EP2140131B1 - Contacteur électromagnétique pour démarreur - Google Patents

Contacteur électromagnétique pour démarreur Download PDF

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Publication number
EP2140131B1
EP2140131B1 EP08708590.8A EP08708590A EP2140131B1 EP 2140131 B1 EP2140131 B1 EP 2140131B1 EP 08708590 A EP08708590 A EP 08708590A EP 2140131 B1 EP2140131 B1 EP 2140131B1
Authority
EP
European Patent Office
Prior art keywords
relay
cover
insert
engagement
passage opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08708590.8A
Other languages
German (de)
English (en)
Other versions
EP2140131A1 (fr
Inventor
Juergen Klingel
Thomas Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Priority to PL08708590T priority Critical patent/PL2140131T3/pl
Publication of EP2140131A1 publication Critical patent/EP2140131A1/fr
Application granted granted Critical
Publication of EP2140131B1 publication Critical patent/EP2140131B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00—Starting of engines by means of electric motors
    • F02N11/08—Circuits or control means specially adapted for starting of engines
    • F02N11/087—Details of the switching means in starting circuits, e.g. relays or electronic switches
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00—Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00—Electromagnetic relays
    • H01H51/02—Non-polarised relays
    • H01H51/04—Non-polarised relays with single armature; with single set of ganged armatures
    • H01H51/06—Armature is movable between two limit positions of rest and is moved in one direction due to energisation of an electromagnet and after the electromagnet is de-energised is returned by energy stored during the movement in the first direction, e.g. by using a spring, by using a permanent magnet, by gravity
    • H01H51/065—Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles

