EP2495106B1 - Aluminiumband für lithografische Druckplattenträger mit Wasser basierenden Beschichtungen - Google Patents
Aluminiumband für lithografische Druckplattenträger mit Wasser basierenden Beschichtungen Download PDFInfo
- Publication number
- EP2495106B1 EP2495106B1 EP20110156689 EP11156689A EP2495106B1 EP 2495106 B1 EP2495106 B1 EP 2495106B1 EP 20110156689 EP20110156689 EP 20110156689 EP 11156689 A EP11156689 A EP 11156689A EP 2495106 B1 EP2495106 B1 EP 2495106B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- aluminium alloy
- aluminum alloy
- chlorine
- melt
- alloy strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000007639 printing Methods 0.000 title claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 40
- 238000000576 coating method Methods 0.000 title claims description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims description 16
- 239000000969 carrier Substances 0.000 title claims description 7
- 239000004411 aluminium Substances 0.000 title claims 2
- 229910000838 Al alloy Inorganic materials 0.000 claims description 107
- 239000000460 chlorine Substances 0.000 claims description 60
- 238000005530 etching Methods 0.000 claims description 49
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 38
- 229910052801 chlorine Inorganic materials 0.000 claims description 38
- 238000005266 casting Methods 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 23
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- 238000002844 melting Methods 0.000 claims description 18
- 230000008018 melting Effects 0.000 claims description 18
- 229910045601 alloy Inorganic materials 0.000 claims description 16
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- 239000000155 melt Substances 0.000 claims description 14
- 238000007872 degassing Methods 0.000 claims description 12
- 239000000314 lubricant Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 9
- 239000012535 impurity Substances 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- 238000005275 alloying Methods 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 6
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 3
- ANZKPYPDQZRQBD-UHFFFAOYSA-L magnesium;potassium;dichloride Chemical compound [Mg+2].[Cl-].[Cl-].[K+] ANZKPYPDQZRQBD-UHFFFAOYSA-L 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 241000282887 Suidae Species 0.000 claims 1
- 150000003841 chloride salts Chemical class 0.000 claims 1
- 239000007789 gas Substances 0.000 description 16
- 230000007547 defect Effects 0.000 description 13
- 239000000523 sample Substances 0.000 description 10
- 238000000227 grinding Methods 0.000 description 8
- 238000005498 polishing Methods 0.000 description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- 239000011575 calcium Substances 0.000 description 6
- 229910052791 calcium Inorganic materials 0.000 description 6
- 238000010926 purge Methods 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 5
- 229910052744 lithium Inorganic materials 0.000 description 5
- 239000011572 manganese Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
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- 229910052748 manganese Inorganic materials 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
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- 239000000725 suspension Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
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- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- 229910052786 argon Inorganic materials 0.000 description 1
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- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001804 chlorine Chemical class 0.000 description 1
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- 238000007667 floating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
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- 229920000647 polyepoxide Polymers 0.000 description 1
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- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000007651 thermal printing Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/04—Printing plates or foils; Materials therefor metallic
- B41N1/08—Printing plates or foils; Materials therefor metallic for lithographic printing
- B41N1/083—Printing plates or foils; Materials therefor metallic for lithographic printing made of aluminium or aluminium alloys or having such surface layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/04—Printing plates or foils; Materials therefor metallic
- B41N1/08—Printing plates or foils; Materials therefor metallic for lithographic printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/06—Special casting characterised by the nature of the product by its physical properties
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12993—Surface feature [e.g., rough, mirror]
Definitions
- the invention relates to an aluminum alloy strip for the production of printing plate supports with water-based coatings, wherein the aluminum alloy strip has a maximum thickness of 0.5 mm. Moreover, the invention relates to the use of separated from the aluminum alloy strip sheets for printing plate support and a method for producing an aluminum alloy strip according to the invention.
