EP2125264B1 - Verfahren und vorrichtung zum tiefziehen von rohlingen aus blechmaterial zu flanschlosen formlingen - Google Patents
Verfahren und vorrichtung zum tiefziehen von rohlingen aus blechmaterial zu flanschlosen formlingen Download PDFInfo
- Publication number
- EP2125264B1 EP2125264B1 EP07856204A EP07856204A EP2125264B1 EP 2125264 B1 EP2125264 B1 EP 2125264B1 EP 07856204 A EP07856204 A EP 07856204A EP 07856204 A EP07856204 A EP 07856204A EP 2125264 B1 EP2125264 B1 EP 2125264B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blanks
- chamber
- flangeless
- piston
- holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 6
- 239000002184 metal Substances 0.000 title claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000013022 venting Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 206010040954 Skin wrinkling Diseases 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 210000003298 dental enamel Anatomy 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 230000001055 chewing effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
- B21D24/14—Devices controlling or operating blank holders independently, or in conjunction with dies pneumatically or hydraulically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
Definitions
- the invention relates to a drawing tool for the deep drawing of blanks made of sheet metal material, which is coated with paint or film material, to flangeless moldings according to claim 1.
- Lids for containers are usually made by deep-drawing blanks punched from sheets in a deep-drawing die, thereby forming approximately cup-shaped blanks having a top and a skirt portion. Naturally, this leads to a compression of the material in the edge portion due to the reduction of the diameter. Since the material used, in particular steel or aluminum, has a given texture, such deep-drawing operation results in the formation of smaller projections on the free edge. It form so-called ears from (earing).
- lids for containers that absorb sensitive material or that are filled with korrosions expedindem content it is known to paint the inside of such cover or to provide with any other coating, for example, with foil material.
- the coating already takes place on the sheet metal material, ie on the sheet metal strip or the sheet metal plates to be punched. This form on the cylindrical or flangeless edge of the deep-drawn lid fine lint or hair-like structures, which are considered to be extremely disadvantageous.
- the lid within recently heavily contaminate the tool.
- they can contaminate the contents of a container during the subsequent use of the lid.
- a typical deep-drawing tool for deep-drawing of flat blanks for the purpose of forming lids provides a drawing bell and a drawing core around which the drawing bell forms the cup-shaped molding. Because of the diameter reduction already described, wrinkles can form on the edge. Therefore, such a Tiefziehtechnikzeng provides a so-called fold holder, which applies under spring force against the edge region. Here, the inside of the edge region lies on the fold holder and thus against the paint or film layer. It has been assumed in the art that the breaking of the material at the end of the stamping process, which is inevitable in particular on harder sheet metal, is the cause of the fraying layer.
- a spring device for a pleat holder of a drawing tool has become known with which the force of the pleat holder is reduced to the flange of the molding as the deep-drawing process progresses.
- the surface pressure between the fold holder and the molded article increases with increasing force on the fold holder with increasing force, because the surface of the edge region of the molding cooperating with the fold holder becomes progressively smaller.
- the surface pressure should be kept approximately the same in the known case.
- EP-A-0 595 417 For example, there has been known a drawing tool for deep drawing of blanks, comprising a pulling bell, a pulling core, a fold holder or a pneumatic spring which applies a spring force to the fold holder.
- the invention has for its object to provide an apparatus for deep drawing of flat blanks to cup-shaped, flangeless moldings, wherein the blanks are stamped from painted or sheet material coated with sheet material to create, in which the formation of enamel hairs and similar phenomena is avoided.
- the spring force on the fold holder is reduced spontaneously to essentially zero.
- the device according to the invention is based on the knowledge that during the blanking of the blanks from the sheet material lacquer or foil in the edge region is detached from the base material.
- the blanking of the blanks takes place either in advance or simultaneously with the deep drawing by the Tiefziehglocke accomplished the punching process.
- the pleat holder comes into contact with this detached edge region of the coating and causes no "chewing effect" at the moment in which the sheet to be drawn leaves the pleat holder. This causes in this way a more or less strong destruction of this detached edge region, which leads to the formation of paint hair already mentioned several times.
