Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H23/00—Registering, tensioning, smoothing or guiding webs
  • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
  • B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H20/00—Advancing webs
  • B65H20/26—Mechanisms for advancing webs to or from the inside of web rolls
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H23/00—Registering, tensioning, smoothing or guiding webs
  • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
  • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers

Definitions

• the present invention relates to a device for maintaining a constant tensile stress on a material web, in particular on a label web used in a labeling device, according to the preamble of claim 1.
• a device for maintaining a constant tensile stress on a material web in particular on a label web used in a labeling device, according to the preamble of claim 1.
• labeling devices by means of which self-adhesive labels, among other things, are peeled off from a label carrier web and can be applied to the products to be labeled in a precise position.
• the label carrier web is wound up into a roll and is pulled off by means of drive rollers arranged downstream of the label roller and fed to the dispensing edge of the labeling device at which the labels are detached from the label carrier web.
• the labels can be unprinted or already printed. In the former case, a printing unit is arranged in front of the dispensing edge.
• the inertia has a great influence on the precision of the application process, ie on the precision when applying the label to a product moving past the dispensing edge.
• the speed of the product can be up to 40m / s, for example, so that the label web and thus also the label roll must be accelerated to this speed from a standing start.
• the initial mass inertia present in the setting of the labeling device can be taken into account, but, as mentioned above, the mass inertia changes with increasing use of the label roll.
• dancer arm between the label roll and the dispensing edge.
• the label carrier web is guided past.
• This dancer arm can be a pivotable lever which is pivotally articulated at one end to the housing of the labeling device and is provided at its other end with a roller around which the label carrier web is guided.
• this dancer arm is biased into its initial position by a torsion spring. If the tension on the label carrier web is increased, the dancer arm is deflected from its starting position against the spring force of the torsion spring and, with increasing deflection, counteracts a growing torque of the deflecting movement.
• the configuration of the device according to the invention for maintaining an at least approximately constant tension on a material web, preferably on a label web used in a labeling device contains: a stationary axis of rotation device with a geometric axis of rotation and a tension compensation device which can be rotated from an initial position about the axis of rotation of the axis of rotation device and which has a force unit which exerts a force counteracting the rotational movement of the tension compensation device from the starting position on the tension compensation device.
• the force of the force unit is a linearly acting force acting on the tension compensation device at a force application point with a radial distance from the axis of rotation of the axis of rotation device.
• the tension compensation device can be constructed in the simplest and thus very inexpensive manner. Because in general it applies that force generating devices that produce a linear force are very simple and can therefore be manufactured inexpensively.
• the mounting devices for the force unit to be provided in the tension compensation device are also of simple construction, which in turn reduces the overall costs of the device on which the device according to the invention is used.
• the tensile stress which is caused by the device according to the invention and which compensates for causes the tensile stress, which acts on the material web from the device in which the device according to the invention is used and which can change during the service life of the material web for various reasons, as mentioned above, by a torque which corresponds to the rotational movement of the tension compensation device counteracts from your starting position.
• the relatively simply constructed force unit which generates a linearly acting force
• the distance between the force application point of this force unit and the axis of rotation of the axis of rotation device generate a torque which counteracts the movement of the tension compensation device from its initial position.
• the force unit is pivotable in the force application point relative to the tension compensation device.
• the trajectory of the force unit can be different from the trajectory of the articulation point of the force unit on the tension compensation device. If the other support point of the force unit is held stationary, but around which the force unit can also pivot, the force unit can be actuated if necessary by pivoting the tension compensation device.
• lines of action of the force generated by the force unit include an angle with the straight line defined by the rotational and central longitudinal axis and the force application point of the force unit, it being preferred that the angle between 0 ° and 90 ° and in particular in Range is greater than 90 ° and less than 90 °. If the angle between the line of force of the linearly acting force caused by the force unit and the radial distance between the axis of rotation and the force application point can be changed, then the force component derived from the force generated by the force unit can produce a torque acting on the tension compensation device , are controlled so that the torque caused thereby remains constant. In particular, it is preferred that the angle between the line of force of the linearly acting force caused by the force unit and the radial distance between the axis of rotation and the point of application of force is continuously changed and / or in particular becomes smaller.
