EP2399856A1 - Dispositif d'orientation destiné à orienter des câbles et procédé correspondant - Google Patents
Dispositif d'orientation destiné à orienter des câbles et procédé correspondant Download PDFInfo
- Publication number
- EP2399856A1 EP2399856A1 EP11170423A EP11170423A EP2399856A1 EP 2399856 A1 EP2399856 A1 EP 2399856A1 EP 11170423 A EP11170423 A EP 11170423A EP 11170423 A EP11170423 A EP 11170423A EP 2399856 A1 EP2399856 A1 EP 2399856A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rollers
- cable
- side roller
- straightening device
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 5
- 238000012545 processing Methods 0.000 claims description 19
- 230000032258 transport Effects 0.000 description 9
- 230000008901 benefit Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/12—Making ropes or cables from special materials or of particular form of low twist or low tension by processes comprising setting or straightening treatments
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2007—Wires or filaments characterised by their longitudinal shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4072—Means for mechanically reducing serpentining or mechanically killing of rope
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/40—Application field related to rope or cable making machines
- D07B2501/406—Application field related to rope or cable making machines for making electrically conductive cables
Definitions
- the invention relates to a straightening device for straightening cables and a corresponding method.
- the invention particularly relates to straightening devices for cable processing machines.
- the cables e.g. insulated strands or solid conductors made of copper or steel, which are processed on a cable processing machine, are usually provided in barrels, on rolls or as a bundle and are therefore more or less curved and swirled after unrolling.
- Straight-line cables are important in order to reliably carry out the process steps provided on the cable processing machine, such as stripping, crimping and loading.
- Cost-effective straightening devices are set today with a parameter, namely a feed movement of a bar with rollers perpendicular to the cable.
- Another straightening device is off EP 0 739 066 A2 known.
- the straightener after EP 0 739 066 A2 relies on roller assemblies that are adjustable by two pivotal movements in both horizontal and vertical directions.
- the invention seeks to remedy this by avoiding disadvantages of the prior art.
- the straightening device is designed for straightening cables and comprises an input-side roller arrangement and an output-side roller arrangement. These roller assemblies are arranged so that a cable to be straightened viewed in the transport direction between rollers of the input side roller assembly passes into the straightening device and after passing through between rollers of the output side roller assembly leaves the straightening device, wherein the straightening device is adjustable in two degrees of freedom.
- a distance between two rollers of the output-side roller assembly is precisely adjustable, and as a second degree of freedom, a force can be predetermined, which acts on the cable between two rollers of the input-side roller assembly perpendicular to the transport direction.
- the invention offers the possibility of specifying and setting two degrees of freedom in a reproducible manner.
- the term "input side roller assembly 110" is used for an arrangement of two, three or more rollers (eg rollers 111-113 in FIG Fig. 1 or Fig. 2 ) used.
- the term “output side roller assembly 120” is used to refer to an arrangement of two, three or more rollers (eg rollers 121-124 in FIG Fig. 1 or Fig. 2 ) used.
- On the input side means that it is a corresponding arrangement, which is in front of the rollers of the output-side roller assembly 120 with respect to the transport direction X of the cable 1. That is, the cable 1 first passes between the rollers of the input-side roller assembly 110 and only then between the rollers of the output-side roller assembly 120 therethrough.
- a first roller plate 130 a part of the rollers (here the rollers 111, 113) of the input side roller assembly 110 and a part of the rollers (here the rollers 121, 122) of the an output side roller assembly 120 carries, and a second roller plate 140 another part of the rollers (here the rollers 112) of the input side roller assembly 110 and another part of the rollers (here the rollers 123, 124) of the output side roller assembly 120 carries.
- Two basic straightening devices 100 which are equipped for straightening cables 1 with an input-side roller arrangement 110 and an output-side roller arrangement 120, are the Figures 1 and 2 refer to.
- the roller assemblies 110, 120 are arranged so that a cable 1 to be straightened, viewed in the transporting direction X, passes between the rollers 111, 112, 113 of the input-side roller assembly 110 into the straightening device 100. After passing between the rollers 121, 122, 123, 124 of the output side roller assembly 120, the cable 1 leaves the straightening device 100.
- the straightening device 100 is characterized in that it is adjustable in two degrees of freedom d, F.
