EP2420364B1 - Equipement destiné à compléter une portion lors de la coupe sur plusieurs voies - Google Patents

Equipement destiné à compléter une portion lors de la coupe sur plusieurs voies Download PDF

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Publication number
EP2420364B1
EP2420364B1 EP11005552.2A EP11005552A EP2420364B1 EP 2420364 B1 EP2420364 B1 EP 2420364B1 EP 11005552 A EP11005552 A EP 11005552A EP 2420364 B1 EP2420364 B1 EP 2420364B1
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EP
European Patent Office
Prior art keywords
tracks
portions
product
completion
products
Prior art date
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Application number
EP11005552.2A
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German (de)
English (en)
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EP2420364A1 (fr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weber Maschinenbau GmbH Breidenbach
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Weber Maschinenbau GmbH Breidenbach
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Publication of EP2420364A1 publication Critical patent/EP2420364A1/fr
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/28—Splitting layers from work; Mutually separating layers by cutting
    • B26D3/283—Household devices therefor
    • B26D2003/285—Household devices therefor cutting one single slice at each stroke
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B26D2210/08—Idle cutting

Definitions

  • the invention relates to a method and a device for simultaneous cutting of several food products in each of several product slices comprising portions.
  • the portioned slicing of food products in particular using so-called high-performance slicer, is basically known.
  • the formation of portions is particularly necessary if the slicer is followed by a packaging machine in which not individual product slices, but in each case a plurality of product slices combined in one or more portions are automatically packed.
  • so-called transfer units are known, which are immediately downstream of the slicer and serve both to take the separated product slices and portions and remove the portions formed in order to supply them downstream devices such as a packaging machine, in particular via other conveyors.
  • Portioning takes place on a portioning belt arranged immediately downstream of the slicer, on which the separated product slices are deposited to form the portions.
  • Subordinate to the Portionierband is at least one so-called Control tape to which the portions are transferred from the portioning tape.
  • Such transfer units are also used for a so-called portion completions, which is required especially for high-priced products, in the slicing product losses should be kept as low as possible.
  • Portion completion is required if the desired portions are to have a certain number of slices and / or a certain portion weight and the last portion present after slicing a product does not yet meet the respective requirements, i. one or more additional product slices is required if it is not to be disposed of as waste.
  • the transfer unit is operated in such a way that the partial portions are transported by the portioning belt in the conveying direction onto the control belt, where they await the execution of the trimming cuts.
  • the partial portion is again transported back from the control belt to the portioning belt, i. the transfer unit transports the partial portions in this phase contrary to the "normal" conveying direction.
  • the products can be fed to the cutting blade at the same time. If the products have a different length and / or for certain reasons, the product supply in the individual tracks with different or different varying individual speeds, ie individually, then this leads to problems in Portionskomplett réelle, since the slicing of products in the individual tracks is not finished at the same time and so in the individual tracks to be completed Operaportionen temporally succession arise.
  • One possible reason why the slicing operations in the individual tracks are not terminated at the same time even with exactly the same product lengths is an individual control of the conveyor speeds in the individual tracks which is required if the products have different weight profiles (in the conveying direction).
  • the object of the invention is to provide a simple and reliable way for a Portionskompletttechnik when multi-lane slicing of food products.
  • the transfer unit has, for each assigned track, a separate conveyor line which comprises at least two successive conveyor units.
  • the separation according to the invention makes it possible to carry out measures for portion completion in one lane, without disturbing a respectively desired operation in the other lanes.