• the device according to the invention can be used in cases in which the course of the tensile stress acting on the material web is known over the period of use of the material web. If, for example, tests carried out in advance have established that the tensile stress acting on the material web over the service life decreases with increasing use, the amount or the amount of the tensile stress generated by the force unit or the amount of torque generated by the force unit increase accordingly. The same applies to a reverse situation.
• the change in the amount of the force unit can be controlled once via the force unit itself, as will be mentioned below.
• the force component of the force generated by the force unit which produces a torque acting on the tension compensation device
• changes over the pivoting or rotating range of the tension compensation device which in turn changes the torque.
• both an increase and a decrease in the amount of this force component as well as a combination thereof is possible.
• the magnitude of the force component of the force generated by the force unit, which produces the torque acting on the tension compensation device remains at least approximately the same and thus the magnitude of the torque caused thereby also remains at least approximately constant.
• the distance or the support distance between the axis of rotation of the axes of rotation direction and the drive point on the tension compensation device changes at least partially via the rotational movement of the tension compensation device.
• the change in the distance causes a change in the torque caused by the force of the force unit, which counteracts the rotational movement of the tension compensation device from its initial position as a result of the tension acting on the material web.
• a change in the amount of the force component causing the torque can be compensated for by changing the distance, so that overall the torque resulting from this force component and the distance remains at least approximately constant.
• the amount or the amount of the force generated by the force unit can increase progressively or degressively or linearly. In the case of a progressive or linear increase, it is particularly advantageous if the distance between the axis of rotation and the power drive point decreases during the rotational movement of the tension compensation direction, starting from its initial position.
• a solution can also be provided by the device according to the invention, in which the amount or the amount of the force unit generated force changes over the duration of use.
• force units are springs which have a non-linear spring rate, be it progressive or degressive.
• the angle between the line of force along which the force generated by the force unit acts linearly and the support distance between the point of application of force and the axis of rotation is made variable , an at least approximately constant To provide torque, which counteracts the tensile stress acting on the material web.
• the adjustment can be carried out in such a way that the angle changes with increasing amount or increasing amount of the force generated by the force unit.
• the pivotable articulation thereof on the tension compensation device ensures that despite increasing amount of the linearly acting force generated by the force unit, the torque acting on the tension compensation device remains at least approximately constant, since By changing the angle, the respective force component that causes the torque remains the same. This can be achieved by a corresponding geometric configuration of the system, as will be explained in more detail below.
• the device according to the invention also offers the possibility of keeping the amount of the force component which produces the torque or the distance between the power drive point of the axis of rotation constant, but instead the amount or the amount of the force generated by the force unit over the course to change the rotational movement of the tension compensation device at least in sections.
• the amount or amount of the the force unit generated force changes continuously over the course of the rotational movement of the tension compensation device, preferably increases.
• a particular inventive concept of the present proposal is that the amount of the force component of the force generated by the force unit, which causes the torque, is not changed alone or the distance between the axis of rotation and the point of force application is changed or the amount or the amount of the force generated by the force unit is changed, but that both changes are coordinated.
• this can be done by using a machine element as the force unit that generates a linearly acting force that increases progressively or linearly as the load increases.
• a degressive increase is of course also possible.
• Such a machine element is provided, for example, by a compression spring with a progressive spring rate.
• the linearly acting force generated by the force unit can be both a compressive force and a tensile force.
• the device according to the invention is particularly preferred in that the force of the force unit is a compressive force.
• the force unit is formed by at least one spring, preferably a compression spring, which further preferably has a non-linear, in particular progressive spring rate.
• the force unit can be formed by at least one gas pressure spring or at least one electromagnet.
• any other solution for the force unit, by means of which a linear force can be generated, can also be used.
• a particularly simple embodiment of the tension compensation device with regard to the force application point, which is at a distance from the axis of rotation of the axis of rotation device, for the linearly generated by the force unit Acting force can be achieved in that the tension compensation device is rotatable about the axis of rotation of the axis of rotation device and the force application point is provided eccentrically to the axis of rotation of the axis of rotation device.
• the force unit can be supported on the one hand at the force application point of the tension compensation direction and on the other hand at a force application point of a support unit.
• the force unit is, for example, a compression spring element, it is advantageous if the force unit is pivotably held at its point of support or force application of the tension compensation device. If a support unit is also provided, it is also advantageous if the force unit with its support or force application point is pivotally articulated on the support unit and / or on the tension compensation device.