- this adjustability is chosen or designed so that adjustability is reproducible, i. at any time on the basis of specifications exactly comprehensible.
- the various embodiments of the invention may also have more or fewer rollers than shown in the figures.
- the straightening device 100 preferably comprises a base plate 101, on or on which an upper roller plate 130 and a lower roller plate 140 are arranged.
- the roles of the two roller plates 130, 140 are each arranged in the initial state parallel to an ideal cable axis (which is parallel to the transport direction X) of a cable 1.
- the rollers preferably have a circumferential (circumferential) groove in the middle.
- the groove 123.1 of the roller 123 is indicated by an arrow.
- the number of rollers can, as already mentioned, vary depending on the embodiment.
- the assignment of the rollers to the input-side roller assembly 110 and the output-side roller assembly 120 refers to at least the first two or three input-side rollers 111, 112, 113 and the last two or three output-side rollers 121, 122, 123.
- the rollers are preferably arranged offset from each other in all embodiments. It may, for example, an overhead roller 111, then an underlying underlying roller 112 and then again follow an obliquely above overhead roller 113, etc ..
- the number of underlying rollers 112, 124, 123 by a number smaller than the number the overhead rollers 111, 113, 121, 122 (eg above four rollers and below three rollers, as in the Figures 1 and 2 ), or vice versa (eg above four roles and below five roles, as in the FIGS. 3A to 3C ).
- the upper roller plate 130 is preferably guided with a guide 102 perpendicular to the cable axis (transport direction X) on the base plate 101, as in the sectional view in Fig. 4B can be seen. It is preferably pressed with a spring 103 in the open state (ie up here).
- a quick-release lever 104 with eccentric 104.1 or a corresponding automatically operated eccentric serve to quickly open and close the upper roller plate 130.
- opening is referred to a relative movement, which causes the distance between the upper roller plate 130 and the lower roller plate 140 increases becomes.
- the term “closure” refers to a reverse relative movement. The rollers of the respective roller plate 130, 140 move in solidarity with the "opening" and "closing".
- the quick release lever 104, the eccentric 104.1 and the upper roller plate 130 for example, with a dial or an adjusting screw 144 via a spindle 144.1 (see Fig. 4B ) moved perpendicular to the cable axis (transport direction X).
- the lower roller plate 140 is rotatable about a peripheral axis 141.
- This axis 141 is preferably close to the axis of rotation R1 of the last roller 123 of the output side roller assembly 120. The closer the axle 141 is to the rotational axis R1 of the last roller 123, the less the distance d of the last two rollers 122, 123 changes when a slight rotational movement of the lower roller plate 140 about the axis 141 takes place.
- the axis 141 and the axis of rotation R1 of the last roller 123 coincide.
- the distance d does not change when the lower roller plate 140 makes a slight rotational movement about the axis 141.
- the mentioned rotational movement about the axis 141 is carried out in order to specify a force F on the input side, such as in FIG Fig. 2 or Fig. 5 can be seen.
- a pneumatic cylinder 142 is used to pull the roller plate 140 upwards.
- the lower roller plate 140 is inclined relative to the upper roller plate 130 by the aforementioned rotational movement about the axis 141 and the rollers press the input side on the cable 1, which is pulled by the straightening device 100.
- the device 100 causes in the transport direction X (pulling direction) of the cable 1 from the first roller 111 to the last roller 122 decreasing directivity. If the cylinder 142 acts in the opposite direction, the lower roller plate 140 is moved to a stop 143 in the starting position parallel to the upper roller plate 130.
- the pneumatic cylinder 142 is preferably driven by the wire processing machine or straightener 100 via a valve.
- the pressure of the cylinder 142 and thus also the force F is e.g. set via a pressure regulator.
- the cable processing machine or straightening device 100 preferably provides the two roller plates 130, 140 in parallel via the pneumatic cylinder 142.
- the operator or a controller opens the straightener 100 with the quick release lever 104 and lays the cable 1.
- the operator or a controller closes the straightening device 100 with the quick release lever 104 and, for example, with the adjustment screw 144, the upper roller plate 130 so that all the rollers of the device 100, the cable 1 exactly touch (see Fig. 6 ).
