EP2115201A2 - Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation - Google Patents

Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Info

Publication number
EP2115201A2
EP2115201A2 EP08715677A EP08715677A EP2115201A2 EP 2115201 A2 EP2115201 A2 EP 2115201A2 EP 08715677 A EP08715677 A EP 08715677A EP 08715677 A EP08715677 A EP 08715677A EP 2115201 A2 EP2115201 A2 EP 2115201A2
Authority
EP
European Patent Office
Prior art keywords
nonwoven fabric
low
melting
binder
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08715677A
Other languages
German (de)
English (en)
Other versions
EP2115201B1 (fr
Inventor
Ararad Emirze
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ruzek Ivo
Original Assignee
Ruzek Ivo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ruzek Ivo filed Critical Ruzek Ivo
Priority to EP08715677.4A priority Critical patent/EP2115201B1/fr
Publication of EP2115201A2 publication Critical patent/EP2115201A2/fr
Application granted granted Critical
Publication of EP2115201B1 publication Critical patent/EP2115201B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/08—Melt spinning methods
    • D01D5/098—Melt spinning methods with simultaneous stretching
    • D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D04H3/011—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23979—Particular backing structure or composition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/681—Spun-bonded nonwoven fabric

Definitions

  • High-strength lightweight spun-bonded nonwoven fabric process for its production and its use
  • the invention relates to a high-strength lightweight nonwoven fabric made of spunbonded nonwoven, which comprises at least one layer of melt-spun synthetic filaments which are solidified by means of high-energy water jets. Furthermore, the invention relates to a method for producing such a nonwoven fabric and its use.
  • the object of the invention is to provide a high-strength, lightweight nonwoven fabric made of spunbonded fabric, which is characterized not only by a high strength but also by a high initial modulus.
  • a high initial modulus reduces the susceptibility to initial distortion and the resulting spread in the usual industrial processing steps.
  • BEST ⁇ TBGUNGSKOPIE in a high-tenacity spunbond nonwoven fabric comprising at least one layer of melt-spun synthetic filaments solidified by high-energy water jets, it is provided that it contains a thermally activatable binder which is in the form of at least one thin layer made of melt-spun filaments.
  • the initial compliance manifests on a force-strain diagram as a low initial modulus.
  • a longitudinal distortion associated with a corresponding width entry This complicates or sometimes even prevents the use of such spun-bonded spunbond web e.
  • This high number of fine spunbond filaments bonded together by the above-mentioned additional bonding points contributes to the nonwoven fabric having high modulus values and dimensional stability which is sufficient for further processing.
  • no additional measures for dimensional stabilization such as, for example, a tension control, are necessary during further processing. It is believed that this effect u. a. is also due to the fact that a part of the binder is carried by the high-energy water jets even into the deeper layers of the nonwoven layer into and forms binding points there.
  • a nonwoven fabric according to the invention may be composed of one or else several layers of spunbonded fabric and binder. It is also possible to provide other additional layers as far as they are meaningful for the respective application.
  • low-melting thermoplastic polymers are suitable as binders, preference being given to those thermoplastic polymers whose melting temperature is sufficiently lower than that of the spun-bonded nonwoven filaments is.
  • the melting temperature should be at least 10 0 C, more preferably at least 20 0 C below the melting temperature of the spunbond filaments so that they are not damaged during thermal activation.
  • the low-melting thermoplastic polymers preferably also have a broad softening range. This has the advantage that the thermoplastic polymer used as a binder can be activated even at lower temperatures than at its effective melting point. From the technological point of view, that needs
  • Binders not necessarily to be fully fused, but it is sufficient that it is sufficiently softened and thus adheres to the filaments to be bound. In this way, one can adjust the degree of bonding between the spunbond filaments and the binder in the activation phase.
  • the low-melting thermoplastic polymer preferably consists essentially of a polyolefin, in particular polyethylene, a copolymer comprising a substantial proportion of polyethylene, polypropylene, a copolymer comprising a substantial proportion of polypropylene, a copolyester, in particular polypropylene terephthalate and / or polybutylene terephthalate, of a polyamide and / or a copolyamide.
  • the weight proportion of the low-melting polymer based on the total weight of the nonwoven fabric is preferably greater than or equal to 7%. If the proportion of hot melt adhesive is too low, the initial module gain will be too low and may not be sufficient for future use.
  • the weight fraction is preferably between 9 and 15% by weight. When exceeding 15% by weight, the negative influence of the excessive number of strong adhesive bonds on the tear propagation resistance may possibly prevail.
  • the low-melting polymer may be in the form of fibers or fibrils, for example.
  • biko fibers can be used as fibers, the low-melting component being the thermally activatable binder.
  • the present invention enables the use of low denier filaments of spunbonded filaments. Even with low basis weights this good strength and sufficient coverage is achieved.
  • the fiber titer is between 0.7 and 6 dtex. Fibers with a titer between 1 and 4 dtex have the particular advantage that they ensure both good surface coverage at medium basis weights and have sufficient overall strengths.