• the material web the tensile stress of which is to be kept at least approximately constant
• the unwinding unit is provided which is held on the rotary axis device so that it can rotate. It is also advantageous if the unwinding unit is axially fixed to the axis of rotation device.
• the unwinding unit has tensioning means for preferably slip-free, reversible tensioning of the winding material.
• a further advantageous embodiment of the present invention is that a stationary braking unit is provided, the braking force of which preferably acts on the unwinding unit.
• the stationary brake unit can also act on another device or unit of the device according to the invention. Since, in particular at the beginning of a forward movement of the material web, the tension compensation device is in its initial position and in this position an unintentional movement of the material web is to be prevented, it is advantageous if the brake unit is in its braking position when the tension compensation device is in its starting position.
• the brake unit can be activated by both active and passive elements.
• An active element is a motor drive, such as a hydraulic cylinder.
• a passive element is a solution in which the actuation of the brake unit is derived from the rotational movement of the tension compensation device.
• the braking unit can be moved reversibly from its braking position into its release position by means of at least one actuating element that is in movement and transmission connection with the tension compensation device.
• the actuating element can be operatively connected to the tension compensation device in such a way that the rotational movement of the tension compensation device actuates the actuation element.
• the brake unit should have a simple structure.
• this can be achieved in that the actuating element acts directly on a brake shoe of the brake unit.
• the actuating element can be formed by a cam element, the cam surface of which preferably has a continuous surface profile, but which has, for example, non-uniform radii of curvature.
• a particularly simple actuation of the brake unit can be achieved in that the brake unit can be released from its braking position when the tension compensation device begins to rotate. It is further out of advantage if the brake unit is released continuously from its braking position.
• the brake unit can be actuated by active elements, for example a hydraulic cylinder.
• active elements for example a hydraulic cylinder.
• the braking unit is pretensioned in its braking position by means of at least one pretensioning element.
• the pretensioning force of the pretensioning element is matched to the force of the force unit in such a way that it can be added to it. If, for example, the force unit is a compression spring, it generally has only a very small force at the beginning of its spring travel. This initial gap in the force curve of the force unit can then be bridged by the pretensioning element of the brake unit.
• a wide variety of machine elements can be used to preload the brake unit. It is advantageous if the pretensioning of the brake unit can be applied by means of at least one spring element, preferably a tension spring. Different solutions can in turn be provided for the construction of the brake unit.
• a particularly simple design of the brake unit can be achieved in that the brake unit is formed by a shoe brake, the at least one brake shoe of which is rigidly connected to the axis of rotation device, the brake shoe acting on a brake drum connected in a rotationally fixed manner to the unwinding unit.
• the brake drum can be arranged concentrically to the axis of rotation of the axis of rotation device and the brake unit can have two brake shoes, which are arranged symmetrically to the brake drum.
• the brake shoes can be biased into the braking position of the brake unit by at least one tension spring.
• the tension compensation device comprises a housing which at least partially encloses components of the axis of rotation device and / or the force unit. It can further be provided that the axis of rotation of the axis of rotation device lies within the housing. Such an arrangement allows the weight distribution of the tension compensation device to be symmetrical with respect to the axis of rotation of the axis of rotation device. In this way it can be achieved that the tension compensation device is designed in such a way that it can be arranged independently of the position, ie in any position within the machine in which it is used.
• the housing can take any shape. It is particularly preferred if the housing has the shape of a quadrilateral, preferably the shape of a rhombus, more preferably the shape of a quadrilateral dragon. The intersection of the diagonals of the quadrilateral can lie on the axis of rotation of the axis of rotation device.
• FIG. 1 is a perspective view of a labeling device in which the device according to the invention is used; 2 shows an exploded perspective view of the device according to the invention;
• FIG. 3 shows an assembly drawing of the device according to the invention, viewed from the front thereof; 4 shows an assembly drawing of the device according to the invention, viewed from the rear thereof; and
• 5a - 5f different representations of the device according to the invention from the front and the back in different operating positions.
• the labeling device E in which the device 10 according to the invention is used to maintain an at least approximately constant tension on a material web - here a label carrier web.
• the labeling device E also comprises a printing / dispensing unit DS which is arranged below the device 10 according to the invention.