- the spring force on the pen holder is made substantially zero, and indeed within a very short time, in e.g. Milliseconds.
- the time at which the spring force is eliminated at the fold holder will be determined by the position of the fold holder or the bell. It is understood that this position depends on the geometry of the molded article to be produced.
- the spring force at the pleat holder by a pneumatic force, for example by a gas cushion closed by a piston, which in turn abuts the pleat holder via suitable force transfer means.
- the gas cushion is vented to the atmosphere when the spring force is to be eliminated.
- the spring force is successively reduced during the drawing process to achieve approximately constant surface pressure between the fold holder and edge molding.
- the spring force is allowed to increase linearly during the drawing process until spontaneous omission. This is automatically the case when the volume of a gas cushion during the drawing process is continuously reduced.
- the surface pressures are increased during the drawing process, but this partially compensates for the phenomenon that with increasing deformation of the edge region of this thicker and thus a higher spring force is required to counteract the formation of wrinkles.
- the pneumatic spring is formed by a gas volume in a chamber which is closed by a piston.
- the piston in turn acts via force transfer elements on the pleat holder, and the chamber is associated with a vent valve, which is actuated when the piston has reached a predetermined lower position, whereby the chamber is vented abruptly.
- the vent valve, a rod or a lever may be assigned, which is arranged in the chamber and actuated by the piston.
- a pressure source is provided which is connectable via a vent valve with the chamber.
- a control device actuates the vent valve after completion of the drawing process. As a result, the piston and the pleat holder are automatically adjusted to an upper position and are ready for the next drawing process.
- a not necessarily circular blank 10 in FIG. 1 consists of a base material 12 and a coating 14.
- the base material is for example made of steel or aluminum sheet.
- the coating 14 is a paint, a plastic film or the like.
- At 16 it is shown how the coating on the edge of the blank has detached from the base material 12. Such a process occurs during the blanking of the blank 10 from the coated sheet material.
- thermoforming tool after FIG. 2 has a cylindrical pulling core 18, for example, a cylindrical annular bell 20 and an annular disk-shaped fold holder 22.
- a cylindrical pulling core 18 is stationary, for example, while the pulling bell 20 by means of a suitable Pressing device, for example, a plunger of an eccentric press is coupled.
- the pleat holder 22 is in contact at the bottom with power transmission elements 24, which are part of a spring device.
- the force acting on the force transmission elements 24 spring forces are in FIG. 2 indicated at 26.
- FIG. 2 is indicated how the blank 10 is deep-drawn by the edge region by means of the drawing bell 20 is increasingly formed around the draw core 18 around.
- the fold holder 22 abuts against the "inside" of the molding and prevents the formation of wrinkles in the edge region because of the reduction in the diameter of the material. Structure and function of such a drawing tool are well known.
- FIG. 3 are the power transmission elements 24 after FIG. 2 can be seen, which cooperate with a piston 28 which sits sealed in a cylindrical chamber 30.
- the chamber 30 is filled with gas, for example air, preferably under a predetermined pressure. If the fold holder 22 after FIG. 2 moves downward during the drawing operation, the piston 28 moves into the chamber 30 and compresses the gas cushion, whereby the spring force at the fold holder 22 increases approximately linearly.
- FIG. 4 indicated by a characteristic curve 32, in which the spring force is indicated as a function of the travel of the piston 28 and the fold holder 22.
- a characteristic 34 would be obtained if - as in the prior art mentioned above - the spring force would be reduced continuously as the volume displacement in the chamber 30 progresses.
- FIG. 3 is indicated that the bottom of the chamber at 36 has an opening which is normally closed by a valve disc 38 which is biased by a spring 40 in the closed position.
- the valve plate 38 is provided with an actuating rod 42 which projects into the chamber 30, approximately perpendicular to the extension of the piston 28. Reaches the piston 28, the rod 42, the valve 38 is opened, and the air in the chamber 30 can relax abruptly, so that within milliseconds the spring force 26 is eliminated at the fold holder 22.
- the rod is dimensioned to be actuated by the piston 28 when the squeeze-holder (s) 22 are immediately before their final position during the drawing operation.
- the chamber 30 is connected via a connection 44 to a pressure source 46 via a valve 48.
