EP1964956B1 - Support de tufting léger et très résistant et son procédé de fabrication - Google Patents

Support de tufting léger et très résistant et son procédé de fabrication Download PDF

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Publication number
EP1964956B1
EP1964956B1 EP20070002061 EP07002061A EP1964956B1 EP 1964956 B1 EP1964956 B1 EP 1964956B1 EP 20070002061 EP20070002061 EP 20070002061 EP 07002061 A EP07002061 A EP 07002061A EP 1964956 B1 EP1964956 B1 EP 1964956B1
Authority
EP
European Patent Office
Prior art keywords
binder
low
melting
strength lightweight
base according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20070002061
Other languages
German (de)
English (en)
Other versions
EP1964956A1 (fr
Inventor
Ivo Ruzek
Ararad Dr. Emirze
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AT07002061T priority Critical patent/ATE475735T1/de
Application filed by Individual filed Critical Individual
Priority to EP20070002061 priority patent/EP1964956B1/fr
Priority to DE200750004553 priority patent/DE502007004553D1/de
Priority to CA002676824A priority patent/CA2676824A1/fr
Priority to MX2009008049A priority patent/MX2009008049A/es
Priority to US12/525,163 priority patent/US20100104796A1/en
Priority to AU2008210021A priority patent/AU2008210021A1/en
Priority to JP2009547575A priority patent/JP2010516918A/ja
Priority to CN200880003709XA priority patent/CN101636533B/zh
Priority to RU2009132494A priority patent/RU2429318C2/ru
Priority to PCT/EP2008/000457 priority patent/WO2008092586A2/fr
Priority to TW97102594A priority patent/TWI357943B/zh
Priority to MX2009008044A priority patent/MX2009008044A/es
Priority to RU2009132538A priority patent/RU2415208C1/ru
Priority to US12/525,148 priority patent/US9458558B2/en
Priority to CN2008800036913A priority patent/CN101641470B/zh
Priority to PCT/EP2008/000767 priority patent/WO2008092689A2/fr
Priority to CA2676830A priority patent/CA2676830C/fr
Priority to EP08715677.4A priority patent/EP2115201B1/fr
Priority to AU2008209942A priority patent/AU2008209942B2/en
Priority to IN5023CHN2009 priority patent/IN266809B/en
Priority to JP2009547603A priority patent/JP5384370B2/ja
Publication of EP1964956A1 publication Critical patent/EP1964956A1/fr
Application granted granted Critical
Publication of EP1964956B1 publication Critical patent/EP1964956B1/fr
Priority to US15/267,227 priority patent/US10400373B2/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/08—Melt spinning methods
    • D01D5/098—Melt spinning methods with simultaneous stretching
    • D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D04H3/011—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23979—Particular backing structure or composition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/681—Spun-bonded nonwoven fabric

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Carpets (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Laminated Bodies (AREA)

Claims (15)

