EP2132129A2 - Procédé de surveillance, de commande et d'optimisation d'installations de remplissage pour produits alimentaires, notamment pour bouteilles à boissons - Google Patents
Procédé de surveillance, de commande et d'optimisation d'installations de remplissage pour produits alimentaires, notamment pour bouteilles à boissonsInfo
- Publication number
- EP2132129A2 EP2132129A2 EP08734591A EP08734591A EP2132129A2 EP 2132129 A2 EP2132129 A2 EP 2132129A2 EP 08734591 A EP08734591 A EP 08734591A EP 08734591 A EP08734591 A EP 08734591A EP 2132129 A2 EP2132129 A2 EP 2132129A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- optical detection
- detection systems
- monitoring
- systems
- objects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 235000013361 beverage Nutrition 0.000 title claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 19
- 230000005693 optoelectronics Effects 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 24
- 230000003287 optical effect Effects 0.000 claims description 16
- 239000000872 buffer Substances 0.000 claims description 12
- 238000001931 thermography Methods 0.000 claims description 4
- 238000005457 optimization Methods 0.000 claims description 3
- 239000002689 soil Substances 0.000 claims description 2
- 238000011109 contamination Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 238000010191 image analysis Methods 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 4
- 238000001454 recorded image Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 230000016776 visual perception Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
Definitions
- the invention is directed to a method for monitoring, control and optimization of filling systems for products of all kinds, in which solid or liquid products are filled in containers such as cans, bottles or the like.
- the present invention is directed to bottling plants for beverages.
- Such bottling plants for drinks are used in fully automatic operation, for example, starting from the supply of bottles, a station for bottle cleaning, a station for inspection of the unfilled bottles, to the actual container filling machine, a device for closing the bottles and finally to means for labeling and possibly for packaging in corresponding transport containers and for palletizing these transport containers.
- the system monitoring and the associated with this error detection and / or the power control of the system automatically but at least substantially automatically.
- this object is achieved according to the invention in that are used to obtain the necessary control data opto-electronic detection systems and these systems associated data processing systems.
- These optoelectronic recognition systems are preferably at least one electronic camera in conjunction with a downstream, computer-aided image processing unit.
- the image processing unit makes it possible to obtain up-to-date information about the operating state of at least one subarea of the entire system, wherein the content of the image recorded by the camera is analyzed and used to actively influence the system control, or to trigger any measures to secure persons or to remedy the fault.
- the terms "analysis of the recorded image” and / or image processing furthermore mean that suitable software extracts information about the objects located within the image from the recorded images
- objects may, for example, be containers such as bottles or cans, whereby these containers may also be located in different orientations at different locations, for example upright on a transport conveyor or overturned lying on the floor.
- Other objects may be, for example, persons who are inside the bottling plant. These people can also be located in different places and thereby take the most different postures or even perform movements.
- Known systems for image processing work in the object recognition, for example, by the method of tapping with subsequent contour comparison, which can be followed, for example, a feature recognition. The aim of this procedure is to determine all relevant information about an object or about an object. It is also possible in a further embodiment of the present invention through the use of such detection systems to ensure fully automatic operation even in the event of a fault, ie an error detection can immediately lead automatically to the control routine, which possibly also entails a fully automatic error correction.
- the opto-electronic system according to the invention is significantly more versatile.
- the number of moving objects e.g. the bottles to be filled or filled are also queried, such as the spatial position of bottles, such as a state in which a bottle has fallen over and there is a risk of malfunction of other parts of the system.
- the power control of an entire system for filling containers or the power control of individual machines of the entire system be based on the occupancy of the conveyors and / or buffer lines between the individual machines. It corresponds to the state of the art to arrange at the transporters, and also at the buffer lines a number of so-called Shielalter, which then emit a digital signal when they are actuated by the ruling between the containers ram pressure, i. if the transport route or the buffer route is occupied by bottles or cans.