- the valve 48 is actuated by a control device 50 which receives on the one hand via a pressure gauge 52, a pressure signal corresponding to the pressure in the chamber 30, and further receives a further signal above 54, which indicates when the drawing process is completed and the pulling bell 20th is moved back to the starting position.
- the valve 48 is opened so that the pressure source 46, the chamber 30 can refill with gas predetermined pressure.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07856204T PL2125264T3 (pl) | 2007-02-01 | 2007-11-21 | Sposób i urządzenie do głębokiego ciągnienia półfabrykatów z materiału blaszanego w wytłoczki pozbawione kołnierza |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007005011A DE102007005011B4 (de) | 2007-02-01 | 2007-02-01 | Verfahren und Ziehwerkzeug zum Tiefziehen von Rohlingen aus Blechmaterial zu flanschlosen Formlingen |
PCT/EP2007/010053 WO2008092486A1 (de) | 2007-02-01 | 2007-11-21 | Verfahren und vorrichtung zum tiefziehen von rohlingen aus blechmaterial zu flanschlosen formlingen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2125264A1 EP2125264A1 (de) | 2009-12-02 |
EP2125264B1 true EP2125264B1 (de) | 2010-07-21 |
Family
ID=39149212
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07856204A Active EP2125264B1 (de) | 2007-02-01 | 2007-11-21 | Verfahren und vorrichtung zum tiefziehen von rohlingen aus blechmaterial zu flanschlosen formlingen |
Country Status (16)
Country | Link |
---|---|
US (1) | US9283611B2 (ru) |
EP (1) | EP2125264B1 (ru) |
JP (1) | JP5141921B2 (ru) |
CN (1) | CN101678428B (ru) |
AT (1) | ATE474677T1 (ru) |
AU (1) | AU2007345439B2 (ru) |
BR (1) | BRPI0721214B1 (ru) |
CA (1) | CA2676966C (ru) |
DE (2) | DE102007005011B4 (ru) |
DK (1) | DK2125264T3 (ru) |
ES (1) | ES2345298T3 (ru) |
MX (1) | MX2009008098A (ru) |
PL (1) | PL2125264T3 (ru) |
PT (1) | PT2125264E (ru) |
RU (1) | RU2448799C2 (ru) |
WO (1) | WO2008092486A1 (ru) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017025181A1 (de) * | 2015-08-12 | 2017-02-16 | Rainer Naroska Verpackungsmaschinen Gmbh & Co. Kg | Tiefziehwerkzeug und tiefziehverfahren zum tiefziehen von rohlingen |
DE102017118559A1 (de) | 2017-08-15 | 2019-02-21 | Neoform Flensburg Gmbh & Co. Kg | Tiefziehwerkzeug zum Tiefziehen von Rohlingen |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007005011B4 (de) * | 2007-02-01 | 2012-09-06 | Saeta Gmbh & Co. Kg | Verfahren und Ziehwerkzeug zum Tiefziehen von Rohlingen aus Blechmaterial zu flanschlosen Formlingen |
ITMC20080229A1 (it) * | 2008-12-22 | 2010-06-23 | Beltrani Alfio | Procedimento per la lavorazione di lastre metalliche, al fine di ottenere manufatti bombati e verniciati. |
JP6289370B2 (ja) * | 2011-08-19 | 2018-03-07 | スリーエム イノベイティブ プロパティズ カンパニー | 塗膜積層シートメタルの成形方法、及びそれを用いて作製する物品 |
WO2015002077A1 (ja) * | 2013-07-03 | 2015-01-08 | 新日鐵住金株式会社 | プレス成形装置およびプレス成形方法 |
CN103978085B (zh) * | 2014-04-08 | 2016-01-20 | 江门市新会区同达化工机械制造有限公司 | 一种冲压成形方法 |
DE102016104375A1 (de) * | 2016-03-10 | 2017-09-14 | Pester Pac Automation Gmbh | Vorrichtung und Verfahren zum Betrieb der Vorrichtung |