  • the Portionskomplettierungen in the individual tracks for example, according to an alternative not belonging to the invention can be carried out completely independently.
  • a coordinated operation explained in more detail below takes place simultaneously, in which the completion of partial portions present in the individual tracks is started simultaneously, even if these partial portions have been generated one after the other.
  • Such an approach may, in particular, take into account situations in which the supply of the subsequent products in all lanes is started simultaneously, i. - Figuratively speaking - all tracks are always loaded simultaneously with new products.
  • the invention ensures that both product losses and the need for manual corrections can be minimized.
  • the former is particularly advantageous for high-priced products, while the latter substantially improves production hygiene.
  • the completion of the partial portions in one lane is independent of the completions of the partial portions in the other lanes, wherein in each lane a resulting partial portion is completed independently of the formation of partial portions in the other lanes. It can therefore start with the slicing of a subsequent product and thus with the completion of the present in the track partial portion, while in the other tracks, the slicing of the products is still ongoing.
  • a temporal divergence of completion start is not mandatory.
  • the portion completions in the individual lanes are coordinated in the case of successive partial portions so that each time a partial portion is formed in one lane it continues to be cut in the remaining remaining lanes and the partial portions are only completed after the last partial portion has formed is started.
  • Such an approach is for example beneficial if the tracks are loaded with new products at the same time. This can be dependent on the respective application and / or on the design or mode of operation of the respective product feed.
  • the products in the tracks are fed to the cutting blade completely independently of each other.
  • the products in the tracks are fed to the cutting blade in such a way that a plurality of parallel juxtaposed Conveyors driven together and the individual speeds of the conveyors are changed individually.
  • track-specific product feeds may be necessary or desired if an at least substantially constant portion weight is desired and the products differ from each other in terms of their weight or cross-sectional profile.
  • the transfer unit can be designed and operated such that the completion of a partial portion formed on the first conveyor unit can be carried out by intermediate positioning of the partial portion on the second conveyor unit and return of the partial portion to the first conveyor unit.
  • the conveyor units may each comprise a belt conveyor, in particular an endless belt conveyor, which is operable in both the one conveying direction and in the opposite direction.
  • the conveyor sections can be operated in such a way that the transfer of complete portions to the remaining other conveyor lines can be continued in each case when a partial portion is formed on a conveyor line.
  • the conveyor sections can be operated independently of each other, wherein in particular on each conveyor section a resulting partial portion regardless of the Formation of partial portions on the other conveyor lines is complete.
  • the conveyor sections can be operated coordinated in such a manner that, when a partial portion is formed successively on a conveyor line, partial portions are transferred to the remaining other conveyor lines and the completion of partial portions can be suspended until the last partial portion is formed.
  • Fig. 1 comprises the slicing device according to the invention, which is a high-speed slicer, a product feeder 21 with a product support 31 for the products not shown here and with a common drive 33 for two individual conveyors 19, which are mounted on a common carrier 37 , which is movable by means of the common drive 33 along a parallel to the conveying direction F guide 35 in the conveying direction F and counter to the conveying direction F, as indicated by the double arrow.
  • the products can each be gripped at their rear end by the respective conveying device 19 designed here as a product gripper.
  • the common carrier 37 is moved by means of the common drive 33 in the direction of a cutting plane 15, thereby all product gripper 19 and thus all products are forcibly taken.
  • the product grippers 19 are moved back to the starting position.