  1. Support de touffetage léger et hautement résistant, à base de tissu non-tissé, notamment pour une utilisation en tant qu'endos de tapis primaire ou secondaire, comprenant au moins une couche de filaments synthétiques filés en fusion, qui sont solidifiés au moyen de jets d'eau riches en énergie, caractérisé en ce qu'il contient une petite quantité d'un liant activable thermiquement, qui est appliqué sur la couche de filaments filés en fusion sous la forme d'au moins une couche mince.
  2. Support de touffetage léger et hautement résistant selon la revendication 1, caractérisé en ce qu'il est formé par un système tricouche, la couche intermédiaire étant constituée de liant et les deux couches externes de filaments synthétiques.
  3. Support de touffetage léger et hautement résistant selon la revendication 1 ou 2, caractérisé en ce que le liant comprend un polymère thermoplastique à point de fusion bas.
  4. Support de touffetage léger et hautement résistant selon la revendication 3, caractérisé en ce que le polymère thermoplastique à point de fusion bas présente une température de fusion située au moins 10 °C, de préférence au moins 20 °C, en dessous de celle des filaments synthétiques.
  5. Support de touffetage léger et hautement résistant selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les filaments synthétiques présentent un titrage de 0,7 à 6,0 dtex, de préférence de 1,0 à 4,0 dtex.
  6. Support de touffetage léger et hautement résistant selon l'une quelconque des revendications 1 à 5, caractérisé en ce que les filaments synthétiques comprennent un polyester, notamment le polyéthylène téréphtalate, et/ou une polyoléfine, notamment le polypropylène.
  7. Support de touffetage léger et hautement résistant selon au moins l'une quelconque des revendications 1 à 6, caractérisé en ce que le polymère de point de fusion bas est essentiellement constitué de polyéthylène, d'un copolymère contenant une proportion importante de polyéthylène, de polypropylène, d'un copolymère contenant une proportion importante de polypropylène, d'un copolyester, d'un polyamide et/ou d'un copolyamide.
  8. Support de touffetage léger et hautement résistant selon au moins l'une quelconque des revendications 1 à 7, caractérisé en ce que le polymère de point de fusion bas représente une proportion en poids inférieure à 7 %, de préférence comprise entre 1,5 et 5 %, par rapport au poids total du support de touffetage.
  9. Support de touffetage léger et hautement résistant selon au moins l'une quelconque des revendications 1 à 8, caractérisé en ce que le polymère de point de fusion bas se présente sous la forme de fibres ou fibrilles, notamment filées ou soufflées en fusion.
  10. Support de touffetage léger et hautement résistant selon la revendication 9, caractérisé en ce que les fibres sont des fibres bicomposantes, le composant de point de fusion bas étant le liant activable thermiquement.
  11. Procédé de fabrication d'un support de touffetage léger et hautement résistant selon au moins l'une quelconque des revendications 1 à 10, caractérisé par les étapes suivantes :
    a) le dépôt d'au moins une couche de filaments synthétiques par un procédé de filage direct ;
    b) l'application d'au moins une couche mince d'un liant activable thermiquement ;
    c) la solidification des filaments non-tissés et la répartition du liant au moyen de jets d'eau haute pression riches en énergie ;
    d) le séchage ;
    e) le traitement thermique pour l'activation du liant.
  12. Procédé selon la revendication 11, caractérisé en ce que le séchage et l'activation thermique ont lieu en une étape de procédé.
  13. Procédé selon la revendication 11 ou 12, caractérisé en ce que la solidification par jets d'eau est ajustée de manière à obtenir une résistance longitudinale spécifique d'au moins 4,3 N/5 cm par g/m2 de grammage et un module initial spécifique dans la direction longitudinale, mesuré en tant que tension à un allongement de 5 %, d'au moins 0,45 g/5 cm par g/m2 de grammage.
  14. Procédé selon au moins l'une quelconque des revendications 11 à 13, caractérisé en ce que les fibres ou fibrilles sont appliquées en utilisant un procédé de formation par voie pneumatique ou de soufflage en fusion.
  15. Utilisation d'un support de touffetage léger et hautement résistant selon l'une quelconque des revendications 1 à 10 pour la fabrication de tapis déformables tridimensionnellement, notamment pour des applications intérieures d'automobiles.
EP20070002061 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication Not-in-force EP1964956B1 (fr)

Priority Applications (23)

Application Number Priority Date Filing Date Title
EP20070002061 EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication
DE200750004553 DE502007004553D1 (de) 2007-01-31 2007-01-31 Hochfester leichter Tuftingträger und Verfahren zu seiner Herstellung
AT07002061T ATE475735T1 (de) 2007-01-31 2007-01-31 Hochfester leichter tuftingträger und verfahren zu seiner herstellung
MX2009008049A MX2009008049A (es) 2007-01-31 2008-01-22 Soporte de felpa ligero, altamente resistente, y metodo para producirlo.
CA002676824A CA2676824A1 (fr) 2007-01-31 2008-01-22 Support de tuftage leger, tres resistant et procede de fabrication
US12/525,163 US20100104796A1 (en) 2007-01-31 2008-01-22 High-strength lightweight tufted backing and method for the production thereof
AU2008210021A AU2008210021A1 (en) 2007-01-31 2008-01-22 Light high-strength tuft backing and method for producing the same
JP2009547575A JP2010516918A (ja) 2007-01-31 2008-01-22 高強度で軽量のタフティング基布及びその製造方法
CN200880003709XA CN101636533B (zh) 2007-01-31 2008-01-22 高强力且轻的簇绒基布以及用于其制造的方法
RU2009132494A RU2429318C2 (ru) 2007-01-31 2008-01-22 Высокопрочная легкая прошивная основа для тафтинга и способ ее получения
PCT/EP2008/000457 WO2008092586A2 (fr) 2007-01-31 2008-01-22 Support de tuftage léger, très résistant et procédé de fabrication
TW97102594A TWI357943B (en) 2007-01-31 2008-01-24 High resistant light tufting carrier and process f
MX2009008044A MX2009008044A (es) 2007-01-31 2008-01-31 Tela no tejida ligera, altamente resistente, de velo no tejido, metodo para la produccion y uso de esta.
US12/525,148 US9458558B2 (en) 2007-01-31 2008-01-31 High-strength lightweight non-woven fabric made of spunbonded non-woven, method for the production thereof and use thereof
CN2008800036913A CN101641470B (zh) 2007-01-31 2008-01-31 由纺粘型无纺织物制成的无纺织物及其制造方法和应用
PCT/EP2008/000767 WO2008092689A2 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation
CA2676830A CA2676830C (fr) 2007-01-31 2008-01-31 Etoffe nappee legere, tres resistante, composee de non-tisse, procede de fabrication et utilisation
EP08715677.4A EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation
RU2009132538A RU2415208C1 (ru) 2007-01-31 2008-01-31 Высокопрочное легкое нетканое полотно из фильерного нетканого материала, способ его получения и его применение
IN5023CHN2009 IN266809B (fr) 2007-01-31 2008-01-31
JP2009547603A JP5384370B2 (ja) 2007-01-31 2008-01-31 スパンボンド不織布からなる高強度で軽量の不織布材料、その製造方法及びその使用
AU2008209942A AU2008209942B2 (en) 2007-01-31 2008-01-31 High-strength, light non-woven of spunbonded non-woven, method for the production and use thereof
US15/267,227 US10400373B2 (en) 2007-01-31 2016-09-16 High-strength lightweight non-woven fabric made of spunbonded non-woven, method for the production thereof and use thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20070002061 EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication