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US1431175A (en) * | 1919-05-08 | 1922-10-10 | Said Ogden | Metal-working machine |
US2300162A (en) * | 1938-05-13 | 1942-10-27 | Dominion Eng Works Ltd | Hydraulic press |
SU80681A1 (ru) * | 1949-04-20 | 1949-11-30 | В.Е. Недорезов | Выт жной штамп |
US3286496A (en) * | 1961-07-07 | 1966-11-22 | Siemens Elektrogeraete Gmbh | Apparatus for hydraulic deep-drawing of sheet metal |
US3202411A (en) * | 1963-10-11 | 1965-08-24 | Elmer F Heiser | Fluid spring system |
US3435653A (en) * | 1966-01-21 | 1969-04-01 | Nat Dairy Prod Corp | Forming method and apparatus |
US3908429A (en) * | 1974-01-21 | 1975-09-30 | Mts System Corp | Hydraulic servo valve controlled cupping press |
NL181914C (nl) * | 1977-07-05 | 1900-01-01 | Toyo Seikan Kaisha Ltd | Inrichting voor het vervaardigen van getrokken voorwerpen. |
US4214471A (en) * | 1978-02-13 | 1980-07-29 | Redicon Corporation | Triple action container drawing and redrawing apparatus |
WO1980001253A1 (en) * | 1978-12-21 | 1980-06-26 | E Antonov | Method of making hollow articles by deep-drawing and press for implementing that method |
JPS5737599U (ru) * | 1980-08-13 | 1982-02-27 | ||
EP0173755B1 (de) * | 1984-06-29 | 1989-02-01 | L. SCHULER GmbH | Zieheinrichtung in einer Presse |
US5209099A (en) * | 1985-03-15 | 1993-05-11 | Weirton Steel Corporation | Draw-process methods, systems and tooling for fabricating one-piece can bodies |
JPS6395699U (ru) * | 1986-12-10 | 1988-06-20 | ||
WO1992007711A1 (fr) * | 1990-11-02 | 1992-05-14 | Kabushiki Kaisha Komatsu Seisakusho | Dispositif de coussin de serre-flan d'une presse |
JP2513379B2 (ja) * | 1991-10-02 | 1996-07-03 | 東洋製罐株式会社 | 有機被覆金属材の絞り成形法 |
DE4230716B4 (de) * | 1992-09-14 | 2007-06-28 | Manfred Tries | Folgesteueranordnung für zwei doppeltwirkende Druckzylinder |
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RU2149728C1 (ru) * | 1998-07-06 | 2000-05-27 | Открытое акционерное общество "АВТОВАЗ" | Способ вытяжки разнотолщинной сварной листовой заготовки и штамп для его реализации |
US5970775A (en) * | 1998-08-11 | 1999-10-26 | Can Industry Products, Inc. | Method and apparatus for forming cup-shaped container bodies |
DE19954310B4 (de) | 1999-11-11 | 2007-01-18 | Thoms, Volker, Prof.Dr. | Verfahren zum schnellen Regeln von Ziehvorgängen in Pressen und hierzu geeignete Ziehpresse |
AR027371A1 (es) * | 2000-02-10 | 2003-03-26 | Envases Uk Ltd | Deformacion de cuerpos de pared delgada |
JP2002224897A (ja) * | 2001-02-02 | 2002-08-13 | Komatsu Ltd | ダイクッション装置 |
DE10341224A1 (de) * | 2003-09-04 | 2005-04-07 | Maiko Engineering Gmbh | Tiefziehverfahren |
ITPD20050138A1 (it) * | 2005-05-17 | 2006-11-18 | Special Springs Srl | Attrezzatura per il bloccaggio di un foglio di lamiera atto ad essere sagomato in una pressa |
JP2007007716A (ja) * | 2005-07-04 | 2007-01-18 | Fanuc Ltd | ダイクッション機構の衝突判定装置および衝突判定システム |
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DE102007005011B4 (de) * | 2007-02-01 | 2012-09-06 | Saeta Gmbh & Co. Kg | Verfahren und Ziehwerkzeug zum Tiefziehen von Rohlingen aus Blechmaterial zu flanschlosen Formlingen |