- Aluminum alloy strips for lithographic printing plate supports which are produced, for example, from alloys of the type AA1050, AA1100, AA3103, AlMg0.5 and others, not only have high mechanical requirements with regard to continuous use as printing plate supports. After roughening the aluminum alloy strips, which usually have a maximum thickness of 0.5 mm, they are provided with coatings that are photo- and / or thermosensitive and thus allow the transmission of images to be printed or texts. To meet the increasing demands for the lowest possible environmental impact, increasingly water-based coatings are used. Water-based coatings contain water rather than commonly used organic solvents to apply the coating to the sheet. Indeed In the present invention, water-containing coatings are also included under this term.
- the at least one water-based coating is applied to the aluminum alloy strip or sheet, so that after evaporation of the water a corresponding photo- or thermo-sensitive layer remains on the aluminum strip or the sheet produced therefrom.
- these water-based coatings it has been shown that increasingly punctiform defects occur in the coating and the corresponding areas could no longer be properly exposed and stripped.
- Corresponding pressure plate carriers are not suitable for later use and thus broke. This phenomenon has been particularly noted with CTP plate supports which do not undergo a development process using developer chemicals.
- the present invention has the object to provide an aluminum alloy strip for the production of printing plate supports with a water-based coating, so that punctiform coating defects are prevented.
- the present invention has for its object to propose an advantageous use of the aluminum alloy strip and a method for producing the aluminum alloy strip.
- DE-A-19823790 describes an aluminum litho strip with a surface structure of undirected, fibrous recesses.
- the stated object for an aluminum alloy strip is achieved by preparing the aluminum alloy strip in a manner using water as a lubricant Longitudinal grinding etching figures with cubic etching attack, the longitudinal extent of which is a maximum of 15 microns.
- etching figures with a maximum longitudinal extent of 15 ⁇ m do not lead to surface defects which influence the printed image of the printing plate supports.
- Print plate carriers made from the aluminum alloy strip according to the invention with a water-based coating therefore have no defects in the printed image.
- the presence of etched figures with greater longitudinal extent automatically leads to the occurrence of errors in the printing plates.
- a further increase in process safety can be ensured by the aluminum alloy strip being etched with a cubic etching attack in a longitudinal section prepared with water as a lubricant Longitudinal extension of a maximum of 10 microns, more preferably at most 5 microns.
- the number of etching figures with cubic etching attack to 1000 mm 2 is a maximum of 350.
- the limitation of the number of etching figures per 1000 mm 2 results in the likelihood that several densely adjacent etching figures lead to a printing error is reduced.
- the aluminum alloy is preferably added to magnesium, manganese and silicon.
- the aluminum alloy strip can therefore be further improved according to a further embodiment in that the aluminum alloy strip consists of an aluminum alloy with the following alloy constituents in% by weight: mg ⁇ 1 %, Mn ⁇ 0.6%, Fe ⁇ 1 %, 0.05% ⁇ ⁇ Si ⁇ 0.5%, Cu ⁇ 0.04%, Ti ⁇ 0.04%, unavoidable impurities individually a maximum of 0.01, in total a maximum of 0.05% and balance Al.
- the aluminum alloy strip may preferably consist of an aluminum alloy with the following alloy components: 0.05 % ⁇ mg ⁇ 0.3 % Mn ⁇ 0.3 % 0.4 % ⁇ Fe ⁇ 1 % 0.05 % ⁇ Si ⁇ 0.5 % Cu ⁇ 0.04 % Ti ⁇ 0.04 % unavoidable impurities individually max. 0.01%, in total max. 0.05% and balance Al.
- Another aspect of the aluminum alloy ribbon may be provided by the aluminum alloy of the aluminum alloy ribbon having the following alloy components in% by weight: 0.1 % ⁇ mg ⁇ 0.6 % Mn ⁇ 0.05 % 0.3 % ⁇ Fe ⁇ 0.4 % 0.05 % ⁇ Si ⁇ 0.25 % Cu ⁇ 0.04 % Ti ⁇ 0.04 % unavoidable impurities individually max. 0.01%, in total max. 0.05% and balance Al.
- the just-mentioned alternative aluminum alloy strip has an Mg content of 0.1% by weight to 0.3% by weight or 0.3% by weight to 0.6% by weight.
- the higher Mg contents of 0.3 wt.% To 0.6 wt.% Are intended for aluminum alloy tapes which are intended to provide higher strength and bending resistance during operation.
