EP2614939B1 - Procédé et dispositif de génération de portions - Google Patents

Procédé et dispositif de génération de portions Download PDF

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Publication number
EP2614939B1
EP2614939B1 EP20120199809 EP12199809A EP2614939B1 EP 2614939 B1 EP2614939 B1 EP 2614939B1 EP 20120199809 EP20120199809 EP 20120199809 EP 12199809 A EP12199809 A EP 12199809A EP 2614939 B1 EP2614939 B1 EP 2614939B1
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EP
European Patent Office
Prior art keywords
product
product carrier
cutting apparatus
conveying device
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20120199809
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German (de)
English (en)
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EP2614939A1 (fr
Inventor
Gregor Matysiak
Christoph Eckhardt
Alexander Burk
Andreas Harder
Thomas Nispel
Sven Schuster
Andreas Kretzer
Ingo Rother
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weber Maschinenbau GmbH Breidenbach
Original Assignee
Weber Maschinenbau GmbH Breidenbach
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of EP2614939A1 publication Critical patent/EP2614939A1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • B65B35/52Stacking one article, or group of articles, upon another before packaging building-up the stack from the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0448With subsequent handling [i.e., of product]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2033Including means to form or hold pile of product pieces
    • Y10T83/2037In stacked or packed relation
    • Y10T83/2046Including means to move stack bodily
    • Y10T83/2048By movement of stack holder