• the labeling device E has a winding unit A on which the empty label carrier web, i.e. After the individual labels have been removed, the carrier web is wound up on the printing / dispensing unit DS. If the labels are already printed, then only one dispensing unit can be provided instead of the printing / dispensing unit DS.
• the labeling device E has a control panel B by means of which operating commands are entered into the labeling device E and, if appropriate, the operating state of the labeling device E can be read off.
• the label carrier web (not shown further) is turned from an unwinding unit 20 to the left below into a deflection roller 54 of the device 10 according to the invention, which is explained in more detail below, and from there via further rollers, not described in any more detail, some of which are drive rollers
• Pressure / dispensing unit DS led.
• the individual labels of the label carrier web can either be printed and then dispensed or only dispensed if they are already printed.
• the empty label carrier web is, as already mentioned, on the printing / dispensing unit
• the device 10 has at least approximately constant tension A winding web 20, a rotary axis device 30, a tension compensation device 40, a force unit 60 and a braking unit 80 of a material web as the main assemblies.
• the unwinding unit 20 has an abutment disk 22 which is arranged in a vertical orientation in FIG. 1 and which has a circular shape when viewed from the front.
• the contact disk 22 is provided with slots 22a, which extend radially or radially inwards at a distance from the outer edge of the contact disk 22.
• the radial length of the slots 22a is significantly smaller than the radius of the contact disk 22.
• the unwinding unit 20 has a tensioning unit 24 which allows a label carrier web wound up into a roll to be slipped up without slippage.
• the clamping unit 24 has a customary structure and is therefore not explained in more detail below.
• the axis of rotation device 30 has an axis of rotation attached to the housing frame of the labeling device E (not shown in more detail) or to the housing frame of any other device in which the device 10 according to the invention is used, of which only the geometrical axis of rotation and central longitudinal axis is shown in FIG. 2 M is reproduced and which can be made, for example, of steel and the like.
• the axis of rotation of the axis of rotation device 30 protrudes at least approximately perpendicularly from the vertically extending housing plane of the labeling device E and is essentially horizontal.
• the rotational and central longitudinal axis M of the rotational axis or the rotational axis itself can assume any other desired position.
• the axis of rotation has at least approximately the shape of a circle in cross section. As can be seen in particular from FIG.
• the axis of rotation device 30 furthermore contains a largely flat support plate 32 made of steel investment casting, which is connected in a rotationally and axially fixed manner to the axis of rotation of the axis of rotation device 30.
• the carrier plate 32 has at least approximately the shape of the Greek letter “ ⁇ ” standing upside down. Its thickness is very much smaller than its diameter.
• the carrier plate 32 serves to attach and support components of the brake unit 80, such as this will be explained in more detail below.
• the carrier plate 32 has in its geometric center a central through-opening 34, which is arranged concentrically to the rotational and central longitudinal axis M in the assembled state of the device 10 according to the invention and has the shape of a circle in plan view, which has an integrally formed in the direction edge 34a pointing to the left and having the same height in the circumferential direction.
• the axis of rotation of the axis of rotation device 30 is inserted through this passage opening 34.
• the carrier plate 32 has an elevation or material reinforcement 36 at its lower edge.
• the material reinforcement 36 is provided with two through openings 36a, each of which has a shape of a lying oval in plan view but slightly tilted in the circumferential direction of the carrier plate 32 and which is used for attaching Components of the brake unit 80 are used.
• the two through-openings 36a are arranged symmetrically on both sides by a line of symmetry or axis of symmetry of the carrier plate 32, not shown, which extends through the center of the carrier plate 32 and is not shown in detail.
• an extension 38 is provided on the side of the carrier plate 32 which extends radially outward from the plane of the carrier plate 32 and which determines in particular the characteristic appearance of the letter “ ⁇ ”.
• This extension 38 too is provided with two continuous longitudinal slots 38a, each in the form of a horizontal but plan view have slightly tilted oval in the circumferential direction of the carrier plate 32 and which are used to attach components of the brake unit 80.
• the longitudinal extent of the two longitudinal slots 38a in the circumferential direction of the carrier plate 32 is greater than that of the two oval through openings 36a of the material reinforcement 36.