  • the common drive 33 provides a common feed rate for the products, but can be individually corrected for each product by moving the product grippers 19 independently of one another relative to the carrier 37 during slicing, as indicated by the double arrows on the Product grippers 19 is indicated.
  • a fine-tuning or correction of the joint feed rate determined by the common drive 33 can thereby be effected in order to compensate, for example, individual fluctuations in the product cross-section or product density over the product length such that the product slices separated from the products or those formed therefrom Portions each having a desired weight.
  • the product feeder 21 may be configured such that there is a separate feeder for each product, whereby the product feeder can be operated completely independently of each other.
  • the slicing device is here formed in two lanes.
  • the number of multiple tracks is basically arbitrary.
  • At least one cutting knife not shown, which is for example a rotating about a knife axis sickle blade or a circular blade which rotates about a knife axis and additionally rotates planetary about a central axis.
  • a transfer unit 23 which for each track comprises a first conveyor unit 25 designed as a portioning belt and a second conveyor unit 27 designed as a control belt.
  • a two control bands 27 downstream, two tracks jointly assigned further control band 28 is provided.
  • the portioning belts 25 and the control belts 27 are drivable both in the conveying direction F and in the opposite direction, i. Slices, portions or partial portions lying on these bands can be transported in the conveying direction F as well as counter to the conveying direction F as a function of control signals or commands of a control device not shown here.
  • the transfer unit 23 is thus designed so separated with respect to the two tracks that the two Portionierbs 25 and the two control bands 27 can each be operated independently.
  • the transfer unit 23 may have other functions, which are each indicated by the double arrows.
  • the portion belts 25 can be raised and lowered, either independently of the control belts 27 or together with the control belts 27. Such lowering and raising the Portionierbs 25 can serve in particular for adjusting the fall path or the drop height of the separated product slices during a portion formation.
  • the Portionierb selected 25 may be pivotable, in particular those of the cutting plane 15 (see. Fig. 1 ) facing free ends of the Portionierb selected 25 in each case to bring into a position in the unusable product pieces that are incurred in particular when performing trimming cuts at the beginning of a slicing process, can be disposed of.
  • each Portierierbandes 25 can be carried out independently of the other Portierierband 25, i. Also in this regard, a separation of the two tracks can be given.
  • a portion 13 shown which consists of a so-called shingled arrangement of several separated product slices.
  • these portions 13, once complete are quickly transferred from the respective portioning belt 27 to the control belt 27.
  • the portion 13 is then transferred to the common control band 28.
  • an incomplete portion can be temporarily "parked” by transferring the incomplete portion from the portioning belt 25 to the first control belt 27.
  • the thereby free Portionierband 25 is then available for receiving unusable product pieces resulting from the trim cuts on the subsequent product. These can be disposed of, for example, by folding down and operating the Portionierbands 25 against the conveying direction F.
  • the now again free Portionierband 25 can then again record the parked on the first control belt 27 incomplete portion by this is returned by operating the two bands 25, 27 against the conveying direction F on the Portionierband 25.
  • each stroke symbolizes a severed product slice, with a full portion being indicated by five such strokes.
  • Fig. 3a shows the "normal" slicing operation. Portionsierb Sn 25 resulting portions 13 are, as soon as they are complete, passed to the respective downstream control band 27 and then transported away via the further control band 28.
  • Fig. 3a a situation is shown in which on the Portionierb sectionn 25 straight portions are formed, which are currently not yet complete, but only three discs each.
  • Fig. 3c shows the situation in which now the product in the other track is completely cut open.
  • the last portion of this product may also be incomplete, ie a partial portion 17 has also formed in this track, which in this example comprises only a single product slice.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Details Of Cutting Devices (AREA)