- the limitation of the Mg content of 0.1 wt .-% to 0.3 wt .-% leads to a high flexural fatigue, thermal stability and a very good roughening at medium strengths of the aluminum alloy strip at constant parameters during the production of the aluminum alloy strip.
- plates for printing plate support is advantageous if these are thermal pressure plate carrier, since thermal pressure plate carrier increasingly be prepared using water-based coatings.
- the steps just described represent the conventional process steps in the production of an aluminum alloy needed for the production of the aluminum alloy strip.
- the above-described object is achieved in that the aluminum alloy is degassed during casting in a degasser with chlorine gas, wherein the melt is fed to a maximum chlorine content of 7 mg Cl / kg Al.
- degasification of the melt during degassing for example using a multi-rotor degasser, is a particularly critical source of contamination of the aluminum alloy with chlorine, as there is a solidified ingot or a solidified casting strip immediately after casting.
- Chlorine is fed to the degasser to re-purify the molten aluminum alloy to be cast and, for example, reduce the levels of sodium, lithium and calcium.
- the aluminum alloy melt also passes through a filter which comprises a packed bed filter or a ceramic foam filter.
- a filter which comprises a packed bed filter or a ceramic foam filter.
- printing plate supports can be produced from aluminum alloy strips produced according to the invention, which can be provided with water-based coatings without errors, without tilting to punctiform printing defects.
- the amount of chlorine is reduced to 2 to 4 mg Cl / kg Al in order to further reduce the contamination of the aluminum alloy with chlorine and the ⁇ tzfiguren in Aluminum alloy tape with cubic etching attack to further reduce.
- the gas purging in the melting or casting furnace is carried out with addition of chlorine, wherein the supplied amount of chlorine is a maximum of 40 mg Cl / kg Al.
- the amount of chlorine introduced during the gas purging in the melting or casting furnace plays a role for the occurrence of printing errors in the printing plate carriers.
- the gas flushing in the melting or casting furnace with addition of chlorine, although the content of sodium and calcium in the aluminum melt is further reduced. If the amount of chlorine supplied is limited to a maximum of 40 mg Cl / kg Al, etching figures with a cubic etching attack with a maximum size of 15 ⁇ m can be ensured despite addition of chlorine in the gas flush in the melting or casting furnace.
- an aluminum alloy ribbon made from a suitably treated aluminum alloy melt can be provided to water-based printing plate supports.
- no chlorine gas is used in the gas purging in the melting or casting furnace and in the degassing during casting in the degasser.
- the purification of the melt of sodium, lithium and calcium components is carried out by adding salts, in particular chlorides, preferably potassium chloride magnesium chloride, wherein the aluminum alloy melt may be supplied to a maximum of 60 mg Cl / kg Al.
- the gas flushing in the melting or casting furnace and the degassing during casting in the degasser in this case, for example, using argon and possible addition of other inert gases, such as nitrogen.
- potassium chloride magnesium chloride in an amount such that a maximum of 60 mg Cl / kg Al are supplied to the aluminum alloy melt, allows sufficient cleaning without the chlorine residues in aluminum melt to ⁇ tzfiguren with cubic ⁇ tzangriff and a longitudinal extension of more than 15 microns to lead.
- Aluminum alloy tapes made from this aluminum alloy melt are particularly suitable for use as printing plate supports with water-based coatings because punctiform printing defects are suppressed.
- Fig. 1 shows a schematic flow diagram of the manufacturing steps of aluminum alloy strips, as required for printing plate support.
- the aluminum alloy is melted from primary aluminum and melted using molten scrap, ingots, liquid metal from a furnace sump or even recycled metal or other master alloys to form an aluminum alloy melt.
- the molten aluminum alloy may then be alloyed with additional alloying ingredients, such as magnesium, manganese, or other alloying ingredients to achieve the desired aluminum alloy composition.
- the aluminum alloy is transferred to the casting or smelting furnace, in which then according to process step 2 a targeted melt treatment, in particular for the purification of the aluminum alloy melt he follows.
- a melt treatment 2 in the casting or melting furnace gas flushing be performed.