• the two longitudinal slots 38a of the extension 38 are on both sides of the vertically extending and through the center line of the carrier plate 32 going, not shown, symmetrical line of the carrier plate 32 arranged symmetrically.
• a further through opening 38b which is circular in plan view, is provided on the extension 38, the center of which lies on the above-mentioned, vertical line of symmetry and which is arranged between the two longitudinal slots 38a.
• a further passage opening 39 is arranged between the central passage opening 34 and the extension 38. This is spaced both from the central through opening 34 and from the extension 38, but is arranged closer to the central through opening 34.
• This further passage opening 39 has, at least approximately, the shape of a lying keyhole for a double-sided beard key and is used to attach control and / or monitoring elements, such as light barriers. These can be used, for example, to detect the direction of rotation of the label, the speed of rotation of the label roll, the diameter reduction of the label roll, etc.
• the tension compensation device 40 initially contains a housing 42, which can be made, for example, of die-cast aluminum or steel investment casting.
• the housing 42 When viewed from above, the housing 42 has the shape of a rhombus, in particular the shape of a quadrangle with rounded corners that is symmetrical to the longer of its two diagonals. That below the shorter of the two diagonals intersecting at an angle of 90 °, ie the horizontal
• the isosceles triangle of the housing 42 lying at the bottom of the diagonals has a greater height than the isosceles triangle lying above these diagonals.
• the housing 42 has a recess 44, 46 on its front side and on its rear side, each of which is enclosed by an edge 42a which projects at least approximately perpendicularly from the plane of the housing 42.
• the first recess 44 located on the front of the housing 42 takes up the entire surface of the upper isosceles triangle of the kite-shaped housing 42, except for the edge 42a, and serves to accommodate components or assemblies of the rotary axis device 30 and the brake unit 80, such as this is explained in more detail below.
• the recess 44 extends beyond the shorter of the two diagonals of the quadrilateral intersecting at an angle of 90 ° into the region of the lower isosceles triangle.
• the recess 44 is delimited by a substantially horizontally oriented partition wall 42b.
• the partition 42b initially runs horizontally from one of the two opposite edges 42a of the housing 42, in order then to merge into an unspecified circular arc segment, which extends downward, and again ends in a horizontally oriented segment Section of the partition 42b, not specified.
• the circular arc segment is arranged between the two horizontally running sections of the dividing wall 42b symmetrically to the vertically running axis of symmetry of the kite-shaped housing 42.
• the housing 42 merges from the height of the partition 42b into an at least approximately flat surface 42c, which forms the bottom of the second recess 46 located on the rear of the housing 42.
• the second recess 46 which is provided on the rear side of the housing 42, serves to receive various components or assemblies of the force unit 60, as will be explained in more detail below. It takes to the brim 42a and that part of the first recess 44 which extends beyond the shorter of the two diagonals of the kite quadrangle which intersect at an angle of 90 °, the surface of the lower isosceles triangle of the cube-shaped housing 42.
• the second recess 46 is delimited at the top by the partition wall 42b.
• the housing 42 merges from the height of the partition 42b into an upwardly extending, at least approximately flat surface 42d, which takes up the entire area of the upper isosceles triangle of the kite-shaped housing 42 and which is at the bottom of the first, on the Front 44 of the housing 42 located recess.
• the tension compensation device 40 furthermore has a through opening 48 which is circular in plan view, the center of which is arranged on the vertically extending axis of symmetry of the kite-shaped housing 42, spaced below the intersection of the diagonals of the quadrilateral intersecting at an angle of 90 °.
• the axis of rotation of the axis of rotation device 30 is guided concentrically through the passage opening 48.
• the passage opening 48 has an edge 48a which extends to the left and protrudes from the plane of the recess 44 and is integrally connected to the housing 42.
• the brake drum 82 of the brake unit 80 is placed on this edge 48a of the passage opening 48.
• a ball or roller bearing can also be arranged in the interior of the through opening 48, which enables the tension compensation device 40 to rotate about the axis of rotation of the axis of rotation device 30 or about the axis of rotation and central longitudinal axis M Can rotate or pivot axis device 30 smoothly.
• this bearing is also designed as a plain bearing.
• the first recess 44 has an at least approximately C-shaped slot 50 above the passage opening 48, which is arranged such that it extends the passage opening 48 over an angle of at least approximately about 180 ° above it.