- this procedure provides only very rough information about the degree of occupancy of the transport route or the buffer line, for example in the steps “empty”, “20% filled” and “50% filled.” More precise information on the occupancy rate would enable improved plant control, but will be Currently, as a larger number of switch actuators means a significantly increased design and manufacturing effort, not determined.
- the occupancy of the transport or buffer sections is interrogated by one or more cameras, wherein the respective occupation grade can be determined by an electronic image processing of the captured images.
- the respective occupation grade can be determined by an electronic image processing of the captured images.
- the procedure is, for example, as follows within the image processing: First, the recorded image is analyzed as to the number of bottles or cans on the buffer line at the time of recording, whereby preferably each individual bottle is represented as an object of the "bottle" type. Subsequently, the determined number of bottles is compared with a possible maximum number of bottles stored within the computer, from which the current occupancy rate can be determined.
- the throughput capacity of a single machine can subsequently be advantageously controlled, whereby u.a. expensive wiring can be avoided.
- thermal imaging cameras which makes it possible, in addition to the pure visual perception, also e.g. To measure temperatures.
- This procedure is particularly suitable for monitoring individual processes within a complete system. For example, e.g. provided to check a pasteurizer frequently provided in installations for filling food so that the temperature of the container entering this pasteuriser and / or the temperature of the container leaving the pasteurizer is within predetermined limits.
- the process reliability can be further increased without, for example, the cabling effort is increased.
- a tape protection monitoring of the entire filling installation can also be carried out.
- the monitoring of the temperature of certain machines and / or storage tanks is possible.
- the systems can also be used, for example, to be able to recognize incorrectly positioned containers, such as overturned containers. Insights of the inflow behavior into the corresponding systems, for example from intermediate buffers, can also be monitored using the procedure according to the invention.
- the systems according to the invention can also be used to realize a protective function for the persons or employees working within the plant. Thus, it is possible, for example, to analyze the current position and / or the current body position and / or the movements of each person located within the installation as compared to previous recordings.
- a possible result of such an analysis could be, for example, whether an individual has an emergency situation.
- Indicators of an emergency situation may be, for example, "lying on the floor” in conjunction with prolonged inability of the person concerned.
- the device according to the invention also located directly on the processing machines, such as the labellers supply of consumables to initiate appropriate measures when falling below a certain minimum stock.
- a merely symbolically indicated, generally designated 1 plant should serve, for example, for filling beverage bottles.
- the bottles are fed from a first machine 2 via 3 designated transport segments of another machine 4.
- the transport segments 3 are driven by drive motors M.
- the data of a data processing system 6 are supplied, such that a control of the system is possible and in particular an error detection and error correction can be done automatically.
- the scaling or the degree of filling of the transport path is shown symbolically by a double arrow.
- the respective position of a person located within the system is monitored in the illustrated embodiment. For example, this person may not enter the security area S.
- the security area is characterized, for example, by color markings affixed to the hall floor. If the person now exceeds these color markings, this is recognized by the image processing, whereupon, for example, a warning signal is triggered, or else the system is completely stopped.
- optical recognition systems used in accordance with the invention can be used for monitoring the bottle flow at at least sections of a filling installation and / or for monitoring the degree of coverage of buffer tables and / or for identifying individual bottles in the bottle flow, without restricting the invention to these special applications.
- the invention also provided to check on the basis of the optical detection systems, if the system meets all requirements in terms of cleanliness.
- image processing for example, contaminants of the soil could be detected.