Definitions

  • the invention relates to an engagement relay for starters of internal combustion engines according to the preamble of claim 1.
  • Engagement relay of the aforementioned type are known as part of the starting system for internal combustion engines of motor vehicles in a variety of configurations, including in a basic structure, as in the DE 198 14 504 A1 is described.
  • Such engagement relays have a housing which receives a solenoid, which acts via a setting compound Einspurgetriebe. About the Einspurgetriebe is in itsiserpurter adjustment of the starter for starting the internal combustion engine with this drive connected.
  • the housing is frontally covered by a relay cover to delimit a receiving space.
  • a receiving space In this receiving space are contact surfaces of relay pins that pass through the frontal wall of the lid and are axially braced against them.
  • the lying within the receiving space contact surfaces are assigned to this broadened head portions of the relay pins, which are supported on the edge adjacent to the passage opening of the lid, against which the relay pin is axially braced via an opposite, screwed onto the relay bolt nut.
  • the relay pins which are tightly clamped relative to the relay cover, protrude outward beyond the cover and are line-connected to the battery (terminal 30) and the starter motor (terminal 45). Depending on the particular situation in the vehicle as well accident-related conditions, the relay pins can be suddenly exposed to larger forces. Any resulting breakage of the cover may result in a short-circuit connection between the relay pin (terminal 30) connected to the battery and the body.
  • the invention has the object of providing a contact relay with respect to its cover in such a way that there is no risk of breakage for the lid without affecting the axially bracing fixation of the relay bolt to the lid of the relay even with extreme, acting on the relay bolt loads.
  • the solution according to the invention is based on the fact that, in the case of permanent, permanent tensioning of the bolt to the relay cover, the relay cover consists of an elastically deformable plastic and regardless of the setting behavior of such a plastic, with the given by the axial tension of the relay bolt against the lid load, the position-stable and position-securing clamping of the relay bolt is ensured by the fact that in the region of the edge zone of a respective passage opening the lid in the clamping direction unyielding, so durcksteif is formed.
  • the clamping force required for securing the position of the relay bolt relative to the relay cover can be achieved maintained and on the other hand ensure by the resilience of the lid that extreme, in particular abrupt acting on the respective relay bolt loads can be intercepted by appropriate elastic deformation of the lid at least partially.
  • the particular edge-closing, axially unyielding design of the edge zone of a passage opening can be achieved by using plastics of different elasticity and different setting behavior for the different areas of the cover during spraying of the cover be, where appropriate, the material for the pressure-loaded edge zone to a respective passage opening can also be introduced with a time delay.
  • a stiffening insert is inserted as an insert or support frame in the region of the edge zone of a respective passage opening, which is located between the axially opposite support surfaces extends at least over parts of the circumference of the passage opening.
  • a further embodiment according to the invention consists of assigning the passage as an edge-limiting and insert a sleeve, said sleeve can be materially connected and / or positively connected to the base material of the lid.
  • FIG. 1 shows an engagement relay 1 for starters of internal combustion engines in overview. 2 with the relay housing is designated, the windings 3 of a solenoid 4 surrounds, which in turn are circumferentially to the axially displaceable armature 5.
  • the magnet armature 5 is fixedly connected to a control rod 6, which is part of an otherwise not shown actuating connection to a single-gear transmission, via which the starter is connected to the internal combustion engine when starting an internal combustion engine.
  • the relay cover 8 is cup-shaped and defines a receiving space 10 against the relay housing 2 and the magnetic core 7.
  • the relay cover 8 in its frontal lid wall 11 passing through relay pins 12 and 13, of which the relay pin 12, as a terminal 30, connected to the battery and the relay pin 13, as a terminal 45, is connected to the starter motor. Further, the lid 8 is a connection 27 - terminal 50 - assigned to the ignition.
  • the relay pins 12 and 13 extend to the receiving space 10 in head parts 14, 15, which have a relative to the relay pin 12 and 13 in diameter at least partially larger cross section and the peripheral edge zone to the respective relay pin 12 and 13 receiving through openings 16, 17 overlap.
  • the head parts 14, 15 have corrugated contact surfaces 34, 35 which are connected when energizing the contactor 1 via a contact bridge 28 which is adjustable via a switching axis 29 from the armature 5 and against the direction of the magnet armature 5 when energized, via a relay in the lid 8 arranged spring 30 is acted upon.
  • This axial support is in the range of inserts 20, 21, the - see in particular Fig. 3 - Lining to the respective passage opening 16, 17 are provided and which are formed by sleeves 22, 23 in the illustrated embodiment.
  • the sleeves 22, 23 each consist of relative to the given here axial clamping forces unyielding and no essential setting behavior exhibiting plastic material, in particular thermosets, and are fixed to each enclosing portion of the top wall 11 form and / or material fit, for example, characterized in that the sleeves 22, 23 are sprayed in the production of the lid 8 during spraying with the material of the lid 8.
  • Between the sleeves 22, 23 and the Clamping nuts 18, 19 are each a toothed disc 31, the respective cable lug 32 and a spring ring 33rd
  • the relay cover 8 since the axially applied to the tension of the relay pin 12, 13 forces are supported on the sleeves 22, 23, both in terms of the material as well as the shape are formed to the effect that on the relay pin 12 and 13 attacking forces, so For example, suddenly due to support to parts of the body accidental forces due to accident, only lead to deformation of the lid 8, but not to a breaking of the lid 8 or to another release of the respective relay pin 12, 13 from the connection to the relay cover 8, which is particularly with respect to the connected as a terminal 30 with the battery relay pin 12 is critical because of the associated risk of short circuit.
  • Fig. 1 and 3 show that the sleeves 22, 23 can be fixed both materially, for example, by appropriate bonding of the materials during spraying, as well as form-fitting to the relay cover 8, wherein the positive fixing by at least partially, radial overlaps between the respective sleeve 22, 23 and the enclosing part of the relay cover 8 can be achieved.
  • Such an undercut is achieved with respect to the sleeve 22 by the annular collar 25 and with respect to the sleeve 21 by the annular collar 26, wherein the annular collar 25 is designed axially stepped, in adaptation to the axially stepped configuration of the relay pin thirteenth
  • the cover 8 is provided with an upstanding screen wall 26.
  • the invention thus provides a solution in which the existing plastic relay cover 8 shows a total of at least in the region of the top wall 11 an elastic behavior, namely at an axially pressure-resistant and no settling behavior having formation of the openings to the openings 16, 17 enclosing edge region.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Motor Or Generator Frames (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)
  • Lock And Its Accessories (AREA)
  • Switch Cases, Indication, And Locking (AREA)