- the operator or a controller can recognize this, for example, from the fact that the cable 1 begins to bend.
- the cable 1 can be moved back and forth during closing until the rollers rotate with the cable 1.
- the moment can be recognized that the closed position 2. (see Fig. 6 ) corresponds.
- the operator or controller uses a pressure regulator to adjust the pressure of the pneumatic cylinder 142 based on specifications (e.g., a lookup table or information from a storage medium) for the clamped cable 1.
- the pressure of the pneumatic cylinder 142 corresponds to a force F, as described.
- the pneumatic cylinder 142 is brought to the upper position (called the active position), whereby the straightening device 100 is active and the cable 1 is reciprocally and in the cable transporting direction X from the first roller 111 is bent to the last roller 122 decreasing from the upper and lower rollers.
- the cable 1 is now directed in pulling the straightening device 100 in a defined manner.
- the cable processing machine or straightening device 100 can move the roller plates 130, 140 apart again and set parallel (called open position), so that the cable 1 is relieved and can be removed.
- the axis of rotation 141 of the roller plate 140 can take a different position as needed, as already indicated.
- the rotation axis 141 of the lower roller plate 140 coincides with the rotational axis R1 of the last roller 123, the last roller 123 contacts the cable 1 at each angular position or rotational position of the lower roller plate 140, provided that in step 2 the closed position approached / set.
- This principle can be applied to any embodiment.
- the rotation shaft 141 can be placed below the roller axis R1 of the roller 123.
- the upper roller plate 130 may be provided analogous to the lower roller plate 140 with a rotation axis coincident with the roller axis of the last roller 125 of the upper roller plate 130 or in the vicinity of this roller 125 in Fig. 3A is, with the advantage that the cable 1 is loaded symmetrically at the entrance of the straightening device 100.
- This principle can be applied to any embodiment.
- an adjustment aid is preferably provided, as explained below. If the outer diameter of the cable 1 is known, the upper roller plate 130 can be brought to a defined position, for example with a scale which is labeled for different cable dimensions or with a sensor, the distance between the two roller plates 130, 140 to each other measures. As a sensor, a position sensor or distance sensor can be used.
- the adjustment aid allows the transition from the open to the closed position, as in Fig. 6 shown to make it more reproducible. This principle can be applied to any embodiment.
- a force sensor 145 may be provided, as in FIG Fig. 8 shown. It can be installed a force sensor 145, with which it can be measured whether the cable 1, the rollers, respectively, the rollers touch the cable 1.
- a force sensor 145 may measure contact via a metering roller 105 and a counter-roller 106. The rollers 105 and 106 preferably contact the cable 1 in line with the other rollers of the respective roller plate 130, 140. This principle applies to any embodiment.
- a position sensor may be provided.
- a corresponding roller 107.1 may be mounted on a lever 108 which is rotatably mounted on the roller plate 130 via an axle 108.1.
- the lever 108 is pressed with a spring 108.2 or with gravity in the direction of an opposing roller 107.2.
- a sensor mounted on the roller plate 130 e.g., a forked light barrier 109 gives a signal when the roller 107.1 contacting the cable 1 is in line with the other rollers of the upper roller plate 130 and thus all the rollers contact the cable 1.
- This principle can be applied to any embodiment.
- a mark can also be attached to the upper roller plate 130, which indicates the correct position of the lever 108 during manual adjustment. This principle can be applied to any embodiment.
- a return of sensor data is used in the straightening device 100.
- the sensor signals of the force or position sensor may be used for this purpose e.g. in a machine control of the straightening device 100 and / or the cable processing machine, which monitors the measured values and in case of incorrect settings e.g. warns the user and blocks cable processing.
- This principle can be applied to any embodiment.
- a feed mechanism of the upper roller plate 130 is used.
- the upper roller plate 130 is preferably moved by a motor, e.g. with a motor 131 with spindle 132.
- the motor drive can be coupled with one of the mentioned sensors (eg 145 and / or 109) to automatically drive to the optimum position where both the distance d and the force F are the specifications correspond.
- the feed force or the pressure which is responsible for the application of the force F can also be applied to the lower roller plate 140 in each embodiment, or a partial force is applied to both roller plates 130, 140.