- the melt is etched off, ie the components floating on the melt are sucked off and the slag is removed.
- the gases introduced into the aluminum melt by the gas purging additionally escape, so that further purification takes place.
- the melt treatment 2 in the casting or smelting furnace are usually carried out with addition of chlorine, since chlorine has the property of effectively sodium, lithium and calcium components of the aluminum alloy melt by formation of the corresponding salts, which are impurities in the melt, even the lowest concentrations of the Remove aluminum alloy melt.
- the sodium, lithium and / or calcium content of the aluminum alloy melt can thus be reduced to a few ppm.
- the casting of the aluminum alloy melt to a rolling bar 4a or to a casting belt 4b takes place via a degasser, which is usually arranged in the channel system required for casting.
- the degassing 3 of the aluminum alloy melt in the degasifier which is often designed as Mehrcrotorentgaser and upstream of a filtration stage, has the task to clean the aluminum alloy melt again to remove unwanted alloying constituents, in particular sodium, lithium and / or calcium components. Therefore, chlorine gas is also usually used in degassing step 3.
- the aluminum alloy strip 6 is produced by rollers 5a, 5b from the casting ingots produced by casting 4a or casting belts 4b.
- the produced aluminum alloy strips 6 are roughened electrochemically and provided with a water-based coating, so that the aluminum alloy strip 6 cut into sheets as print plate carrier, for example, as a thermal printing plate is usable.
- Table 1 shows the pattern alloys Nos. 1 to 9 and their composition.
- Table 1 Pattern no tape Si Fe Cu Mn mg Cr Zn Ti B 1 M1 See. 0.0798% 0.3633% 0.0013% 0.0040% 0.2120% 0.0011% 0.0088% 0.0069% 0,0005% 2 M3 See. 0.0796% 0.3644% 0.0013% 0.0040% 0.2183% 0.0010% 0.0085% 0.0067% 0,0004% 3 M4 See.
- the pattern alloys Nos. 1-9 were made using six methods V0 to V5, which proceeded through the method steps 1, 2 and 3 Fig. 1 are characterized produced.
- the amount of chlorine in the gas flush in the furnace was reduced to 20 mg Cl / kg Al and the amount of chlorine, which is fed to the aluminum melt in the degasser, adjusted to the value 6.6 mg Cl / kg Al.
- the method V5 differs from the methods V0 to V4 by the addition of salts in the melting and alloying of the aluminum alloy in step 1 Fig. 1 in the amount of 60 mg Cl / kg Al In the subsequent steps of oven rinse and degassing, no chlorine was added in process V5.
- Table 2 method tape Chlorine content by salt addition [mg Cl / kg Al] Chlorine quantity furnace flush [mg Cl / kg Al] Chlorine amount in degasser [mg Cl / kg Al] V0 comparison M1, M3 0 34 6.6 V1 comparison M4, M5 0 40 12 V2 invention M10 0 0 0 V3 invention M8, M9 0 20 6.6 V4 invention M16 0 0 0 V5 invention M7 60 0 0 0
- Table 2 shows the assignment of the aluminum alloy strips M1 to M16 to the production methods V0 to V5. From the bands M1 to M16, samples were cut out longitudinally to the rolling direction and longitudinal slices were prepared for microscopic examination. For this purpose, initially a plurality of strips were cut out of the respective bands M1 to M16, so that they have a cutting edge parallel to the rolling direction. The strips 7 were positioned in a sample holder 8 and embedded with epoxy resin 9 so that the upwardly facing edge corresponded to the cutting edge in the rolling direction.
- Fig. 2 shows how strips 7 may be provided from an aluminum alloy strip 6 to make longitudinal cuts of the aluminum alloy strip. As can be seen, a plurality of strips 7 are directly separated from an aluminum alloy strip and then placed in a sample holder 8.
- FIG. 3 shows in a plan view of a sample holder 8 with molded longitudinal strips 7, have from the longitudinal strips 7, the edge surfaces upwards. If the sample holder 8 is applied upside down for polishing on a polishing station 10 with a polishing plate 11, then the cut edges facing downwards can be polished to form longitudinal cuts.