Definitions

  • the present invention relates to a method for the automatic production of portions of several food products of different types by means of at least two cutting devices, in particular high-performance slicers.
  • Purchasers of packaged food slices are increasingly seeking so-called multi-sort or mixed packs, i. together wrapped slices of different product types. For example, it is desired that different types of sausages, different cheeses, or both sausage and cheese slices be contained in a single package.
  • the AT 385 939 B discloses an arrangement of three cold cutting machines, which is associated with a common conveyor belt for removing the cut slices.
  • a controller ensures that, for example, a product line completed on the first cutting machine is transported through the conveyor belt to the next cutting machine and is expanded there by a second product line.
  • This document thus discloses a method for the automatic production of portions of several food products of different types by means of at least two slicers, in which by means of a first cutting device at least one product slice is separated from a product of a first variety, wherein the separated product slice of the first variety falls onto a conveyor and forms a first partial portion, the conveying device with the first partial portion is conveyed to a second cutting device, and by means of the second cutting device at least one product slice of a second type is separated, wherein the separated product slice of the second type falls onto the conveying device and forms a second partial portion, which supplements the first partial portion to a desired, no longer to be supplemented, total portion or to a partial portion to be supplemented by at least one further cutting device.
  • the DE 198 51 149 A1 discloses a slicing machine in which packaging trays are used for the sliced food portions.
  • a first cutting device by means of a first cutting device, at least one product slice is separated from a product of a first type, wherein the separated product slice of the first type drops onto a product carrier and forms a first partial portion.
  • the product carrier with the first partial portion is conveyed by means of a conveyor to a second cutting device.
  • the second cutting device at least one product slice of a second kind is separated, wherein the separated product slice of the second variety falls onto the product carrier and forms a second partial portion which supplements the first partial portion to a desired, no longer to be supplemented, total portion or to a partial portion to be supplemented by at least one further cutting device.
  • At least two separate cutting devices are used to cut products of different types.
  • the mixed portion of the products of different variety is then assembled on the product carrier, which is movable by means of the conveyor from one of the cutting devices to the other cutting device. Due to the transfer of the product carrier between the cutting devices, the creation of mixed portions can be fully automatic, without an operator having to combine the individual partial portions of a product type into the mixed portion. Overall, this results in a significant increase in effectiveness in the production of packaged food portions.
  • the product carrier After receiving the first partial portion and before receiving the second partial portion, the product carrier is moved by means of an adjusting device such that the position of the second partial portion on the product carrier fulfills a predetermined condition relative to the position of the first partial portion on the product carrier.
  • the product carrier By such a movement of the product carrier can be prevented that all product slices come to rest one above the other and the lower product slices are thus not visible to a consumer.
  • the individual partial portions can be staggered relative to one another on the product carrier, for example shingled or rounded. So it can be achieved an appealing appearance of the created total portion.
  • the product carrier is displaced relative to a bearing surface of the conveying device, in particular in or against the conveying direction or transversely to the conveying direction, and / or the product carrier is rotated about a vertical axis.
  • the process of dislocation may be before, after, or during the actual conveyance.
  • the product carrier can be moved continuously in the conveying direction and be displaced simultaneously on the support surface.
  • the partial portions can be arranged in an annular manner, for example, resulting in a particularly attractive appearance.
  • the product carrier can be removed from the conveyor before being moved and placed on the conveyor again after being moved.
  • the removal, movement and settling for example, by a handling device, in particular a Umsetzroboter or "pick and place” robot, take place. This is advantageous in that when no elaborate adjusting mechanisms must be provided on the conveyor.
  • more or fewer product slices are separated for forming the first partial portion than for forming the second partial portion.
  • uneven mixing portions can be created, whereby the flexibility of the system is further increased.
  • At least two partial portions, which are not formed directly one after the other, can be formed by different tracks of a cutting device, which is designed for multi-track cutting.
  • Multi-track cutting can further increase the efficiency and flexibility of the system.
  • products of different types can be supplied.