- a pressure regulating valve which is controlled by the cable processing machine or the straightening device 100 in order to specify the force F.
- the cable processing machine or the straightening device 100 can lead a table (eg in a storage medium) in which the respective optimum force F, respectively the respective adjustment of the pressure regulating valve or the Cylinder of the device 100, is deposited.
- the pressure setting in this case is fully automatic as soon as the cable type of the wire processing machine or the straightening device 100 is known.
- the force F can also be varied during cable transport in order to make the cable 1 stronger or weaker at different sections.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Electric Cable Installation (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11170423.5A EP2399856B1 (fr) | 2010-06-23 | 2011-06-17 | Dispositif de redessage destiné à redresser des câbles et procédé correspondant |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10167053 | 2010-06-23 | ||
EP11170423.5A EP2399856B1 (fr) | 2010-06-23 | 2011-06-17 | Dispositif de redessage destiné à redresser des câbles et procédé correspondant |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2399856A1 true EP2399856A1 (fr) | 2011-12-28 |
EP2399856B1 EP2399856B1 (fr) | 2016-09-28 |
Family
ID=43312923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11170423.5A Active EP2399856B1 (fr) | 2010-06-23 | 2011-06-17 | Dispositif de redessage destiné à redresser des câbles et procédé correspondant |
Country Status (3)
Country | Link |
---|---|
US (1) | US8978435B2 (fr) |
EP (1) | EP2399856B1 (fr) |
CN (1) | CN102366803B (fr) |
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CN102601273A (zh) * | 2012-03-28 | 2012-07-25 | 无锡兆一锻压数控装备有限公司 | 带数字显示的校直机 |
EP2949407A1 (fr) * | 2014-05-29 | 2015-12-02 | Giorgio Del Fabro | Dispositif d'étirage pour des produits allongés et procédé d'étirage correspondant |
CN106238622A (zh) * | 2016-08-09 | 2016-12-21 | 中冶建筑研究总院有限公司 | 金属线材矫直机以及矫直弯曲的金属线材的方法 |
EP3184191A1 (fr) | 2015-12-21 | 2017-06-28 | Komax Holding AG | Dispositif d'alignement des conducteurs |
EP3219654A1 (fr) | 2016-03-15 | 2017-09-20 | Komax Holding AG | Dispositif de traitement de cable |
WO2020089677A1 (fr) | 2018-10-31 | 2020-05-07 | Schleuniger Holding Ag | Dispositif de redressage destiné à une machine de traitement de câble et procédé de fonctionnement d'une machine de redressage |
IT201900006816A1 (it) * | 2019-05-14 | 2020-11-14 | Schnell Spa | Metodo e apparecchiatura per rilevare la configurazione di elementi di foggia allungata |
EP3741476A1 (fr) | 2019-05-20 | 2020-11-25 | Schleuniger AG | Dispositif de redressage permettant de rectifier une ligne, procédé de freinage d'au moins un rouleau rotatif dans un dispositif de redressage, machine d'usinage de câble dotée d'un dispositif de redressage ainsi que ensemble de mise à niveau pour une machine d'usinage de câble |
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EP0739066A2 (fr) | 1995-04-20 | 1996-10-23 | Molex Incorporated | Appareil pour enlever des ondulations de câbles électriques et procédé d'utilisation de celui-ci |
WO1998012005A1 (fr) | 1996-09-20 | 1998-03-26 | The Whitaker Corporation | Dispositif ameliore pour redresser les fils metalliques |
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2011
- 2011-06-13 CN CN201110157174.5A patent/CN102366803B/zh active Active
- 2011-06-17 EP EP11170423.5A patent/EP2399856B1/fr active Active
- 2011-06-23 US US13/167,124 patent/US8978435B2/en active Active