• the slot 50 is provided to allow components of the brake unit 80 the freedom of movement necessary when the tension compensation device 40 is pivoted.
• any existing cables for example for the light barriers mentioned above, can be passed through the slot 50.
• the first recess 44 has a substantially vertically extending further slot 52, which is arranged above the passage opening 48 and also above the C-shaped slot 50 at a distance from the latter.
• This slot 52 which extends at least approximately along the vertical axis of symmetry of the housing 42 and is arranged in the region of an unspecified material reinforcement of the housing 42, serves to receive a guide element 94 of the brake unit 80, which is explained in more detail below, and which is used to actuate the brake - Unit 80 is used.
• the guide and deflection roller 54 already mentioned is arranged, which serves to guide the material or label carrier web.
• This roller 54 which projects substantially vertically from the housing 42 to the front from the plane of the surface 42c, with reference to FIG. 2, is rotatably and axially securely attached to an axis, which is not specifically identified, and which is fixedly connected to the housing 42 . If necessary, the roller 54 can be provided with a coating, for example made of rubber, which prevents damage to the label carrier web.
• the force unit 60 which is arranged within the second recess 46, initially consists of a helical compression spring 62, which preferably has a progressively running spring rate.
• the helical compression spring 62 is pushed onto a guide rod 64, the outer diameter of which corresponds at least approximately to the inner diameter of the compression spring 62. Furthermore, the compression spring 62 is enclosed by a spring housing 66, so that overall kinking of the helical compression spring 62 is reliably prevented.
• the spring rod 64 and the spring housing 66 are provided at their end facing away from the compression spring 62 with a first and a second fastening element 64a, 66a of the force unit 60.
• Force application point 65 is formed by a pivot, not shown, which extends essentially horizontally in FIG. 2.
• the pivot pin is received in the second recess 46 in the area of the lowest corner of the kite-shaped housing 42 in a corresponding bore, which preferably coincides with the bore for the axis of the guide roller 54. If necessary, the axis of the guide roller 54 can be identical to the pivot pin.
• the force unit 60 is articulated to the housing 42 via the pivot pin of the first fastening element 64a, ie it can pivot in the plane of the second recess 46.
• the central longitudinal axis of the force unit 60 forms an angle with the line of symmetry or diagonals of the quadrilateral housing 42 that runs vertically in FIG. 4 and intersects the rotational and central longitudinal axis M. If a vectorial force decomposition of the force generated by the force unit 60 is carried out at the tip of this angle or at the force application point 65, the result is, inter alia, a force component oriented at an angle of 90 ° to the vertical diagonal of the housing 42.
• This force component via the support distance between the force application point 65 of the force unit 60 and the rotational and central longitudinal axis M, which coincides with the vertically running diagonals of the housing 42, produces a torque acting on the tension compensation device 40 about the rotational and central longitudinal axis M.
• This force component is therefore also referred to as the torque force component of the force unit 60.
• the angle between the line of symmetry or diagonal which runs vertically in FIG. 4 and intersects the rotational and central longitudinal axis M can of the quadrilateral-shaped housing 42 and the central longitudinal line of the force unit 60 change during the pivoting movement of the tension compensation device 40, in particular, viewed from the starting position of the tension compensation direction 40, become smaller (see FIGS. 5b, 5d, 5f).
• the aforementioned torque-force component of the force generated by the force unit 60 and acting along the center line of the force unit 60 can again be kept at least approximately constant, although the force generated by the force unit 60 increases as a result of the progressive spring rate.
• a torque which counteracts the deflection of this device 40 and is at least approximately constant is generated over the entire swivel range of the tension compensation device 40.
• the second fastening element 66a of the force unit 60 is provided on the free end of the spring housing 66. With this second fastening element 66a, the force unit 60 is articulated to a support unit 68 belonging to the force unit 60.
• the latter is formed by a disc which, in plan view, has at least approximately the shape of a drop of water.
• the disk 68 the thickness of which is very much smaller than its diameter and which can be made of steel, is provided with a centrally arranged through opening 68a, by means of which the disk 68 is plugged onto the axis of rotation of the axis of rotation device 30 and thus concentric with the axis of rotation and Central longitudinal axis M. is arranged.
• the arrangement of the support unit 68 on the axis of rotation of the axis of rotation device 30 is chosen such that the support unit 68 is axially and radially fixed relative to the latter.