- the device for polishing the longitudinal strips is in Fig. 4 in a sectional view only schematically shown.
- the rotating grinding wheel 11 is covered with an abrasive paper with increasing grain size.
- an SIC paper with a grain size of 120 is used until the samples in the sample holder 8 have a planar surface.
- the lubricant is water at each grinding step.
- the grain size of the grinding wheels is then successively increased from 500 to 1000 and later on an abrasive cloth with about 2400, the grinding time about 10 - 20 sec. was and in turn used as a lubricant water.
- semi-automatic polishers are further polishing steps with a medium-hard cotton cloth with a polycrystalline diamond suspension with 6 micron grit and then on a cotton cloth with a 3 micron polycrystalline diamond suspension for a period of about 8 - 9 min. carried out.
- the lubricants used in this step were alcohol-based and oil-based agents, for example "lubricious blue” and "lubricious red”.
- the samples were cleaned under running water with a rinsing agent and then with Ethanol dried under hot air.
- the final polishing was carried out with a synthetic synthetic fiber cloth in conjunction with an oxide polishing suspension 0.25 ⁇ m and the lubricant water for a time of 2 - 5 minutes.
- the longitudinal sections thus produced were examined under 500-fold magnification in the unetched state with the microscope and evaluated.
- the size of the etching figures was rated “large”, provided that etching figures with cubic etching attack were present, which exceeded a longitudinal extent of 30 microns.
- etching figures with a maximum longitudinal extent of 15 ⁇ m were referred to as "small” etching figures. Since the evaluated areas of the longitudinal cuts fluctuated, the found number of etching figures with cubic etching attack on an area of 1000 mm 2 was extrapolated.
- Comparative samples Nos. 1, 2, 3 and 4 showed medium to large etching figures with cubic etching attack.
- the number of medium and large etch characters with cubic etch attack ranged from 1089 to 298.
- Comparative Pattern Nos. 1, 2, 3, 4 resulted in an unacceptable printing result because dot-shaped printing defects occurred in the coating.
- samples No. 5-9 according to the invention exhibited cubic etching attack etch patterns which had a longitudinal extension of less than 15 ⁇ m.
- the number of etching figures in Comparative Sample No. 2 and the No. 7 of the present invention were almost identical, the size of the etching figures was reflected in an unacceptable printing result in the comparative sample No. 2.
- Fig. 5 a greatly enlarged section of a longitudinal section of the pattern M3.
- etching figure which has a cubic etching attack and has a longitudinal extent of 42 microns.
- the cubic etch attack is typical of the presence of chlorine atoms or chlorine clusters which, when combined with water, react to form hydrochloric acid leaving typical etch patterns in the aluminum crystal cladding.
- Fig. 6 Figure 3 shows a cubic etch attack etch figure which has a medium size and also results in an unacceptable defect on the water-based coatings coated printing plate supports.
- the longitudinal extension of this etching figure was 22 microns.