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EP0739066A2 (fr) | 1995-04-20 | 1996-10-23 | Molex Incorporated | Appareil pour enlever des ondulations de câbles électriques et procédé d'utilisation de celui-ci |
WO1998012005A1 (fr) | 1996-09-20 | 1998-03-26 | The Whitaker Corporation | Dispositif ameliore pour redresser les fils metalliques |
EP0932462A1 (fr) | 1996-09-20 | 1999-08-04 | The Whitaker Corporation | Dispositif ameliore pour redresser les fils metalliques |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
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US9643227B2 (en) | 2014-05-29 | 2017-05-09 | M.E.P. Macchine Elettonriche Piegatrici Spa | Drawing unit and corresponding method |
EP3184191A1 (fr) | 2015-12-21 | 2017-06-28 | Komax Holding AG | Dispositif d'alignement des conducteurs |
US10773285B2 (en) | 2015-12-21 | 2020-09-15 | Komax Holding Ag | Straightening device for straightening cables |
EP3219654A1 (fr) | 2016-03-15 | 2017-09-20 | Komax Holding AG | Dispositif de traitement de cable |
CN106238622A (zh) * | 2016-08-09 | 2016-12-21 | 中冶建筑研究总院有限公司 | 金属线材矫直机以及矫直弯曲的金属线材的方法 |
CN112912187A (zh) * | 2018-10-31 | 2021-06-04 | 施洛伊尼格股份公司 | 电缆加工机的矫直装置和用于操作矫直机构的方法 |
WO2020089677A1 (fr) | 2018-10-31 | 2020-05-07 | Schleuniger Holding Ag | Dispositif de redressage destiné à une machine de traitement de câble et procédé de fonctionnement d'une machine de redressage |
IT201900006816A1 (it) * | 2019-05-14 | 2020-11-14 | Schnell Spa | Metodo e apparecchiatura per rilevare la configurazione di elementi di foggia allungata |
WO2020230181A1 (fr) * | 2019-05-14 | 2020-11-19 | Schnell S.P.A. | Procédé et appareil de détection de la configuration d'éléments allongés |
EP3741476A1 (fr) | 2019-05-20 | 2020-11-25 | Schleuniger AG | Dispositif de redressage permettant de rectifier une ligne, procédé de freinage d'au moins un rouleau rotatif dans un dispositif de redressage, machine d'usinage de câble dotée d'un dispositif de redressage ainsi que ensemble de mise à niveau pour une machine d'usinage de câble |
WO2020234758A1 (fr) | 2019-05-20 | 2020-11-26 | Schleuniger Ag | Dispositif de redressage pour rectifier un conduit, procédé pour ralentir au moins un rouleau rotatif dans un dispositif de redressage, machine de traitement de câbles comprenant un dispositif de redressage et ensemble de mise à niveau pour une machine de traitement de câbles |
EP4176990A1 (fr) | 2019-05-20 | 2023-05-10 | Schleuniger AG | Dispositif de redressage permettant de rectifier une conduite, procédé de freinage d'au moins un rouleau rotatif dans un dispositif de redressage, machine d'usinage de câbles dotée d'un dispositif de redressage, ainsi qu'ensemble de mise à niveau pour une machine d'usinage de câbles |
CN114556727A (zh) * | 2019-10-11 | 2022-05-27 | 新明和工业株式会社 | 电线矫正装置、具备其的电线处理装置、电线矫正方法 |
CN114556727B (zh) * | 2019-10-11 | 2024-02-09 | 新明和工业株式会社 | 电线矫正装置、具备其的电线处理装置、电线矫正方法 |
EP3812060A1 (fr) | 2019-10-21 | 2021-04-28 | Komax Holding Ag | Appareil pour le dressage de câbles |
US11590556B2 (en) | 2019-10-21 | 2023-02-28 | Komax Holding Ag | Straightener for straightening cables |
CN114603062A (zh) * | 2022-03-25 | 2022-06-10 | 安徽金林科技股份有限公司 | 一种扁铜线矫直装置 |
CN114603062B (zh) * | 2022-03-25 | 2024-04-02 | 安徽金林科技股份有限公司 | 一种扁铜线矫直装置 |
EP4451487A1 (fr) | 2023-04-19 | 2024-10-23 | komax Holding AG | Module de raccordement de câble mobile et ensemble de confection de câbles et procédé de raccordement d'un câble à un tel ensemble |
Also Published As
Publication number | Publication date |
---|---|
US8978435B2 (en) | 2015-03-17 |
EP2399856B1 (fr) | 2016-09-28 |
CN102366803B (zh) | 2015-09-02 |
US20110315266A1 (en) | 2011-12-29 |
CN102366803A (zh) | 2012-03-07 |
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