• the support unit 68 has four openings 68b arranged concentrically around the rotational and central longitudinal axis M, by means of which the support unit 68 on the housing of the labeling device E (not shown in any more detail) or any other frame of that device the device 10 according to the invention is attached, is attached in a rotationally fixed manner. Since, as has already been explained above, the device 10 according to the invention can be arranged in any position, The four through openings 68b are only ever used in pairs. In the orientation of the support unit 68 shown in FIG.
• the support unit 68 has the extension 68c that helps shape its teardrop shape, which extends radially outward on the support unit 68 and which is used to link or support the force unit 60 via its upper fastening element 66a at the articulation point 69.
• the articulation point or support or force application point 69 is defined with the level of the support unit 68 by the intersection of the central longitudinal line of a passage opening in the extension 68c, into which a pivot pin, not shown, which connects the fastening element 66a to the support unit 68, can be inserted .
• the force caused by the helical compression spring 62 can be broken down into individual force components at the force application point 65 using a force parallelogram or triangle of forces.
• One of these components forms the torque-force component that produces a torque that acts on the tension compensation device 40.
• the helical compression spring is located on the one hand at its one force application point 65 on the guide roller 54 and thus on the longer diagonal of the kite-shaped housing 42, which passes through the rotational and central longitudinal axis M and, on the other hand, supports eccentrically on the extension 68c of the support unit at a distance from the rotational and central longitudinal axis M.
• the force application point 65 remains stationary, whereas the force application point 65 moves on a trajectory.
• the device 10 also has a brake unit 80 which is arranged in the first recess 44 of the housing 42.
• the Brake unit 80 initially has a brake drum 82, which is arranged concentrically and rotatably on the axis of rotation of the axis of rotation device 30.
• the brake drum 82 has a sufficiently wide, cylindrical side circumferential surface 82a, which serves as a contact surface or counter surface for the two brake shoes 84 of the brake unit 80, which are explained in more detail below.
• the brake unit 80 also has the brake shoes 84 already mentioned, which are arranged symmetrically with respect to the brake drum 82 and thus symmetrically with the rotational and central longitudinal axis M of the device 10 according to the invention or the rotational axis device 30.
• the brake shoes 84 have the usual outer contour, ie they have the shape of an arc segment which extends over at least approximately 180 °. On their side facing the brake drum 82, they are each provided with a brake lining 84a.
• the two brake shoes 84 can each be pivoted about their two lower axes of rotation in a radially outward direction, with respect to the brake drum 82, so that the brake unit 80 moves out of the braking position, in which the brake shoes 84 are firmly attached to the cylindrical outer peripheral surface 82a of the brake drum 82 can be moved into a release position in which the two brake shoes 84 are at a distance from the cylindrical peripheral surface 82a of the brake drum 82.
• the brake unit 80 In the release position, the brake unit 80 has no braking effect on the brake drum 82 and thus on the tension compensation device 40 or the entire device 10 according to the invention.
• the two brake shoes 84 are biased into the braking position by a tension spring 86, which is connected to the brake shoes 84 at the upper ends 84c thereof.
• a sliding block 88 is provided between the two upper ends 84c of the brake shoes 84 and is provided on its side facing the brake shoes 84 with cam surfaces 88a.
• the cam surfaces 88a come into contact with two ball bearings 90, which are fitted onto the guide pins, by means of which the brake shoes 84 are guided in the longitudinal slots 38a of the carrier plate 32, and are axially secured there. As can be seen from FIG.
• the ball bearings 90 are each inserted in a slot in the upper end 84c of the brake shoes 84.
• the outer bearing rings of the ball bearings 90 which are not designated in any more detail, form the counter surfaces to the cam surfaces 88 a of the sliding block 88 and can roll on them.
• the sliding block 88 has the shape of a parallelogram in plan view, ie in the view from the front, the corners being rounded. Furthermore, the sliding block 88 is rotatably and axially fixed to a head pivot 91, which is rotatably inserted in the through opening 38b of the carrier plate 32b. The sliding block 88 can be pivoted from the braking position shown in FIG. 2 into a release position shown in FIG. 5c by approximately 90 °. To pivot the sliding block 88, a lever 92 is provided which is rotatably connected in its lower end 92a to the sliding block 88 and which has a longitudinal slot 92b at its upper end.