  • Each track of a multi-track cutter may, in the context of the invention, be considered as a single-track cutter as a "station" for making a partial portion.
  • the cutting devices are arranged spaced apart along a, in particular not closed, conveying path and the product carrier is moved back and forth between at least two cutting devices along at least part of the conveying path in the forward direction and in the backward direction.
  • the conveyor track is substantially rectilinear. This allows the use of particularly simple designed conveyors.
  • at least one multi-track cutting device can be used, which can be approached several times.
  • the cutters may be spaced apart along a closed loop, wherein the loop is traversed more than once by the product carrier. This has the particular advantage that the product carriers are available again immediately after emptying and do not have to be returned in a detour to the starting point.
  • at least one multi-track cutting device can be used, which can be approached several times.
  • the invention also relates to a device for automatically producing portions from a plurality of food products of different types by means of at least two cutting devices, in particular high-performance slicers, comprising a conveyor, which is adapted to at least one product carrier of a product disc storage area of a first cutting device, in which a Partial portion of at least one product slice of a first variety is formed on the product carrier, to promote a product slice storage area of a second cutting device, in which a partial portion of at least one product slice of a second variety is formed on the product carrier, which together with the first partial portion a desired , no longer to be supplemented total portion or even to be supplemented by at least one further cutting device portion portion.
  • a device allows a simple way to automatically create portions of food products of different varieties, the two cutting devices do not necessarily have to have a particularly high cutting performance.
  • means for displacing the product carrier relative to a support surface of the conveyor and / or means for rotating the product carrier about a vertical axis can be integrated in the conveyor, for example in the form of a movable within the support surface table.
  • the means for displacing the product carrier may also be realized by a handling device arranged outside the conveyor, such as a transfer robot.
  • the means for rotating the product carrier may also be integrated into the conveyor, for example in the form of a turntable, or be realized by a handling device located outside the conveyor.
  • At least one of the cutting devices may have a single-track product feed. At least one of the cutting devices may have a multi-lane product feed. This cutter can be approached to create the total portion several times. This allows a particularly simple and inexpensive construction.
  • the conveyor can be designed for, in particular linear, conveying the product carrier along a straight and / or curved conveying path, wherein the cutting devices are arranged spaced apart along the conveyor track.
  • the conveying device is a simple belt conveyor or an arrangement of belt conveyors arranged one behind the other.
  • it can also be provided multi-belt or roller conveyor.
  • the conveyor may also be designed for conveying the product carrier along a self-contained, in particular circular, loop, the cutting devices being spaced apart from one another are arranged along the loop. Should it require the application, then the conveyor may also include a combination of self-contained and open conveyor sections.
  • the conveyor can also be designed for the continuous conveying of a plurality of product carriers in a uniform product carrier distance, wherein in particular the product carrier distance corresponds to the distance between the product disc storage areas of the cutting devices.
  • partial portions can be cut at several cutting devices at the same time, whereby the production capacity of the system is increased. For example, a partial portion can be produced on the second cutting device, while a partial portion for the next product carrier is already produced on the preceding first cutting device.
  • means for linear movement of the product carrier in and / or opposite to the conveying direction or transversely to the conveying direction are provided.
  • the product carrier can be fixedly coupled to the conveyor and in particular integrated into the conveyor. There is then no device for providing empty product carriers or for returning empty product carriers required.
  • product carriers could be mounted at regular intervals on the conveyor belt of a belt conveyor, preferably movable. Emptied product carriers are then automatically returned to the starting point at the lower run of the conveyor belt.
  • the product carrier may be removable from the conveyor and in particular only on a support surface of the conveyor rest. This allows in particular the use of standard product documents or trays as product carriers. If desired, different product carrier types can also be used on one conveyor.
  • the product carrier is positively connected to a conveyor belt of the belt conveyor designed as a conveyor in engagement.
  • a conveyor belt of the belt conveyor designed as a conveyor in engagement.
  • the product carrier may be a package or part of a package for the total portion, in particular a tray. This allows the additional process step of converting the total portion of the product carrier can be saved in the packaging.