- an inventive embodiment which in Fig. 7 is shown, extremely small ⁇ tzfiguren with cubic etching attack with a size of less than 5 microns. Pattern M7 was rated positive in the coating trials.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Printing Plates And Materials Therefor (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110156689 EP2495106B1 (de) | 2011-03-02 | 2011-03-02 | Aluminiumband für lithografische Druckplattenträger mit Wasser basierenden Beschichtungen |
ES11156689.9T ES2544707T3 (es) | 2011-03-02 | 2011-03-02 | Banda de aluminio para soporte de planchas de impresión litográficas con recubrimientos basados en agua |
BR112013020021-9A BR112013020021B1 (pt) | 2011-03-02 | 2012-03-02 | tira de liga de alumínio para a produção de suportes de chapas de impressão e método de produção de tiras de alumínio |
PCT/EP2012/053591 WO2012117084A1 (de) | 2011-03-02 | 2012-03-02 | Aluminiumband für lithografische druckplattenträger mit wasser basierenden beschichtungen |
CN201280009236.0A CN103380007B (zh) | 2011-03-02 | 2012-03-02 | 用于具有水基涂层的平版印版载体的铝条 |
JP2013555883A JP5588075B2 (ja) | 2011-03-02 | 2012-03-02 | 水性コーティングを含むリソグラフ印刷プレート支持体用アルミニウムストリップ |
KR1020137026160A KR101541438B1 (ko) | 2011-03-02 | 2012-03-02 | 수성 피막을 구비한 평판 인쇄판 캐리어용 알루미늄 스트립 |
US14/013,927 US8857332B2 (en) | 2011-03-02 | 2013-08-29 | Aluminium strip for lithographic printing plate carriers comprising water-based coatings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110156689 EP2495106B1 (de) | 2011-03-02 | 2011-03-02 | Aluminiumband für lithografische Druckplattenträger mit Wasser basierenden Beschichtungen |
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EP (1) | EP2495106B1 (zh) |
JP (1) | JP5588075B2 (zh) |
KR (1) | KR101541438B1 (zh) |
CN (1) | CN103380007B (zh) |
BR (1) | BR112013020021B1 (zh) |
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US10851263B2 (en) | 2015-04-06 | 2020-12-01 | Novelis Inc. | Water-based coating compositions and related products and processes |
JP6427267B2 (ja) * | 2015-05-28 | 2018-11-21 | 株式会社Uacj | 磁気ディスク用アルミニウム合金基板及びその製造方法、ならびに、当該磁気ディスク用アルミニウム合金基板を用いた磁気ディスク |
BR112018070957B1 (pt) * | 2016-04-20 | 2022-08-30 | Hydro Aluminium Rolled Products Gmbh | Método para produção de uma faixa de alumínio para suportes de placa de impressão litográfica de uma liga de alumínio |
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EP0239995A2 (en) | 1986-04-01 | 1987-10-07 | Furukawa Aluminum Co., Ltd. | Aluminum alloy supporter for lithographic printing plate |
EP1065071A1 (de) | 1999-07-02 | 2001-01-03 | VAW aluminium AG | Lithoband und Verfahren zu seiner Herstellung |
EP1293579A2 (en) | 2001-09-12 | 2003-03-19 | Fuji Photo Film Co., Ltd. | Support for lithographic printing plate and presensitized plate |
JP2004292862A (ja) | 2003-03-26 | 2004-10-21 | Furukawa Sky Kk | 平版印刷版用アルミニウム合金支持体およびその製造方法 |
WO2007045676A1 (de) | 2005-10-19 | 2007-04-26 | Hydro Aluminium Deutschland Gmbh | Aluminiumband für lithographische druckplattenträger |
WO2007115167A2 (en) | 2006-03-31 | 2007-10-11 | Alcoa Inc. | Manufacturing process to produce litho sheet |
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US4818300A (en) * | 1986-12-08 | 1989-04-04 | Aluminum Company Of America | Method for making lithoplate |
DE19823790A1 (de) * | 1998-05-28 | 1999-12-02 | Vaw Ver Aluminium Werke Ag | Lithoband, Druckplattenträger und Verfahren zur Herstellung eines Lithobandes, eines Druckplattenträgers oder einer Offset-Druckplatte |