Claims (8)

  1. Procédé pour découper simultanément plusieurs produits alimentaires (11) en portions respectives (13) incluant plusieurs tranches de produits,
    dans lequel
    - les produits (11) sont coupés avec un dispositif de coupe commun, en particulier une trancheuse à haute performance, qui comprend au moins un couteau de coupe, qui est en rotation dans un plan de coupe (15) autour d'un axe de couteau et/ou qui décrit un mouvement planétaire autour d'un axe médian, et auquel les produits (11) sont amenés sur plusieurs voies, et
    - les portions partielles incomplètes (17) qui se présentent respectivement après la découpe d'un produit (11) sont complétées par des tranches d'un produit successif (11),
    dans lequel le complètement de portions partielles (19) a lieu dans des voies séparées qui incluent respectivement au moins deux unités de convoyage (25, 27) mutuellement successives, dans lequel des premières unités de convoyage (25) des voies et des secondes unités de convoyage (27) des voies sont amenées à fonctionner respectivement indépendamment les unes des autres,
    dans lequel dans des portions partielles (17) qui apparaissent temporellement les unes après les autres, le complètement des portions est coordonné dans les voies individuelles de telle façon que lors de l'apparition d'une portion partielle (17) dans une voie on poursuit respectivement la découpe dans les autres voies restantes et on commence le complètement des portions partielles (17) uniquement après apparition de la dernière portion partielle (17), et
    dans lequel on commence simultanément le complètement des portions partielles (17) présentes dans les voies individuelles.
  2. Procédé selon la revendication 1,
    caractérisé en ce que pour chaque voie le complètement d'une portion partielle (17) a lieu après positionnement intermédiaire dans une zone d'attente et retour vers une zone de portionnement.
  3. Procédé selon la revendication 1 ou 2,
    caractérisé en ce que les produits (11) dans les voies sont amenés totalement indépendamment les uns des autres au couteau de coupe.
  4. Procédé selon la revendication 1 ou 2,
    caractérisé en ce que les produits dans les voies sont amenés au couteau de coupe de telle façon que l'on fait fonctionner conjointement plusieurs systèmes de convoyage (19) agencés parallèlement les uns à côté des autres et qu'on modifie individuellement les vitesses individuelles des systèmes de convoyage (19).
  5. Procédé selon l'une des revendications précédentes,
    caractérisé en ce que le complètement des portions partielles (17) et l'amenée des produits (11) sont accordés temporellement l'un à l'autre.
  6. Dispositif, en particulier trancheuse à haute performance, pour la découpe simultanée de plusieurs produits alimentaires (11) en portions (13) qui incluent respectivement plusieurs tranches de produits, comprenant
    - une amenée de produits (21), qui inclut plusieurs systèmes de convoyage (19) agencés parallèlement les uns à côté des autres, au moyen desquels les produits (11) peuvent être amenés sur plusieurs voies à un plan de coupe (15) dans lequel se déplace au moins un couteau de coupe, en particulier en rotation et/ou en mouvement orbital, et
    - une unité de transfert (23) agencée à la suite du couteau de coupe et associée à au moins une partie des voies, au moyen de laquelle des portions complètes (13) peuvent être transférées à des systèmes (25) placés à la suite de l'unité de transfert (23) et des portions partielles incomplètes (17) qui se présentent respectivement après la découpe d'un produit (11) peuvent être complétées par des tranches d'un produit successif (11),
    dans lequel l'unité de transfert (23) comprend pour chaque voie associée un trajet de convoyage séparé qui inclut au moins deux unités de convoyage (25, 27) mutuellement successives,
    dans lequel des premières unités de convoyage (25) des voies et des secondes unités de convoyage (27) des voies sont susceptibles d'être mises en fonctionnement respectivement indépendamment les unes des autres, et
    dans lequel les trajets de convoyage (25, 27) sont amenés à fonctionner de manière coordonnée de telle façon que pour des portions partielles (17) qui apparaissent temporellement les unes après les autres, à chaque fois lors de l'apparition d'une portion partielle (17) sur un trajet de convoyage (25, 27), le transfert de portions complètes (13) vers les autres trajets de convoyage restants (25, 27) peut être poursuivi et le complètement de portions partielles (17) est suspendu jusqu'après l'apparition de la dernière portion partielle (17), et que le complètement des portions partielles (17) présentes dans les voies individuelles peut être amené à commencer simultanément.
  7. Dispositif selon la revendication 6,
    caractérisé en ce que sur chaque trajet de convoyage le complètement d'une portion partielle (17) apparue sur la première unité de convoyage (25) est susceptible d'être exécuté par positionnement intermédiaire de la portion partielle (17) sur la seconde unité de convoyage (27) et retour de la portion partielle (17) vers la première unité de convoyage (25).
  8. Dispositif selon la revendication 3,
    caractérisé en ce que les unités de convoyage (25, 27) incluent respectivement un convoyeur à bande, en particulier un convoyeur à bande sans fin, qui peut être amené à fonctionner aussi bien dans une direction de convoyage (F) que dans la direction opposée.
EP11005552.2A 2010-08-18 2011-07-06 Equipement destiné à compléter une portion lors de la coupe sur plusieurs voies Active EP2420364B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010034677A DE102010034677A1 (de) 2010-08-18 2010-08-18 Portionskomplettierung beim mehrspuringen Aufschneiden

Publications (2)

Publication Number Publication Date
EP2420364A1 EP2420364A1 (fr) 2012-02-22
EP2420364B1 true EP2420364B1 (fr) 2016-04-20