  • the invention further relates to a production line for multi-type packages, each containing a total portion of product slices of food products of different types, with a device as described above and a packaging machine.
  • a production line for multi-sort packages comprises four separate cutters 11a, 11b, 11c, 11d, a first conveyor 13, a second conveyor 15, and a packaging machine 17.
  • the first conveyor 13 is a belt conveyor adapted to receive product carriers 19 in FIG to promote a uniform distance D along a conveying direction F.
  • the four cutting devices 11a-d are arranged next to the first conveyor 13 such that product slices separated therefrom fall onto the conveyed product carriers 19.
  • the cutting devices 11a-d are preferably high-performance slicers of conventional design, which comprise a single-track product feed and a cutting blade moving in a cutting plane.
  • the cutting devices 11a-d are arranged such that the respective storage locations of the separated product slices are spaced apart by the distance D.
  • Product portions created on the product carriers 19 pass from the first conveyor 13 to the second conveyor 15, which is e.g. is designed as a depositor and ensures that the product portions are correctly transferred to the packaging machine 17 and packaged there.
  • the product carrier 19 are fixedly mounted on the first conveyor 13, but with respect to a support surface 20 of the conveyor 13 movable. Specifically, several actuators, not shown, ensure that the product carrier 19 is displaceable relative to the support surface 20, both in and against the conveying direction F and transverse to the conveying direction F. Another, also not shown actuator ensures that the product carrier 19 are additionally rotatable about a vertical axis A. After the transfer of a finished product portion to the second conveyor 15, the empty product carrier 19 at the lower run of the first conveyor 13 are returned to the starting point of the conveyor line again.
  • the product carriers 19 are not attached to the conveyor 13, but are only loosely on the support surface 20, wherein for moving the product carrier 19, an external handling device such as a Umsetzroboter is provided.
  • the product feeds of the cutting devices 11a-d are each loaded in a manner known in the art with product bars or product slices, the product bars or product slices for the individual slicing devices 11a-d differing with respect to the product type.
  • FIG. 1 shows an exemplary product carrier 19 with four partial portions 30a, 30b, 30c, 30d different kind.
  • the partial portions 30a-d together form a rounded, mixed total portion 33 of food products of different varieties.
  • a plurality of product slices of a first kind are first separated by means of the first cutting device 11a. These product slices fall on the product carrier 19 and form a first partial portion 30a, wherein the continuous movement of the product carrier 19 in the conveying direction F ensures that the product slices of the first partial portion 30a come to lie on the product carrier 19 in a shingled arrangement.
  • the product carrier 19 is then further conveyed to the second cutter 11b, which separates a plurality of product slices of a second type of product.
  • These product slices also fall on the product carrier 19 and come to rest next to the product slices of the first variety, preferably in direct shingled connection to this.
  • a second partial portion 30b is formed.
  • the product carrier 19 is then conveyed in an analogous manner to the third cutting device 11c and to the fourth cutting device 11d, with two further partial portions 30c, 30d being added to the partial portions 30a, 30b already located on the product carrier 19, each formed by product slices of a further variety are.
  • a partial portion 30a-d of a single variety is created on each of the cutting devices 11a-d, wherein the partial portions 30a-d are all located on the product carrier 19 and thus form the mixed total portion 33.
  • the product carrier 19 can also be conveyed back and forth between the cutting devices 11a-d so as to create a total portion 33 which is composed of more than four partial portions 30a-d. That is, the number of sub-portions 30a-d may exceed the number of cutters 11a-d if desired.
  • the mixed total portion 33 is then fed to the second conveyor 15 (FIG. Fig. 1 ) and packaged in the packaging machine 17.
  • the product carrier 19 By moving the product carrier 19 between the creation of the individual partial portions 30a-d, a multiplicity of different laying patterns can be produced. For example only is in Fig. 3 a rounded arrangement shown.
  • Fig. 4 shows a production line for multi-type packages according to an alternative embodiment of the invention, wherein four cutting devices 11a-d along a circular conveyor 25 are arranged, which forms a self-contained loop.
  • the loop is preferably traversed several times by each product carrier 19. With this arrangement, it is not necessary that emptied product carrier 19 be conveyed back to the starting point of the conveyor line 27 in a detour.
  • twice for example, twice, that is, eight partial portions can be placed on the product carrier 19. This means that a total of eight varieties can be created.
  • the invention enables an efficient, fully automatic production of portions of several food products of different types, wherein the cutting devices 11a-d used can be relatively simple and in each case need not have a particularly high cutting performance per se. Because all the cutting devices 11a-d are always operated simultaneously, a high production output results in the total. Unless multi-packs are required, one-packs can be easily produced using the same system.