• a guide block 94 engages in this longitudinal slot 92, which in turn can be positioned in the longitudinal slot 52 in the upper recess 44 of the housing 42 in order to be able to change the switching point of the brake unit 80. If the housing 42 or the tension compensation device 40 is pivoted, the lever 92 is also pivoted about its axis of rotation via the actuation connection formed by the guide block 94 and the lever 92, as a result of which the link block 88 is pivoted again. As a result, the cam surfaces 88a of the sliding block 88 come into contact with the ball bearings 90.
• the sliding block 88 Due to the parallelogram-shaped configuration of the sliding block 88 when the housing 42 is pivoted further, the two upper ends 84c of the brake shoes 84 are pressed apart, so that the brake is released. If the housing 42 returns to its initial division, the sliding block 88 in turn rotates back into its initial position, so that the brake shoes 84 return to their initial position, ie braking position, under the action of the tension spring 86.
• the tension compensation device 40 or the housing 42 and the components or assemblies accommodated therein are arranged with respect to one another and are placed in a weight relationship such that the tension compensation device 40 is almost opposite the rotational and central longitudinal axis M. is weight neutral.
• the tension compensation device 40 is in a stable equilibrium with the rotational and central longitudinal axis M, regardless of its rotational position, and thus at rest.
• the device 10 according to the invention can be installed in any position.
• FIGS. 5a to 5f each show the tension compensation device 40 in front and rear view
• FIGS. 5a, 5b and 5c, 5d and 5e, 5f forming two pairs belonging to one another, i.e. 5a, 5b
• the tension compensation device 40 is shown from the front and rear in the same position.
• FIGS. 5c, 5d and 5e, 5f Furthermore, between the respective pairs of figures 5a, 5b and 5c, 5d and 5e, 5f, detailed enlargements are reproduced, which start with I. to III. are designated.
• FIGS. 5a, 5b show the device 10 according to the invention or the tension compensation device 40 in its initial position.
• this starting position in its rotational angle position is not the same as the starting position shown in FIG. measured device 10 or the tension compensation device 40 agrees, but this has no influence on the function.
• the device 10 according to the invention assumes the starting position in particular when the material web is not being conveyed and the device E on which the device 10 according to the invention is used is not in operation.
• the brake unit 80 is in its braking position, as is also shown in detail I.
• the lever 92 is pivoted to the left from its initial position, in which it is oriented vertically, since the housing 42 of the tension compensation device 40 is also pivoted to the left. Since, in turn, the sliding block 88 or its rotational axis, not specified, is stationary remains, the lever 92 is pivoted, as a result of which the sliding block 88 begins to rotate, so that the brake shoes 84 in turn move out of their braking position, as is shown, inter alia, in detail II.
• the tension compensation device 40 can pivot into the position shown in FIGS. 5e, 5f.
• the brake unit 80 is fully opened, i.e. the brake shoes 84 are completely lifted off the cylindrical outer peripheral surface 82a of the brake drum 80.
• the tension compensation device 40 has rotated further, as a result of which, as already explained above, the helical compression spring 62 is compressed further, since it cannot deflect due to the fixed fixation at the upper end 66a. In this position, the helical compression spring 62 exerts the greatest compressive force on the tension compensation device 40 or the device 10 according to the invention.

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• Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
• Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
• Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
• Unwinding Webs (AREA)

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• 2005
  • 2005-12-09 DE DE102005058964A patent/DE102005058964A1/de not_active Withdrawn
  • 2005-12-30 US US11/323,326 patent/US7543773B2/en not_active Expired - Fee Related
• 2006
  • 2006-12-08 CA CA2633089A patent/CA2633089C/fr not_active Expired - Fee Related
  • 2006-12-08 CA CA2881146A patent/CA2881146A1/fr not_active Abandoned
  • 2006-12-08 WO PCT/EP2006/011860 patent/WO2007065710A1/fr active Application Filing
  • 2006-12-08 AT AT06829454T patent/ATE446269T1/de not_active IP Right Cessation
  • 2006-12-08 DE DE502006005215T patent/DE502006005215D1/de active Active
  • 2006-12-08 EP EP06829454A patent/EP1960298B1/fr not_active Not-in-force

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