  • a nonwoven fabric according to the invention preferably comprises filaments of polyester, in particular polyethylene terephthalate, and / or of a polyolefin, in particular polypropylene. These materials are particularly suitable because they are made from bulk raw materials that are available everywhere in sufficient quantity and quality. Both polyester and polypropylene are well known in fiber and nonwoven fabric manufacture for their utility. In order to meet specific requirements of technical nonwovens, such as high initial modulus and / or stiffness and / or UV resistance and / or alkali resistance, it is possible to use as matrix fiber polymer in addition to PET (polyethylene terephthalate) also PEN (polyethylene naphthalate) and / or copolymers and / or or mixtures v. Insert PET and PEN.
  • PEN Compared to PET, PEN is characterized by a higher melting point (about + 18 ° C) and a higher glass transition temperature (about + 45 ° C).
  • a suitable process for producing a nonwoven fabric according to the invention comprises the process steps:
  • spunbonded nonwovens ie the spinning of synthetic filaments of various polymers, including polypropylene or polyester, as well as their storage to a random web on a carrier state of the art.
  • Large-scale facilities with widths of 5 m and more can be purchased from several companies. You can have one or more spin systems (spin bars) and set to the desired performance. Hydroentangling systems for hydroentanglement are also state of the art. Even such systems can be provided in large widths by several manufacturers. The same applies to dryers and winders.
  • the thermally activatable binder can be applied by various methods, e.g. B. by powder, even in the form of a dispersion.
  • the binder is applied in the form of fibers or fibrils by means of a meltblown or an airlaying process. These methods are known and widely described in the literature.
  • Meltblown and airlaying processes have the particular advantage that they can be combined as desired with spinning systems for spunbonded filaments.
  • the hydroentanglement should, as known from DE 198 21 848 C2, carried out so that a specific longitudinal strength of preferably 4.3 N / 5cm per g / m 2 of the basis weight and a starting modulus measured in the longitudinal direction as a stress at 5% elongation of at least 0.45 N / 5cm per g / m 2 basis weight. This ensures a sufficient strength of the spunbonded fabric and a sufficiently good distribution of the binder in the spunbonded layer.
  • activation is to be understood as the generation of binding points by means of the binder, for example by melting or melting a low-melting polymer used as a binder.
  • Both the drying and the thermal treatment for activation are to be carried out at temperatures which are so low that damage to the spunbonded filaments, for example by melting or melting, is reliably avoided.
  • the drying and the thermal activation of the binder preferably take place in one process step.
  • the drying temperature should be adjusted in the final phase to about the melting temperature of the low-melting polymer and optimized depending on the results.
  • the entire melting behavior of the binder is taken into account.
  • the nonwoven fabric according to the invention is suitable for applications in the technical field, in particular as a coating carrier, reinforcing or reinforcing material.
  • the experimental plant for the production of spunbonded nonwovens had a width of 1200 mm. It consisted of a spinneret extending across the entire width of the plant, two opposite and parallel to each other
  • the preconsolidated spunbonded web was unrolled on a test rig for hydroentanglement. With the aid of an airlaying system, a thin layer of short binder fibers was applied to its surface, and the two-layer sheet was subsequently treated with a variety of high-energy water jets, thereby hydroentangled and solidified. At the same time, the binder was distributed in the fabric. Subsequently, the consolidated nonwoven web was dried in a tumble dryer, with the temperature in the end zone of the dryer adjusted to activate the binder fibers and cause additional bonding.
  • a spunbonded nonwoven fabric was made of polypropylene.
  • a spinneret was used which had 5479 spinning holes over the width mentioned above.
  • the raw material used was polypropylene granules from Exxon Mobile (Achieve PP3155) with an MFI of 36.
  • the spinning temperature was 272 ° C.
  • the trigger gap had a width of 25 mm.
  • the production speed was set at 46 m / min.
  • the resulting spunbonded fabric had a basis weight of 70 g / m 2 .
  • a 16 g / m 2 layer of very short bicomponent fibers in sheath / core configuration was first applied by means of an airlaid web forming apparatus, in which the core was polypropylene and the sheath was polyethylene. The weight ratio of the components was 50/50%. Thereafter, the spunbond was subjected to hydroentanglement. The consolidation was carried out with the help of 6 beams, which alternately acted from both sides.
  • the water pressure used was set as follows:
  • the short fibers were extensively drawn into the spunbonded fabric so that they did not form a pure surface layer.
  • the spunbonded nonwoven thus consolidated had the following mechanical values at a basis weight of 86 g / m 2:
  • the specific longitudinal strength was 5.95 N / 5 cm per g / m 2 and the specific secant modulus at 5% elongation was 0.65 N / 5 cm per g / m 2.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the short binder fibers were largely incorporated into the spunbonded fabric so that they did not form a clean surface layer.
  • the jetted spunbond fabric was dried in a tumble dryer. In the last zone, the air temperature was adjusted to 123 ° C, so that the polyethylene was easily fused and formed thermal bonds.
  • the spunbonded nonwoven thus consolidated had the following mechanical properties at a basis weight of 87 g / m 2:
  • the specific longitudinal strength was 6.09 N / 5 cm per g / m 2 and the specific secant modulus at 5% elongation was 0.68 N / 5 cm per g / m 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Carpets (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Laminated Bodies (AREA)
EP08715677.4A 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation Active EP2115201B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08715677.4A EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP20070002061 EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication
PCT/EP2008/000767 WO2008092689A2 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation
EP08715677.4A EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Publications (2)