Claims (6)

  1. Relais de démarrage (1) pour le démarreur de moteurs à combustion interne, comprenant un boîtier de relais (2) qui présente, du côté frontal, un couvercle de relais en plastique sur lequel sont prévus des raccords de relais qui sont formés par des goujons de relais (12, 13) traversant la paroi de couvercle (11) dans des ouvertures de passage (16, 17), lesquels goujons de relais sont fixés par rapport à la paroi de couvercle (11) par serrage axial contre les côtés de paroi opposés dans la région de la zone de bord entourant l'ouverture de passage respective (16, 17),
    caractérisé en ce que le couvercle de relais (8) se compose d'un plastique élastiquement déformable ayant un comportement de durcissement et est réalisé dans la région de la zone de bord d'une ouverture de passage respective (16, 17) de manière non flexible axialement, le couvercle de relais (8)
    - étant muni dans la région de la zone de bord d'une ouverture de passage respective (16, 17) d'un insert (20, 21) axialement résistant à la pression et un matériau duroplaste étant prévu en tant que matériau pour l'insert (20, 21), ou bien
    - la zone de bord non flexible axialement de l'ouverture de passage respective (16, 17) du couvercle de relais (8) étant fabriquée en un plastique qui présente une élasticité différente et un comportement de durcissement différent de la paroi de couvercle (11) du couvercle de relais (8).
  2. Relais de démarrage selon la revendication 1, caractérisé en ce que
    l'insert (20, 21) est formé par une douille (22, 23).
  3. Relais de démarrage selon la revendication 1, caractérisé en ce que l'insert (20, 21) est réalisé sous forme de chemise.
  4. Relais de démarrage selon l'une quelconque des revendications 1 à 3,
    caractérisé en ce que l'insert (20, 21) est connecté par engagement par liaison de matière et/ou par engagement par coopération de forme au matériau du couvercle de relais (8).
  5. Relais de démarrage selon l'une quelconque des revendications précédentes, caractérisé en ce que le matériau utilisé pour le couvercle de relais (8) est un matériau thermodurcissable.
  6. Relais de démarrage selon l'une quelconque des revendications 1 à 5,
    caractérisé en ce qu'un matériau duroplaste est prévu en tant que matériau pour l'insert (20, 21).
EP08708590.8A 2007-03-28 2008-02-01 Contacteur électromagnétique pour démarreur Active EP2140131B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08708590T PL2140131T3 (pl) 2007-03-28 2008-02-01 Przekaźnik załączający dla rozruszników

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007014764A DE102007014764A1 (de) 2007-03-28 2007-03-28 Einrückrelais für Starter
PCT/EP2008/051284 WO2008116684A1 (fr) 2007-03-28 2008-02-01 Contacteur électromagnétique pour démarreur

Publications (2)

Publication Number Publication Date
EP2140131A1 EP2140131A1 (fr) 2010-01-06
EP2140131B1 true EP2140131B1 (fr) 2014-04-09

Family

ID=39363307

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08708590.8A Active EP2140131B1 (fr) 2007-03-28 2008-02-01 Contacteur électromagnétique pour démarreur

Country Status (8)

