-11-18 Reinhard Mohn GmbH, 4830 Gütersloh Verfahren und Vorrichtung zur maschinellen Herstellung von mit bedruckten Kalenderlaschen versehenen Kalendern
DE2941558A1 (de) * 1979-10-13 1981-04-30 Reinhard Mohn GmbH, 4830 Gütersloh Verfahren zur herstellung von buchblocks
DE3018987C2 (de) * 1980-05-17 1983-10-27 Bielomatik Leuze Gmbh + Co, 7442 Neuffen Vorrichtung zur Herstellung von Blattstapeln
JPS57104547A (en) * 1980-12-19 1982-06-29 Japan Banok Shokai Kk Device for mounting connecting piece
GB0917626D0 (en) * 2009-10-08 2009-11-25 Ibis Integrated Bindery System Book binding apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE631703C (de) * 1935-06-22 1936-06-25 Karl Krause Komm Ges Auf Aktie Bohrmaschine fuer Papier, Pappen u. dgl.
DE6933583U (de) 1969-08-25 1969-12-11 Gundlach Kg Fa E Tischkalender 4900
GB2212444A (en) * 1987-11-21 1989-07-26 David Francis Rider Desk diary/calendar

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2886361A1 (fr) 2013-12-20 2015-06-24 Kalendermacher GmbH & Co KG Procédé et dispositif destinés à la fabrication de calendriers de bureau
CN108834313A (zh) * 2018-06-27 2018-11-16 江西志博信科技股份有限公司 一种可实现精准定位的hdi线路板的制作设备

Also Published As

Publication number Publication date
AT13013U1 (de) 2013-04-15
DE202011052414U1 (de) 2013-03-22
EP2607092B1 (fr) 2013-12-11

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