Publications (2)

Publication Number Publication Date
EP1964956A1 EP1964956A1 (fr) 2008-09-03
EP1964956B1 true EP1964956B1 (fr) 2010-07-28

Family

ID=39126639

Family Applications (2)

Application Number Title Priority Date Filing Date
EP20070002061 Not-in-force EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication
EP08715677.4A Active EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP08715677.4A Active EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Country Status (13)

Country Link
US (3) US20100104796A1 (fr)
EP (2) EP1964956B1 (fr)
JP (2) JP2010516918A (fr)
CN (2) CN101636533B (fr)
AT (1) ATE475735T1 (fr)
AU (2) AU2008210021A1 (fr)
CA (2) CA2676824A1 (fr)
DE (1) DE502007004553D1 (fr)
IN (1) IN266809B (fr)
MX (2) MX2009008049A (fr)
RU (2) RU2429318C2 (fr)
TW (1) TWI357943B (fr)
WO (2) WO2008092586A2 (fr)

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EP1964956B1 (fr) 2007-01-31 2010-07-28 Ivo Ruzek Support de tufting léger et très résistant et son procédé de fabrication
DE102007020818B3 (de) * 2007-05-02 2009-01-02 Carl Freudenberg Kg Verfahren zur Herstellung eines verformbaren Tuftprodukts
CN103732262B (zh) * 2011-07-22 2016-06-22 佐贝尔控股有限公司 用于蒸发挥发性物质的装置
CN104662223B (zh) * 2012-07-26 2018-03-02 洛博纳有限公司 地毯基底布和包括地毯基底布的簇绒地毯
US10538032B2 (en) * 2014-11-03 2020-01-21 Hewlett-Packard Development Company, L.P. Thermally decomposing material for three-dimensional printing
EP3601656B1 (fr) * 2017-03-28 2023-06-28 MANN+HUMMEL GmbH Matériau non-tissé voie fondue, objet comprenant un matériau non-tissé voie fondue, média filtrant, élément filtrant et leur utilisation
CN108796830A (zh) * 2018-06-04 2018-11-13 大连华阳新材料科技股份有限公司 一种纺粘热轧非织造布狭缝牵伸生产方法

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DE102005015550C5 (de) * 2005-04-04 2013-02-07 Carl Freudenberg Kg Verwendung eines thermisch gebundenen Vliesstoffs
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EP1964956B1 (fr) 2007-01-31 2010-07-28 Ivo Ruzek Support de tufting léger et très résistant et son procédé de fabrication

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Publication number Publication date
US10400373B2 (en) 2019-09-03
US20100035502A1 (en) 2010-02-11
MX2009008044A (es) 2009-12-01
US20170002487A1 (en) 2017-01-05
IN266809B (fr) 2015-06-03
WO2008092586A3 (fr) 2008-10-09
WO2008092689A3 (fr) 2008-10-02
AU2008209942A1 (en) 2008-08-07
CA2676830C (fr) 2013-12-31
JP2010516918A (ja) 2010-05-20
CN101636533B (zh) 2012-04-04
TWI357943B (en) 2012-02-11
MX2009008049A (es) 2009-11-18
DE502007004553D1 (de) 2010-09-09
TW200912072A (en) 2009-03-16
ATE475735T1 (de) 2010-08-15
RU2429318C2 (ru) 2011-09-20
RU2009132494A (ru) 2011-03-10
WO2008092689A2 (fr) 2008-08-07
EP1964956A1 (fr) 2008-09-03
JP2010516919A (ja) 2010-05-20
US9458558B2 (en) 2016-10-04
WO2008092586A2 (fr) 2008-08-07
AU2008210021A1 (en) 2008-08-07
CA2676824A1 (fr) 2008-08-07
CN101641470B (zh) 2013-07-10
US20100104796A1 (en) 2010-04-29
EP2115201A2 (fr) 2009-11-11
CN101641470A (zh) 2010-02-03
EP2115201B1 (fr) 2014-05-07
AU2008209942B2 (en) 2011-06-23
CA2676830A1 (fr) 2008-08-07
JP5384370B2 (ja) 2014-01-08
CN101636533A (zh) 2010-01-27
RU2415208C1 (ru) 2011-03-27

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