JP5466834B2 (ja) * | 2008-05-22 | 2014-04-09 | 株式会社小松製作所 | ダイクッション装置 |
-
2007
- 2007-02-01 DE DE102007005011A patent/DE102007005011B4/de active Active
- 2007-11-11 US US12/525,261 patent/US9283611B2/en active Active - Reinstated
- 2007-11-21 PT PT07856204T patent/PT2125264E/pt unknown
- 2007-11-21 ES ES07856204T patent/ES2345298T3/es active Active
- 2007-11-21 WO PCT/EP2007/010053 patent/WO2008092486A1/de active Application Filing
- 2007-11-21 BR BRPI0721214-3A patent/BRPI0721214B1/pt active IP Right Grant
- 2007-11-21 RU RU2009132665/02A patent/RU2448799C2/ru active
- 2007-11-21 EP EP07856204A patent/EP2125264B1/de active Active
- 2007-11-21 MX MX2009008098A patent/MX2009008098A/es active IP Right Grant
- 2007-11-21 DE DE502007004524T patent/DE502007004524D1/de active Active
- 2007-11-21 DK DK07856204.8T patent/DK2125264T3/da active
- 2007-11-21 CA CA2676966A patent/CA2676966C/en active Active
- 2007-11-21 PL PL07856204T patent/PL2125264T3/pl unknown
- 2007-11-21 AT AT07856204T patent/ATE474677T1/de active
- 2007-11-21 JP JP2009547539A patent/JP5141921B2/ja not_active Expired - Fee Related
- 2007-11-21 AU AU2007345439A patent/AU2007345439B2/en active Active
- 2007-11-21 CN CN2007800507584A patent/CN101678428B/zh active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017025181A1 (de) * | 2015-08-12 | 2017-02-16 | Rainer Naroska Verpackungsmaschinen Gmbh & Co. Kg | Tiefziehwerkzeug und tiefziehverfahren zum tiefziehen von rohlingen |
DE102015113267A1 (de) | 2015-08-12 | 2017-02-16 | Rainer Naroska Verpackungsmaschinen Gmbh & Co. Kg | Tiefziehwerkzeug zum Tiefziehen von Rohlingen |
US11318518B2 (en) | 2015-08-12 | 2022-05-03 | Rainer Naroska Engineering Gmbh | Deep drawing tool and deep drawing process for deep drawing blanks |
DE102017118559A1 (de) | 2017-08-15 | 2019-02-21 | Neoform Flensburg Gmbh & Co. Kg | Tiefziehwerkzeug zum Tiefziehen von Rohlingen |
WO2019034386A1 (de) | 2017-08-15 | 2019-02-21 | Neoform Flensburg Gmbh & Co. Kg | Tiefziehwerkzeug und verfahren zum tiefziehen von rohlingen |
Also Published As
Publication number | Publication date |
---|---|
CA2676966A1 (en) | 2008-08-07 |
WO2008092486A1 (de) | 2008-08-07 |
BRPI0721214A2 (pt) | 2014-03-18 |
CN101678428A (zh) | 2010-03-24 |
RU2448799C2 (ru) | 2012-04-27 |
CN101678428B (zh) | 2012-05-30 |
ES2345298T3 (es) | 2010-09-20 |
PT2125264E (pt) | 2010-08-02 |
DK2125264T3 (da) | 2010-11-15 |
JP2010517778A (ja) | 2010-05-27 |
PL2125264T3 (pl) | 2010-12-31 |
AU2007345439A1 (en) | 2008-08-07 |
AU2007345439B2 (en) | 2014-09-04 |
RU2009132665A (ru) | 2011-03-10 |
US20100139357A1 (en) | 2010-06-10 |
DE502007004524D1 (de) | 2010-09-02 |
EP2125264A1 (de) | 2009-12-02 |
CA2676966C (en) | 2012-05-22 |
US9283611B2 (en) | 2016-03-15 |
ATE474677T1 (de) | 2010-08-15 |
BRPI0721214B1 (pt) | 2019-04-30 |
DE102007005011B4 (de) | 2012-09-06 |
DE102007005011A1 (de) | 2008-08-14 |
JP5141921B2 (ja) | 2013-02-13 |
MX2009008098A (es) | 2009-12-14 |
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