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Application Number Title Priority Date Filing Date
EP11005552.2A Active EP2420364B1 (fr) 2010-08-18 2011-07-06 Equipement destiné à compléter une portion lors de la coupe sur plusieurs voies

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EP (1) EP2420364B1 (fr)
DE (1) DE102010034677A1 (fr)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011112171A1 (de) * 2011-09-01 2013-03-07 Weber Maschinenbau Gmbh Breidenbach Verfahren und Vorrichtung zum mehrspurigen Aufschneiden von Lebensmittelprodukten
DE102012210703A1 (de) * 2012-06-25 2014-01-02 Weber Maschinenbau Gmbh Breidenbach Handhabung von Portionen
DE102012210719A1 (de) * 2012-06-25 2014-01-02 Weber Maschinenbau Gmbh Breidenbach Vorrichtung zum mehrspurigen Fördern von Produkten
DE102013206510A1 (de) 2012-12-03 2014-06-05 Textor Maschinenbau GmbH Hochleistungsaufschnittschneidemaschine mit zumindest einer entnehmbaren Bandkassette
DE102013207401A1 (de) * 2013-04-24 2014-10-30 Textor Maschinenbau GmbH Vorrichtung und Verfahren zum Aufschneiden von Lebensmittelprodukten
DE102015103648A1 (de) * 2015-03-12 2016-09-15 Weber Maschinenbau Gmbh Breidenbach Aufschneidevorrichtung
DE102015111662A1 (de) * 2015-07-17 2017-01-19 Weber Maschinenbau Gmbh Breidenbach Verfahren zum Erzeugen eines mehrspurigen Portionsstroms
WO2017085313A1 (fr) 2015-11-19 2017-05-26 Gea Food Solutions Germany Gmbh Procédé de formation de portion de manière indépendante à partir de tranches de produits alimentaires dans plusieurs voies
EP3478464A1 (fr) * 2016-06-30 2019-05-08 GEA Food Solutions Germany GmbH Moyen de pliage divisé
DE102017217925A1 (de) * 2017-10-09 2019-04-11 Weber Maschinenbau Gmbh Breidenbach Verfahren und Vorrichtung zum Aufschneiden von Lebensmittelprodukten mit Ausgleich von Gewichtsunterschieden
EP3950244A3 (fr) * 2020-08-06 2022-04-20 Weber Maschinenbau GmbH Breidenbach Dispositifs et procédé de compensation des différences du poids des bâtons de produits alimentaires
DE102021101713A1 (de) 2021-01-27 2022-07-28 Multivac Sepp Haggenmüller Se & Co. Kg Aufschneide-Maschine

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GB9000681D0 (en) * 1990-01-12 1990-03-14 Whitehouse John A Apparatus for portioning meat for sliced packs
CA2154337C (fr) 1994-10-11 2005-07-05 Scott A. Lindee Machine a decouper des pains de viande ou autre
DE19604254B4 (de) 1996-02-06 2006-11-23 Weber Maschinenbau Gmbh & Co. Kg Verfahren und Vorrichtung zur Gewinnung gewichtskonstanter Portionen oder Scheiben aus aufgeschnittenen Lebensmittelprodukten
DE19914707A1 (de) 1999-03-31 2000-10-05 Biforce Anstalt Vaduz Verfahren und Vorrichtung zum Aufschneiden von Lebensmittelprodukten
DK1782929T3 (da) 1999-04-20 2013-04-15 Formax Inc Automatisk produktprofileringsapparat
DE102005047796A1 (de) * 2005-10-05 2007-04-12 Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg Vorrichtung und Verfahren zum Zusammenstellen von Gegenständen zu einer Gesamtheit mit vorgegebenem Gesamtgewicht
US8424430B2 (en) * 2007-08-09 2013-04-23 Kraft Foods Group Brands Llc Food product conveyor and handling systems
US8250955B2 (en) * 2007-10-22 2012-08-28 Formax, Inc. Food article transfer mechanism for a food article slicing machine

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Publication number Publication date
DE102010034677A1 (de) 2012-02-23
EP2420364A1 (fr) 2012-02-22

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