Claims (12)

  1. Procédé pour la réalisation automatique de portions (33) à partir de plusieurs produits alimentaires de sortes différentes au moyen d'au moins deux dispositifs de coupe (11a-d), en particulier de trancheuses à haute vitesse, dans lequel
    au moyen d'un premier dispositif de coupe (11a-d), on sépare au moins une tranche d'un produit d'une première sorte et la tranche de produit séparée de la première sorte tombe sur un porte-produit (19) et forme une première portion partielle (30a), le porte-produit (19) avec la première portion partielle (30a) est convoyé au moyen d'un premier système de convoyage (13, 25) à un second dispositif de coupe (11a-d),
    et
    au moyen du second dispositif de coupe (11a-d) on sépare au moins une tranche de produit d'une seconde sorte, et la tranche de produit séparée de la seconde sorte tombe sur le porte-produit (19) et forme une seconde portion partielle (30b), qui complète la première portion partielle (30a) pour donner une portion totale souhaitée (33) qu'il n'est plus nécessaire de compléter, ou pour donner une portion partielle qu'il s'agit encore de compléter au moyen d'au moins un autre dispositif de coupe (11a-d), dans lequel le porte-produit (19) est déplacé, après la réception de la première portion partielle (30a) et avant la réception de la seconde portion partielle (30b), au moyen d'un système de positionnement de telle façon que la position de la seconde portion partielle (30b) sur le porte-produit (19) par rapport à la position de la première portion partielle (30a) sur le porte-produit (19) satisfait une condition préalablement imposée,
    et dans lequel le porte-produit (19) est décalé par rapport à une surface d'appui (30) du système de convoyage (13, 25), en particulier dans la direction de convoyage (F) ou à l'opposé de celle-ci, ou encore transversalement à la direction de convoyage (F), et/ou en ce que le porte-produit (19) est tourné autour d'un axe vertical (A).
  2. Procédé selon la revendication 1,
    caractérisé en ce que le porte-produit (19) est enlevé du système de convoyage (13, 25) avant le déplacement, et est à nouveau déposé sur le système de convoyage (13, 25) après le déplacement.
  3. Procédé selon l'une des revendications précédentes,
    caractérisé en ce que, pour la formation de la première portion partielle (30a), on sépare un plus grand ou un plus petit nombre de tranches de produit que pour la formation de la seconde portion partielle (30b).
  4. Procédé selon l'une des revendications précédentes,
    caractérisé en ce qu'au moins deux portions partielles (30a-d), qui ne sont pas formées directement à la suite l'une de l'autre, sont formés sur le porte-produit (19) depuis des voies différentes d'un dispositif de coupe (11a-d) qui est réalisé pour une coupe à plusieurs voies, et les dispositifs de coupe (11a-d) sont agencés en particulier à distance les uns des autres le long d'une voie de convoyage, en particulier non fermée, et le porte-produit (19) est déplacé, le long d'au moins une partie de la voie de convoyage, en va-et-vient en direction vers l'avant et en direction vers l'arrière entre au moins deux dispositifs de coupe (11a-d), et/ou en ce que les dispositifs de coupe (11a-d) sont agencés à distance l'un de l'autre le long d'une boucle fermée sur elle-même, et la boucle est parcourue plus d'une fois par le porte-produit (19).
  5. Dispositif pour la production automatique de portions (33) à partir de plusieurs produits alimentaires de sortes différentes au moyen d'au moins deux dispositifs de coupe (11a-d), en particulier de trancheuses à haute vitesse, comprenant un système de convoyage (13, 25) qui est réalisé pour convoyer au moins un porte-produit (19) depuis une zone de déposition de tranches de produit d'un premier dispositif de coupe (11a-d) dans laquelle une portion partielle (30a) d'au moins une tranche de produit d'une première sorte est formée sur le porte-produit (19), jusqu'à une zone de déposition de tranches de produit d'un second dispositif de coupe (11a-d) dans laquelle une portion partielle (30b) d'au moins une tranche de produit d'une seconde sorte est formée sur le porte-produit (19), qui forme conjointement avec la première portion partielle (30a) une portion totale souhaitée (33) qu'il n'est plus nécessaire de compléter, ou bien une portion partielle qu'il s'agit encore de compléter au moyen d'au moins un autre dispositif de coupe (11a-d), dans lequel il est prévu des moyens pour décaler le porte-produit (19) par rapport à une surface d'appui (20) du système de convoyage (13, 25) et/ou des moyens pour faire tourner le porte-produit (19) autour d'un axe vertical (A).
  6. Dispositif selon la revendication 5,
    caractérisé en ce que l'un au moins des dispositifs de coupe (11a-d) comporte une amenée de produit à une seule voie et/ou l'un au moins des dispositifs de coupe (11a-d) comporte une amenée de produit à plusieurs voies.
  7. Dispositif selon la revendication 5 ou 6,
    caractérisé en ce que le système de convoyage (13) est réalisé pour convoyer le porte-produit (19) en particulier de manière linéaire le long d'une voie de convoyage rectiligne et/ou incurvée, et les dispositifs de coupe (11a-d) sont agencés à distance l'un de l'autre le long de la voie de convoyage, ou en ce que le système de convoyage (25) est réalisé pour convoyer le porte-produit le long d'une boucle fermée sur elle-même, en particulier de forme circulaire, et les dispositifs de coupe (11a-d) sont agencés à distance l'un de l'autre le long de la boucle.
  8. Dispositif selon l'une des revendications 5 à 7,
    caractérisé en ce que le système de convoyage (13, 25) est réalisé pour convoyer en continu plusieurs porte-produits (19) avec une distance égale (D) entre les porte-produits, et la distance (D) des porte-produits correspond en particulier à la distance entre les zones de déposition des tranches de produit des dispositifs de coupe (11a-d).
  9. Dispositif selon l'une des revendications 5 à 8,
    caractérisé en ce qu'il est prévu des moyens pour déplacer linéairement le porte-produit (19) dans la direction de convoyage (F) et/ou à l'opposé de cette direction, ou encore transversalement à la direction de convoyage (F), et/ou en ce que le porte-produit (19) est fermement couplé avec le système de convoyage (13, 25), et est en particulier intégré dans le système de convoyage.
  10. Dispositif selon l'une des revendications 5 à 9,
    caractérisé en ce que le porte-produit (19) est susceptible d'être éloigné du système de convoyage (13, 25), et repose en particulier simplement sur une surface d'appui (20) du système de convoyage (13, 25), et/ou en ce que le porte-produit (19) est en engagement en coopération de formes avec une bande de convoyage du système de convoyage (13, 25) réalisé sous forme de convoyeur à bande.
  11. Dispositif selon l'une des revendications 5 à 10,
    caractérisé en ce que le porte-produit (19) est un emballage ou une partie d'un emballage pour la portion totale, en particulier un plateau.
  12. Ligne de production pour des emballages de plusieurs sortes, qui contiennent respectivement une portion totale (33) formée de tranches de produits alimentaires de sortes différentes, comprenant un dispositif selon l'une des revendications 5 à 11, et une machine d'emballage (17).
EP20120199809 2012-01-13 2012-12-31 Procédé et dispositif de génération de portions Active EP2614939B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201210000545 DE102012000545A1 (de) 2012-01-13 2012-01-13 Verfahren und Vorrichtung zum Erstellen von Portionen

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EP2614939A1 EP2614939A1 (fr) 2013-07-17
EP2614939B1 true EP2614939B1 (fr) 2014-01-29

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US (1) US20130192175A1 (fr)
EP (1) EP2614939B1 (fr)
DE (1) DE102012000545A1 (fr)
ES (1) ES2451866T3 (fr)

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ES2451866T3 (es) 2014-03-28
US20130192175A1 (en) 2013-08-01
DE102012000545A1 (de) 2013-07-18

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