Country Link
US (1) US8125303B2 (fr)
EP (1) EP2140131B1 (fr)
CN (1) CN101641516B (fr)
BR (1) BRPI0809455B1 (fr)
DE (1) DE102007014764A1 (fr)
ES (1) ES2458624T3 (fr)
PL (1) PL2140131T3 (fr)
WO (1) WO2008116684A1 (fr)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4772098B2 (ja) 2008-10-23 2011-09-14 三菱電機株式会社 スタータ用電磁スイッチ
DE102009002757A1 (de) * 2009-04-30 2010-11-04 Robert Bosch Gmbh Starterrelais sowie Verfahren zur Herstellung eines Starterrelais
DE102009027844A1 (de) * 2009-07-20 2011-01-27 Robert Bosch Gmbh Schaltrelais mit Kontaktaufreißeinrichtung
DE102009054539A1 (de) * 2009-12-11 2011-06-16 Robert Bosch Gmbh Startvorrichtung
US8729984B2 (en) * 2011-06-06 2014-05-20 Rockwell Automation Technologies, Inc. Magnetic actuator with more than one air gap in series
US20130174801A1 (en) * 2012-01-11 2013-07-11 Shihwen Chan Vehicular starter solenoid
CN103426691B (zh) * 2012-05-17 2016-08-17 博世汽车部件(长沙)有限公司 车辆起动机及其电磁开关
DE102012215344A1 (de) * 2012-08-29 2014-03-06 Robert Bosch Gmbh Starterrelais
DE102012223836A1 (de) * 2012-12-19 2014-06-26 Robert Bosch Gmbh Hubmagnet
JP5991189B2 (ja) * 2012-12-20 2016-09-14 株式会社デンソー スタータ用電磁スイッチ
CN103943414B (zh) * 2013-01-23 2018-02-27 博世汽车部件(长沙)有限公司 电磁开关及车辆起动机
CN103971958A (zh) * 2014-05-14 2014-08-06 苏州新协力特种工业模板有限公司 一种自动复位型触点控制装置
CN204067247U (zh) * 2014-06-26 2014-12-31 德昌电机(深圳)有限公司 起动器及其电磁开关
DE102014225491A1 (de) * 2014-12-10 2016-06-16 Robert Bosch Gmbh Elektromagnetisches Relais, insbesondere Starterrelais für eine Startvorrichtung
JP6104478B1 (ja) * 2016-03-25 2017-03-29 三菱電機株式会社 操作装置
WO2019154855A1 (fr) * 2018-02-07 2019-08-15 Tdk Electronics Ag Dispositif commutateur destiné à commuter une charge électrique

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US2951133A (en) * 1954-01-11 1960-08-30 Cutler Hammer Inc Hermetically sealed electromagnetic contactors and the like
GB793811A (en) * 1955-08-04 1958-04-23 Rotax Ltd Solenoid-actuated electric switch
GB1290524A (fr) * 1969-05-27 1972-09-27
DE2653226A1 (de) * 1976-11-23 1978-05-24 Max Pasbrig Abreisszuendkerze
DE2835407A1 (de) * 1978-08-12 1980-02-21 Bosch Gmbh Robert Elektromagnetischer schalter, insbesondere fuer andrehvorrichtungen von brennkraftmaschinen
JPH0264260A (ja) * 1988-08-29 1990-03-05 Mitsubishi Electric Corp 同軸形スタータ
JPH02250228A (ja) * 1989-03-24 1990-10-08 Mitsubishi Electric Corp 電磁スイッチ装置
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IT1257229B (it) * 1992-06-10 1996-01-10 Magneti Marelli Spa Dispositivo elettromagnetico per il controllo dell'alimentazione di corrente al motore elettrico di avviamento di un motore a combustione interna.
US5245304A (en) * 1992-12-15 1993-09-14 Mitsubishi Denki Kabushiki Kaisha Electromagnetic switch for a starter motor
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FR2752998B1 (fr) 1996-09-03 1998-10-09 Valeo Equip Electr Moteur Contacteur de demarreur de vehicule automobile comportant un relais auxiliaire de commande integre
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JP3478211B2 (ja) 1999-11-24 2003-12-15 株式会社デンソー マグネットスイッチ
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JP4631845B2 (ja) * 2006-12-06 2011-02-16 株式会社デンソー スタータ用電磁スイッチ

Also Published As

Publication number Publication date
BRPI0809455A2 (pt) 2014-09-09
PL2140131T3 (pl) 2014-09-30
US20100127806A1 (en) 2010-05-27
WO2008116684A1 (fr) 2008-10-02
EP2140131A1 (fr) 2010-01-06
CN101641516B (zh) 2012-06-13
US8125303B2 (en) 2012-02-28
BRPI0809455B1 (pt) 2018-07-17
ES2458624T3 (es) 2014-05-06
CN101641516A (zh) 2010-02-03
DE102007014764A1 (de) 2008-06-12

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