DE19902527B4 (de) * | 1999-01-22 | 2009-06-04 | Hydro Aluminium Deutschland Gmbh | Druckplattenträger und Verfahren zur Herstellung eines Druckplattenträgers oder einer Offsetdruckplatte |
JP2003500543A (ja) * | 1999-05-27 | 2003-01-07 | アルキャン・インターナショナル・リミテッド | 平版印刷板用の支持体として使用されるアルミニウム合金板 |
DE60128174T2 (de) * | 2000-03-09 | 2007-12-27 | Fujifilm Corp. | Flachdruckplattenträger und sein Herstellungsverfahren |
JP4056682B2 (ja) * | 2000-07-11 | 2008-03-05 | 富士フイルム株式会社 | 平版印刷版用支持体 |
DE60135283D1 (de) * | 2000-09-14 | 2008-09-25 | Fujifilm Corp | Aluminiumträger für Flachdruchplatte, Verfahren zu seiner Herstellung und Originalflachdruckplatte |
CN1218840C (zh) * | 2001-01-22 | 2005-09-14 | 富士胶片株式会社 | 平版印刷版用支撑体、其制造方法以及平版印刷版原版 |
EP2067871B2 (de) * | 2007-11-30 | 2022-10-19 | Speira GmbH | Aluminiumband für lithografische Druckplattenträger und dessen Herstellung |
JP2009208140A (ja) * | 2008-03-06 | 2009-09-17 | Fujifilm Corp | 平版印刷版用アルミニウム合金板の製造方法、ならびに該製造方法により得られる平版印刷版用アルミニウム合金板および平版印刷版用支持体 |
JP5265955B2 (ja) * | 2008-04-18 | 2013-08-14 | 富士フイルム株式会社 | 平版印刷版用アルミニウム合金板、平版印刷版用支持体、平版印刷版用原版および平版印刷版用アルミニウム合金板の製造方法 |
-
2011
- 2011-03-02 EP EP20110156689 patent/EP2495106B1/de active Active
- 2011-03-02 ES ES11156689.9T patent/ES2544707T3/es active Active
-
2012
- 2012-03-02 CN CN201280009236.0A patent/CN103380007B/zh active Active
- 2012-03-02 KR KR1020137026160A patent/KR101541438B1/ko active IP Right Grant
- 2012-03-02 BR BR112013020021-9A patent/BR112013020021B1/pt active IP Right Grant
- 2012-03-02 JP JP2013555883A patent/JP5588075B2/ja active Active
- 2012-03-02 WO PCT/EP2012/053591 patent/WO2012117084A1/de active Application Filing
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2013
- 2013-08-29 US US14/013,927 patent/US8857332B2/en active Active
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EP0239995A2 (en) | 1986-04-01 | 1987-10-07 | Furukawa Aluminum Co., Ltd. | Aluminum alloy supporter for lithographic printing plate |
EP1065071A1 (de) | 1999-07-02 | 2001-01-03 | VAW aluminium AG | Lithoband und Verfahren zu seiner Herstellung |
EP1293579A2 (en) | 2001-09-12 | 2003-03-19 | Fuji Photo Film Co., Ltd. | Support for lithographic printing plate and presensitized plate |
JP2004292862A (ja) | 2003-03-26 | 2004-10-21 | Furukawa Sky Kk | 平版印刷版用アルミニウム合金支持体およびその製造方法 |
WO2007045676A1 (de) | 2005-10-19 | 2007-04-26 | Hydro Aluminium Deutschland Gmbh | Aluminiumband für lithographische druckplattenträger |
WO2007115167A2 (en) | 2006-03-31 | 2007-10-11 | Alcoa Inc. | Manufacturing process to produce litho sheet |
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Title |
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PETER WAITE: "A Technical Perspective on Molten Aluminium Processing", LIGHT METALS, 2002, pages 51 - 58, XP055483586 |
PIERRE LE BRUN: "Melt Treatment-Evolution and Perspectives", LIGHT METALS, 2008, pages 59 - 64, XP055483574 |
RAJA R. ROY, TORSTEIN A. UTIGARD, CLAUDE DUPUIS: "INCLUSION REMOVAL KINETICS DURING CHLORINE FLUXING OF MOLTEN ALUMINUM", LIGHT METALS, 2001, pages 991 - 997, XP055483565 |
Also Published As
Publication number | Publication date |
---|---|
ES2544707T3 (es) | 2015-09-03 |
JP5588075B2 (ja) | 2014-09-10 |
KR20130143710A (ko) | 2013-12-31 |
US20140000469A1 (en) | 2014-01-02 |
CN103380007B (zh) | 2016-05-18 |
EP2495106A1 (de) | 2012-09-05 |
BR112013020021B1 (pt) | 2021-05-18 |
US8857332B2 (en) | 2014-10-14 |
WO2012117084A1 (de) | 2012-09-07 |
CN103380007A (zh) | 2013-10-30 |
KR101541438B1 (ko) | 2015-08-03 |
BR112013020021A2 (pt) | 2017-06-13 |
JP2014514178A (ja) | 2014-06-19 |
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