- the level reached within the container can be monitored and changed by influencing the filling valves.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Control Of Conveyors (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08734591T PL2132129T3 (pl) | 2007-03-28 | 2008-03-06 | Sposób nadzorowania, sterowania i optymalizowania instalacji do napełniania |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007014802A DE102007014802A1 (de) | 2007-03-28 | 2007-03-28 | Verfahren zur Überwachung, Steuerung und Optimierung von Abfüllanlagen für Lebensmittel, insbesondere für Getränkeflaschen |
PCT/EP2008/001775 WO2008116546A2 (fr) | 2007-03-28 | 2008-03-06 | Procédé de surveillance, de commande et d'optimisation d'installations de remplissage pour produits alimentaires, notamment pour bouteilles à boissons |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2132129A2 true EP2132129A2 (fr) | 2009-12-16 |
EP2132129B1 EP2132129B1 (fr) | 2017-09-20 |
Family
ID=39504857
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08734591.4A Active EP2132129B1 (fr) | 2007-03-28 | 2008-03-06 | Procédé de surveillance, de commande et d'optimisation d'installations de remplissage pour produits alimentaires, notamment pour bouteilles à boissons |
Country Status (11)
Country | Link |
---|---|
US (1) | US9434591B2 (fr) |
EP (1) | EP2132129B1 (fr) |
JP (1) | JP2010522390A (fr) |
CN (1) | CN101641280A (fr) |
BR (1) | BRPI0806110B1 (fr) |
DE (1) | DE102007014802A1 (fr) |
ES (1) | ES2642717T3 (fr) |
MX (1) | MX2009005424A (fr) |
PL (1) | PL2132129T3 (fr) |
RU (1) | RU2432314C2 (fr) |
WO (1) | WO2008116546A2 (fr) |
Cited By (2)
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CN105404200A (zh) * | 2015-11-19 | 2016-03-16 | 无锡意凯自动化技术有限公司 | 一种无菌灌装控制系统 |
WO2018108782A1 (fr) * | 2016-12-14 | 2018-06-21 | Krones Ag | Procédé et dispositif de détection de perturbations lors d'un transport d'objets |
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WO2005114338A1 (fr) * | 2004-05-20 | 2005-12-01 | Mcmaster University | Procede pour commander l'aspect de produits et la performance de traitement par analyse d'images |
DE102010009137A1 (de) * | 2010-02-23 | 2011-08-25 | Krones Ag, 93073 | Überwachungsvorrichtung für Behältnis-Behandlungsanlagen |
DE102010011640B4 (de) * | 2010-03-16 | 2020-03-12 | Khs Gmbh | Schrumpftunnel zum Aufbringen von Schrumpffolien, Verfahren zum Betrieb oder Steuern eines Schrumpftunnels sowie Produktionsanlage mit einem Schrumpftunnel |
DE102011015670A1 (de) | 2011-03-31 | 2012-10-04 | Khs Gmbh | Speichervorrichtung |
DE102011006717A1 (de) * | 2011-04-04 | 2012-10-04 | Krones Aktiengesellschaft | Verfahren zum automatischen Überprüfen einer Getränkeverarbeitungsanlage |
DE102011103836A1 (de) * | 2011-06-01 | 2012-12-06 | Khs Gmbh | Behältervolumenkontrolle vorlaufend zur Füllhöhenkontrolle |
DE102012101114A1 (de) * | 2012-02-14 | 2013-08-14 | Krones Ag | Vorrichtung zum Bereitstellen von Verbrauchsmaterial |
DE102012202217A1 (de) * | 2012-02-14 | 2013-08-14 | Krones Ag | Abfüllanlage und computerimplementiertes Verfahren zur automatischen Erstellung einer aktuellen und individuellen Arbeitsliste |
DE102012112369A1 (de) * | 2012-12-17 | 2014-06-18 | Krones Ag | Verfahren zur Ermittlung einer Ressourceneffizienz einer Anlage zum Herstellen von Getränkebehältnissen |
DE102013207139A1 (de) * | 2013-04-19 | 2014-10-23 | Krones Ag | Verfahren zur Überwachung und Steuerung einer Abfüllanlage und Vorrichtung zur Durchführung des Verfahrens |