Publication Number Publication Date
EP2115201A2 true EP2115201A2 (fr) 2009-11-11
EP2115201B1 EP2115201B1 (fr) 2014-05-07

Family

ID=39126639

Family Applications (2)

Application Number Title Priority Date Filing Date
EP20070002061 Not-in-force EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication
EP08715677.4A Active EP2115201B1 (fr) 2007-01-31 2008-01-31 Étoffe nappée légère, très résistante, composée de non-tissé, procédé de fabrication et utilisation

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP20070002061 Not-in-force EP1964956B1 (fr) 2007-01-31 2007-01-31 Support de tufting léger et très résistant et son procédé de fabrication

Country Status (13)

Country Link
US (3) US20100104796A1 (fr)
EP (2) EP1964956B1 (fr)
JP (2) JP2010516918A (fr)
CN (2) CN101636533B (fr)
AT (1) ATE475735T1 (fr)
AU (2) AU2008210021A1 (fr)
CA (2) CA2676824A1 (fr)
DE (1) DE502007004553D1 (fr)
IN (1) IN266809B (fr)
MX (2) MX2009008049A (fr)
RU (2) RU2429318C2 (fr)
TW (1) TWI357943B (fr)
WO (2) WO2008092586A2 (fr)

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US20170002487A1 (en) 2017-01-05
US20100035502A1 (en) 2010-02-11
MX2009008044A (es) 2009-12-01
RU2429318C2 (ru) 2011-09-20
TWI357943B (en) 2012-02-11
CN101641470A (zh) 2010-02-03
US9458558B2 (en) 2016-10-04
EP1964956A1 (fr) 2008-09-03
WO2008092689A2 (fr) 2008-08-07
AU2008209942A1 (en) 2008-08-07
CN101636533B (zh) 2012-04-04
RU2009132494A (ru) 2011-03-10
AU2008210021A1 (en) 2008-08-07
US20100104796A1 (en) 2010-04-29
AU2008209942B2 (en) 2011-06-23
IN266809B (fr) 2015-06-03
WO2008092689A3 (fr) 2008-10-02
CA2676830A1 (fr) 2008-08-07
RU2415208C1 (ru) 2011-03-27
EP2115201B1 (fr) 2014-05-07
DE502007004553D1 (de) 2010-09-09
CA2676824A1 (fr) 2008-08-07
CN101641470B (zh) 2013-07-10
ATE475735T1 (de) 2010-08-15
CA2676830C (fr) 2013-12-31
JP5384370B2 (ja) 2014-01-08
CN101636533A (zh) 2010-01-27
JP2010516918A (ja) 2010-05-20
EP1964956B1 (fr) 2010-07-28
WO2008092586A2 (fr) 2008-08-07
JP2010516919A (ja) 2010-05-20
US10400373B2 (en) 2019-09-03
TW200912072A (en) 2009-03-16
WO2008092586A3 (fr) 2008-10-09
MX2009008049A (es) 2009-11-18

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