DE102013104666A1 (de) * | 2013-05-07 | 2014-11-13 | Krones Ag | Vorrichtung und Verfahren zum Herstellen von Behältniszusammenstellungen |
US10367916B2 (en) * | 2014-09-12 | 2019-07-30 | Sap Se | Enhanced feature vector |
DE102014116516A1 (de) | 2014-11-12 | 2016-05-12 | Krones Ag | Vorrichtung und Verfahren zur Ermittlung eines Belegungsgrads einer Transporteinrichtung |
DE102016121852A1 (de) | 2016-11-15 | 2018-05-17 | Krones Ag | Vorrichtung und Verfahren zur Ermittlung eines Belegungsgrads einer Transporteinrichtung |
US11213040B2 (en) | 2017-01-30 | 2022-01-04 | Safe Foods Corporation | Automated monitoring and control of food processing systems |
DE102017126159B4 (de) * | 2017-11-08 | 2019-08-14 | András Lelkes | Befülleinrichtung |
CN109318534A (zh) * | 2018-11-12 | 2019-02-12 | 江苏联通纪元印务股份有限公司 | 一种可降解烟盒制备流水线 |
CN109532093A (zh) * | 2018-11-12 | 2019-03-29 | 江苏联通纪元印务股份有限公司 | 一种环保型烟盒制备工艺 |
CN109775635A (zh) * | 2019-02-02 | 2019-05-21 | 广州市方圆机械设备有限公司 | 一种食品罐的封装装置及封装方法 |
DE102019215692B4 (de) * | 2019-10-11 | 2021-06-17 | Gunther Krieg | Vorrichtung und Verfahren zur Identifikation von Stoffen in der Fluidzusammensetzung |
DE102019132830A1 (de) | 2019-12-03 | 2021-06-10 | Krones Aktiengesellschaft | Verfahren und Vorrichtung zur Erkennung von umgefallenen und/oder beschädigten Behältern in einem Behältermassenstrom |
DE102022132756A1 (de) * | 2022-12-09 | 2024-06-20 | Krones Aktiengesellschaft | Gemeinsame Geländerverstellung mehrerer Transportvorrichtungen |
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2007
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-
2008
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- 2008-03-06 JP JP2010500101A patent/JP2010522390A/ja active Pending
- 2008-03-06 CN CN200880003426A patent/CN101641280A/zh active Pending
- 2008-03-06 RU RU2009139670/12A patent/RU2432314C2/ru active
- 2008-03-06 WO PCT/EP2008/001775 patent/WO2008116546A2/fr active Application Filing
- 2008-03-06 BR BRPI0806110-6A patent/BRPI0806110B1/pt active IP Right Grant
- 2008-03-06 EP EP08734591.4A patent/EP2132129B1/fr active Active
- 2008-03-06 MX MX2009005424A patent/MX2009005424A/es active IP Right Grant
- 2008-03-06 PL PL08734591T patent/PL2132129T3/pl unknown
-
2009
- 2009-09-25 US US12/567,371 patent/US9434591B2/en active Active
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CN105404200A (zh) * | 2015-11-19 | 2016-03-16 | 无锡意凯自动化技术有限公司 | 一种无菌灌装控制系统 |
WO2018108782A1 (fr) * | 2016-12-14 | 2018-06-21 | Krones Ag | Procédé et dispositif de détection de perturbations lors d'un transport d'objets |
US10882701B2 (en) | 2016-12-14 | 2021-01-05 | Krones Ag | Method and apparatus for detecting faults during object transport |
Also Published As
Publication number | Publication date |
---|---|
WO2008116546A3 (fr) | 2009-04-02 |
BRPI0806110B1 (pt) | 2021-03-02 |
RU2009139670A (ru) | 2011-05-10 |
EP2132129B1 (fr) | 2017-09-20 |
CN101641280A (zh) | 2010-02-03 |
RU2432314C2 (ru) | 2011-10-27 |
PL2132129T3 (pl) | 2018-03-30 |
US9434591B2 (en) | 2016-09-06 |
BRPI0806110A8 (pt) | 2019-06-25 |
WO2008116546A9 (fr) | 2009-05-22 |
ES2642717T3 (es) | 2017-11-17 |
BRPI0806110A2 (pt) | 2011-08-30 |
US20100082149A1 (en) | 2010-04-01 |
WO2008116546A2 (fr) | 2008-10-02 |
DE102007014802A1 (de) | 2008-10-09 |
MX2009005424A (es) | 2009-06-03 |
JP2010522390A (ja) | 2010-07-01 |
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